CN211291005U - Annular ferrite sintering system - Google Patents
Annular ferrite sintering system Download PDFInfo
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- CN211291005U CN211291005U CN201922259632.0U CN201922259632U CN211291005U CN 211291005 U CN211291005 U CN 211291005U CN 201922259632 U CN201922259632 U CN 201922259632U CN 211291005 U CN211291005 U CN 211291005U
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- tunnel kiln
- oil pressure
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Abstract
An annular ferrite sintering system comprises a hydraulic driving device, a tunnel kiln, a guide rail, a plurality of carrier plates, a hydraulic station and a control cabinet; a sintering tunnel is arranged in the tunnel kiln along the length direction, a guide rail is arranged in the sintering tunnel, and two ends of the guide rail respectively protrude out of the tunnel kiln; the plurality of carrier plates are slidably positioned on the guide rails; the hydraulic driving device is arranged on one side of the tunnel kiln; the hydraulic station provides high-pressure driving liquid for the hydraulic driving device; a hydraulic cylinder is arranged in the hydraulic driving device, and the output end of the hydraulic cylinder faces the tunnel kiln; the hydraulic cylinder is connected with the hydraulic station through an oil pipe, an oil pressure sensor is arranged on the oil pipe, the oil pressure sensor is connected with the control cabinet through a cable, and a storage device used for storing an oil pressure value detected by the oil pressure sensor is arranged in the control cabinet. Therefore, the load condition of the carrier plate can be detected and recorded, the utilization rate of the tunnel kiln is improved, and the resource waste is reduced.
Description
Technical Field
The utility model relates to a strong magnetism product technical field, especially an annular ferrite sintering system.
Background
The product of electromagnetic oven and the like is provided with a ring-shaped ferrite, the blank is formed by mixing slurry of raw materials of iron, manganese, zinc and the like and water in a forming die, the blank is required to be placed on a carrier plate after being dried, and then a plurality of carrier plates and the blank are sent into a tunnel kiln for sintering. In order to improve the working efficiency, the number of blanks on the carrier plate should reach a preset number. In actual operation, an operator may cause a small number of blanks placed on the carrier plate due to errors or other reasons, and even cause the carrier plate to enter the tunnel kiln in an idle state, which results in a low utilization rate of the tunnel kiln and resource waste.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a can listen the load condition of support plate and carry out the record, improve tunnel cave utilization ratio, reduce extravagant annular ferrite sintering system of resource to solve above-mentioned problem.
An annular ferrite sintering system comprises a hydraulic driving device, a tunnel kiln, a guide rail, a plurality of carrier plates, a hydraulic station and a control cabinet; a sintering tunnel is arranged in the tunnel kiln along the length direction, a guide rail is arranged in the sintering tunnel, and two ends of the guide rail respectively protrude out of the tunnel kiln; the plurality of carrier plates are slidably positioned on the guide rails; the hydraulic driving device is arranged on one side of the tunnel kiln; the hydraulic station provides high-pressure driving liquid for the hydraulic driving device; a hydraulic cylinder is arranged in the hydraulic driving device, and the output end of the hydraulic cylinder faces the tunnel kiln; the hydraulic cylinder is connected with the hydraulic station through an oil pipe, an oil pressure sensor is arranged on the oil pipe, the oil pressure sensor is connected with the control cabinet through a cable, and a storage device used for storing an oil pressure value detected by the oil pressure sensor is arranged in the control cabinet.
Furthermore, at least two sintering tunnels are arranged in the tunnel kiln along the length direction, the two sintering tunnels are arranged at intervals from top to bottom, two hydraulic cylinders are arranged in the hydraulic driving device from top to bottom, and each hydraulic cylinder corresponds to one sintering tunnel.
Furthermore, each sintering tunnel is provided with two guide rails which are horizontally spaced and parallel, and the plurality of carrier plates are slidably positioned on the two guide rails.
Furthermore, the output end of the hydraulic cylinder is connected with a stroke induction strip, an induction convex block is arranged on the stroke induction strip, and a stroke inductor for inducing the induction convex block of the stroke induction strip is arranged in the hydraulic driving device.
Further, the stroke of the output end movement of the hydraulic cylinder is the same as the length of the carrier plate.
Furthermore, the output end of the hydraulic cylinder is located above the guide rail in parallel and movably abutted to the support plate.
Furthermore, an oil pressure gauge is also arranged on the hydraulic station.
Furthermore, an alarm is further arranged in the control cabinet, and when the oil pressure value detected by the oil pressure sensor is lower than a preset value, the alarm gives an alarm.
Furthermore, the tunnel kiln further comprises a return guide rail arranged outside the tunnel kiln and a trolley movably arranged on the return guide rail, wherein the first end of the return guide rail is close to the first end of the guide rail, and the second end of the return guide rail is close to the second end of the guide rail.
Furthermore, the trolley is provided with a roller and a driving unit, and the driving unit drives the roller to rotate on the return guide rail.
Compared with the prior art, the annular ferrite sintering system of the utility model comprises a hydraulic driving device, a tunnel kiln, a guide rail, a plurality of support plates, a hydraulic station and a control cabinet; a sintering tunnel is arranged in the tunnel kiln along the length direction, a guide rail is arranged in the sintering tunnel, and two ends of the guide rail respectively protrude out of the tunnel kiln; the plurality of carrier plates are slidably positioned on the guide rails; the hydraulic driving device is arranged on one side of the tunnel kiln; the hydraulic station provides high-pressure driving liquid for the hydraulic driving device; a hydraulic cylinder is arranged in the hydraulic driving device, and the output end of the hydraulic cylinder faces the tunnel kiln; the hydraulic cylinder is connected with the hydraulic station through an oil pipe, an oil pressure sensor is arranged on the oil pipe, the oil pressure sensor is connected with the control cabinet through a cable, and a storage device used for storing an oil pressure value detected by the oil pressure sensor is arranged in the control cabinet. Therefore, the load condition of the carrier plate can be detected and recorded, the utilization rate of the tunnel kiln is improved, and the resource waste is reduced.
Drawings
Embodiments of the present invention are described below with reference to the accompanying drawings, in which:
fig. 1 is a schematic diagram of a ring-shaped ferrite sintering system provided by the present invention.
Fig. 2 is a schematic view of the hydraulic drive apparatus of fig. 1.
Detailed Description
The following describes in further detail specific embodiments of the present invention based on the drawings. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.
Referring to fig. 1, the annular ferrite sintering system provided by the present invention includes a hydraulic driving device 10, a tunnel kiln 20, a guide rail 30, a plurality of carrier plates 40, a hydraulic station 50 and a control cabinet 60.
At least two upper and lower sintering tunnels 21 are arranged in the tunnel kiln 20 along the length direction, two guide rails 30 which are horizontally spaced and parallel are arranged in each sintering tunnel 21, and two ends of each guide rail 30 respectively protrude out of the tunnel kiln 20.
A plurality of carrier plates 40 are slidably positioned on the two guide rails 30.
The hydraulic driving device 10 is disposed at one side of the tunnel kiln 20, and the hydraulic driving device 10 is configured to drive the plurality of carrier plates 40 to slide on the guide rails 30, so that the plurality of carrier plates 40 sequentially move from the first end of the guide rails 30 to the inside of the tunnel kiln 20, and then move out of the inside of the tunnel kiln 20 until sliding to the second end of the guide rails 30.
Loading the carrier plate 40 at the first end of the guide rail 30, i.e. stacking a plurality of annular ferrite blanks onto the carrier plate 40; the tunnel kiln 20 continuously sinters a plurality of annular ferrite blanks. The carrier plate 40 is blanked at the second end of the guide rail 30, i.e. the toroidal ferrites are removed from the carrier plate 40, and at the same time the carrier plate 40 is removed from the guide rail 30 and transferred to the first end of the guide rail 30.
In this embodiment, the annular ferrite sintering system provided by the present invention further includes a return guide rail disposed outside the tunnel kiln 20 and a trolley movably disposed on the return guide rail, wherein a first end of the return guide rail is close to a first end of the guide rail 30, and a second end of the return guide rail is close to a second end of the guide rail 30; the trolley is provided with a roller and a driving unit, and the driving unit drives the roller to rotate on the return guide rail, so that the trolley moves on the return guide rail.
The hydraulic station 50 provides high pressure drive fluid to the hydraulic drive 10.
Referring to fig. 2, two hydraulic cylinders 11 are disposed up and down in the hydraulic driving device 10, and output ends of the hydraulic cylinders 11 face the tunnel kiln 20.
The output end of the hydraulic cylinder 11 is connected with a stroke induction bar 12, an induction convex block is arranged on the stroke induction bar 12, a stroke inductor 13 used for inducing the induction convex block of the stroke induction bar 12 is arranged in the hydraulic driving device 10, and the stroke inductor 13 can detect the stroke of the output end of the hydraulic cylinder 11.
The stroke of the single movement of the output end of the hydraulic cylinder 11 in the present embodiment is equal to the length of the carrier plate 40.
The hydraulic cylinder 11 is connected with the hydraulic station 50 through an oil pipe 14, an oil pressure sensor 15 is arranged on the oil pipe 14, and the oil pressure sensor 15 is connected with the control cabinet 60 through a cable 16. The oil pressure sensor 15 detects the oil pressure value in the oil pipe 14 each time the hydraulic cylinder 11 drives the carrier plate 40 toward the tunnel kiln 20.
The hydraulic station 50 is also provided with an oil pressure gauge, so that operators on a production line can observe oil pressure values conveniently.
The control cabinet 60 is provided with a memory 61, and the memory 61 stores the oil pressure value detected by the oil pressure sensor 15. It is convenient to monitor the operating state of the hydraulic drive apparatus 10.
In other embodiments, an alarm is further disposed in the control cabinet 60, and when the oil pressure value detected by the oil pressure sensor 15 is lower than a predetermined value, the alarm gives an alarm to remind an operator.
Compared with the prior art, the annular ferrite sintering system of the utility model comprises a hydraulic driving device 10, a tunnel kiln 20, a guide rail 30, a plurality of carrier plates 40, a hydraulic station 50 and a control cabinet 60; a sintering tunnel 21 is arranged in the tunnel kiln 20 along the length direction, a guide rail 30 is arranged in the sintering tunnel 21, and two ends of the guide rail 30 respectively protrude out of the tunnel kiln 20; a plurality of carrier plates 40 are slidably positioned on the guide rails 30; the hydraulic driving device 10 is arranged at one side of the tunnel kiln 20; the hydraulic station 50 provides high-pressure driving liquid for the hydraulic driving device 10; a hydraulic cylinder 11 is arranged in the hydraulic driving device 10, and the output end of the hydraulic cylinder 11 faces the tunnel kiln 20; the hydraulic cylinder 11 is connected with the hydraulic station 50 through an oil pipe 14, an oil pressure sensor 15 is arranged on the oil pipe 14, the oil pressure sensor 15 is connected with a control cabinet 60 through a cable 16, and a memory 61 for storing an oil pressure value detected by the oil pressure sensor 15 is arranged in the control cabinet 60. Therefore, the load condition of the carrier plate can be detected and recorded, the utilization rate of the tunnel kiln is improved, and the resource waste is reduced.
The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.
Claims (10)
1. An annular ferrite sintering system characterized in that: the device comprises a hydraulic driving device, a tunnel kiln, a guide rail, a plurality of support plates, a hydraulic station and a control cabinet; a sintering tunnel is arranged in the tunnel kiln along the length direction, a guide rail is arranged in the sintering tunnel, and two ends of the guide rail respectively protrude out of the tunnel kiln; the plurality of carrier plates are slidably positioned on the guide rails; the hydraulic driving device is arranged on one side of the tunnel kiln; the hydraulic station provides high-pressure driving liquid for the hydraulic driving device; a hydraulic cylinder is arranged in the hydraulic driving device, and the output end of the hydraulic cylinder faces the tunnel kiln; the hydraulic cylinder is connected with the hydraulic station through an oil pipe, an oil pressure sensor is arranged on the oil pipe, the oil pressure sensor is connected with the control cabinet through a cable, and a storage device used for storing an oil pressure value detected by the oil pressure sensor is arranged in the control cabinet.
2. The annular ferrite sintering system of claim 1, wherein: at least two sintering tunnels are arranged in the tunnel kiln along the length direction, the two sintering tunnels are arranged at intervals from top to bottom, two hydraulic cylinders are arranged in the hydraulic driving device from top to bottom, and each hydraulic cylinder corresponds to one sintering tunnel.
3. The annular ferrite sintering system of claim 2, wherein: two guide rails which are horizontally spaced and parallel are arranged in each sintering tunnel, and a plurality of support plates are slidably positioned on the two guide rails.
4. The annular ferrite sintering system of claim 1, wherein: the output end of the hydraulic cylinder is connected with a stroke induction strip, an induction convex block is arranged on the stroke induction strip, and a stroke inductor used for inducing the induction convex block of the stroke induction strip is arranged in the hydraulic driving device.
5. The annular ferrite sintering system of claim 1, wherein: the moving stroke of the output end of the hydraulic cylinder is the same as the length of the carrier plate.
6. The annular ferrite sintering system of claim 1, wherein: the output end of the hydraulic cylinder is parallelly positioned above the guide rail and movably abutted against the support plate.
7. The annular ferrite sintering system of claim 1, wherein: and an oil pressure gauge is also arranged on the hydraulic station.
8. The annular ferrite sintering system of claim 1, wherein: the control cabinet is also provided with an alarm, and when the oil pressure value detected by the oil pressure sensor is lower than a preset value, the alarm gives an alarm.
9. The annular ferrite sintering system of claim 1, wherein: the tunnel kiln is characterized by further comprising a return guide rail arranged outside the tunnel kiln and a trolley movably arranged on the return guide rail, wherein the first end of the return guide rail is close to the first end of the guide rail, and the second end of the return guide rail is close to the second end of the guide rail.
10. The annular ferrite sintering system of claim 9, wherein: the trolley is provided with a roller and a driving unit, and the driving unit drives the roller to rotate on the return guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922259632.0U CN211291005U (en) | 2019-12-16 | 2019-12-16 | Annular ferrite sintering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922259632.0U CN211291005U (en) | 2019-12-16 | 2019-12-16 | Annular ferrite sintering system |
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| Publication Number | Publication Date |
|---|---|
| CN211291005U true CN211291005U (en) | 2020-08-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922259632.0U Active CN211291005U (en) | 2019-12-16 | 2019-12-16 | Annular ferrite sintering system |
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| CN (1) | CN211291005U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110926203A (en) * | 2019-12-16 | 2020-03-27 | 嘉善县天成强磁有限责任公司 | Annular ferrite sintering system |
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2019
- 2019-12-16 CN CN201922259632.0U patent/CN211291005U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110926203A (en) * | 2019-12-16 | 2020-03-27 | 嘉善县天成强磁有限责任公司 | Annular ferrite sintering system |
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Address after: 314100 no.198, Wantai Road, Yaozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Tiancheng strong magnetic technology Co.,Ltd. Address before: 314100 no.198, Wantai Road, Yaozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee before: JIASHAN TIANCHENG STRONG MAGNETIC Co.,Ltd. |