CN204686281U - A kind of positioning compression device of putting down the laser welding apparatus of docking and corner connection for thin plate - Google Patents
A kind of positioning compression device of putting down the laser welding apparatus of docking and corner connection for thin plate Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 21
- 230000006835 compression Effects 0.000 title description 3
- 238000007906 compression Methods 0.000 title description 3
- 238000003032 molecular docking Methods 0.000 title description 3
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 210000001503 joint Anatomy 0.000 claims description 29
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
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Abstract
本实用新型涉及用于薄板平对接和角接的激光焊接设备的定位压紧装置,其特征在于:一组门架为固定门架,另一组门架为可沿纵向移动的移动门架,两组门架相对设置,两根横梁分别设有一组油缸驱动的压紧装置,固定门架的横梁上还设有一组气缸驱动的角接纵向定位装置,两组门架的下方设有支撑平台,支撑平台内设有可升降的平对接纵向定位装置,支撑平台的侧面设有横向定位块。使用时,本实用新型的工件定位压紧装置,既能进行薄板和薄板之间的定位压紧,又能进行薄板和薄板之间的角接定位压紧,如果在加工量不太大或使用场地有限的情况下,采用一台激光焊接设备既能进行薄板之间的平对接焊接,又能进行薄板之间的角接,将大大提高生产使用的性价比。
The utility model relates to a positioning and pressing device for laser welding equipment used for flat butt joints and corner joints of thin plates. The two sets of masts are set opposite to each other. The two beams are respectively equipped with a set of pressing devices driven by oil cylinders. The beams fixed to the masts are also equipped with a set of angular joint longitudinal positioning devices driven by cylinders. A supporting platform is provided under the two sets of masts. , the support platform is provided with a vertical positioning device that can be lifted and lowered, and the side of the support platform is provided with a horizontal positioning block. When in use, the workpiece positioning and pressing device of the utility model can not only perform positioning and pressing between thin plates, but also perform positioning and pressing of corner joints between thin plates. In the case of limited space, using a laser welding equipment can not only perform flat butt welding between thin plates, but also perform fillet joints between thin plates, which will greatly improve the cost performance of production and use.
Description
技术领域 technical field
本实用新型涉及机械电气的技术领域,具体地说是一种用于激光焊接设备的定位压紧装置,尤其用于薄板和薄板之间的平对接和角接。 The utility model relates to the technical field of machinery and electricity, in particular to a positioning and pressing device for laser welding equipment, especially for flat butt joints and corner joints between thin plates.
背景技术 Background technique
目前,薄板和薄板之间的平对接和角接通常是二个工位,分别采用一台激光焊接设备进行焊接加工。由于激光焊接设备价格昂贵,操作维修保养要求比较高,用户的使用成本非常高。同时多一台设备还多占用一块场地,多一套工装夹具,生产成本大大增加。 At present, the flat butt joint and fillet joint between thin plates are usually two stations, and a laser welding equipment is used for welding processing respectively. Due to the high price of laser welding equipment and high requirements for operation and maintenance, the user's use cost is very high. At the same time, one more device will occupy one more site, and one more set of fixtures will greatly increase the production cost.
发明内容 Contents of the invention
本实用新型的目的在于提供一种改进的用于薄板平对接和角接的激光焊接设备的定位压紧装置,它可克服现有技术中的一些不足。 The purpose of this utility model is to provide an improved positioning and pressing device of laser welding equipment for flat butt joint and fillet joint of thin plates, which can overcome some shortcomings in the prior art.
为了实现上述目的,本实用新型的技术方案是:一种用于薄板平对接和角接的激光焊接设备的定位压紧装置,它主要包括两组门架,每一组门架上均设有横梁,其特征在于:两组门架相对设置,一组门架为固定门架,另一组门架为移动门架,其下方设有纵向导轨,可沿纵向移动,两根横梁分别设有一组油缸驱动的压紧装置,固定门架的横梁上还设有一组气缸驱动的角接纵向定位装置,两组门架的下方设有支撑平台。 In order to achieve the above purpose, the technical solution of the present utility model is: a positioning and pressing device for laser welding equipment used for flat butt joints and corner joints of thin plates, which mainly includes two groups of door frames, and each group of door frames is equipped with The beam is characterized in that: two groups of door frames are arranged oppositely, one group of door frames is a fixed door frame, and the other group of door frames is a mobile door frame, and a longitudinal guide rail is provided below it, which can move longitudinally. The two beams are respectively equipped with a A set of compression devices driven by oil cylinders, a set of corner joint longitudinal positioning devices driven by cylinders are also installed on the beams of the fixed masts, and a support platform is provided under the two sets of masts.
使用时,本实用新型的工件定位压紧装置,既能进行薄板和薄板之间的定位压紧,又能进行薄板和薄板之间的角接定位压紧,如果在加工量不太大或使用场地有限的情况下,采用一台激光焊接设备既能进行薄板之间的平对接焊接,又能进行薄板之间的角接,将大大提高生产使用的性价比。 When in use, the workpiece positioning and pressing device of the utility model can not only perform positioning and pressing between thin plates, but also perform positioning and pressing of corner joints between thin plates. In the case of limited space, using a laser welding equipment can not only perform flat butt welding between thin plates, but also perform fillet joints between thin plates, which will greatly improve the cost performance of production and use.
附图说明 Description of drawings
图1为本实用新型一实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2为本实用新型实施例处于平对接状态时的结构示意图。 Fig. 2 is a schematic structural view of the embodiment of the present invention in a flat docking state.
图3为本实用新型实施例处于角接状态时的结构示意图。 Fig. 3 is a structural schematic diagram of the embodiment of the utility model when it is in a corner joint state.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步的描述。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
各附图的标号表示如下: The labeling of each accompanying drawing is as follows:
1固定门架、2移动门架、3纵向导轨、4压紧装置、5支撑平台、6横向定位块、7角接纵向定位装置、8平对接纵向定位装置、9钢珠滚轮、10薄板A、11薄板B、12焊枪、13无间隙拼缝、14筋板、15底板。 1 fixed gantry, 2 movable gantry, 3 longitudinal guide rail, 4 pressing device, 5 supporting platform, 6 horizontal positioning block, 7 corner joint longitudinal positioning device, 8 flat butt joint longitudinal positioning device, 9 steel ball roller, 10 thin plate A, 11 Sheet B, 12 Welding torch, 13 No-gap patchwork, 14 Rib plate, 15 Bottom plate.
本实用新型所述的一种用于薄板平对接和角接的激光焊接设备的定位压紧装置,它主要包括两组门架,每一组门架上均设有横梁,其与现有技术的区别在于:一组门架为固定门架;另一组门架为移动门架,其下方设有纵向导轨可沿纵向移动;两组门架相对设置;两根横梁分别设有一组油缸驱动的压紧装置,压紧装置的数量可以根据实施情况进行调整,一般为4-20个;固定门架的横梁上还设有一组气缸驱动的角接纵向定位装置,数量可以根据实施情况进行调整,一般为2-8个;角接纵向定位装置上安装有电磁铁;两组门架的下方设有支撑平台;支撑平台内设有可升降的平对接纵向定位装置;支撑平台的侧面设有横向定位块;支撑平台上平面内设有钢珠滚轮,数量可以根据实施情况进行调整,一般为30-300个,每个钢珠滚轮下方均设有弹簧。 The utility model relates to a positioning and pressing device for laser welding equipment used for flat butt joints and corner joints of thin plates. The difference is that: one group of gantry is a fixed gantry; the other group of gantry is a mobile gantry with a longitudinal guide rail below it to move longitudinally; two groups of gantry are set opposite to each other; The number of pressing devices can be adjusted according to the implementation situation, generally 4-20; there is also a set of cylinder-driven angular joint longitudinal positioning devices on the beam of the fixed mast, the number can be adjusted according to the implementation situation , generally 2-8 pieces; electromagnets are installed on the angular joint longitudinal positioning device; a support platform is provided under the two sets of gantry frames; a vertical butt joint longitudinal positioning device that can be lifted and lowered is provided inside the support platform; the side of the support platform is provided with Horizontal positioning block; steel ball rollers are arranged in the upper plane of the support platform, the number can be adjusted according to the implementation situation, generally 30-300 pieces, and springs are arranged under each steel ball roller.
实施例中,每根横梁上均布有8套压紧装置,其中固定门架所对应的横梁上设有3套角接纵向定位装置,支撑平台内设有2组可升降的平对接纵向定位装置。本实用新型即可实现薄板平对接定位压紧,又可实现薄板角接定位压紧。薄板由油缸驱动的8套可升降的压紧装置压紧,薄板由带有弹簧的钢珠滚轮的支撑平台支撑。支撑平台上安装有平对接纵向定位装置和横向定位块实现薄板平对接的定位。固定门架上装有角接纵向定位装置,角接纵向定位装置上设有电磁铁,实现薄板角接的定位。 In the embodiment, 8 sets of pressing devices are evenly distributed on each beam, among which 3 sets of corner joint longitudinal positioning devices are installed on the beam corresponding to the fixed door frame, and 2 sets of vertical butt joint positioning devices that can be lifted and lowered are installed in the support platform. device. The utility model can realize the flat butt joint positioning and compaction of thin plates, and can also realize the positioning and compaction of thin plate corner joints. The thin plate is pressed by 8 sets of liftable pressing devices driven by oil cylinders, and the thin plate is supported by the support platform with spring steel ball rollers. A flat butt joint longitudinal positioning device and a transverse positioning block are installed on the supporting platform to realize the positioning of the thin plate butt joint. A corner joint longitudinal positioning device is installed on the fixed door frame, and an electromagnet is arranged on the corner joint longitudinal positioning device to realize the positioning of the thin plate corner joint.
附图2为薄板平对接的工作状态,为便于观察和说明,两块薄板交接处挖了两个孔,其工作过程如下:移动门架2移动至指定位置,支撑平台5上的平对接纵向定位装置8升起,薄板A移动至固定门架1下方,调整薄板位置,使薄板A的一侧横向和纵向边缘端面分别靠住横向定位块6和平对接纵向定位装置8,固定门架1上方压紧装置4下降直至压紧薄板A,平对接纵向定位装置8下降,薄板B移动至移动门架2下方,调整薄板位置,使薄板的一侧横向和纵向边缘端面分别靠住横向定位块6和薄板A的一侧纵向边缘端面,移动门架2上方的压紧装置4下降直至压紧薄板B,接着即可进行平对接焊接加工。 Attached Figure 2 shows the working state of the flat butt joint of the thin plates. For the convenience of observation and explanation, two holes are dug at the junction of the two thin plates. The positioning device 8 is raised, and the thin plate A is moved to the bottom of the fixed door frame 1, and the position of the thin plate is adjusted so that the lateral and longitudinal edge faces of one side of the thin plate A are respectively against the horizontal positioning block 6 and connected with the longitudinal positioning device 8, and the upper side of the fixed door frame 1 is fixed. The pressing device 4 is lowered until the thin plate A is pressed, the flat docking longitudinal positioning device 8 is lowered, the thin plate B is moved to the bottom of the moving door frame 2, and the position of the thin plate is adjusted so that the horizontal and longitudinal edge ends of one side of the thin plate respectively lean against the horizontal positioning block 6 and one side of the longitudinal edge of the thin plate A, the pressing device 4 above the mobile door frame 2 is lowered until the thin plate B is pressed, and then the flat butt welding process can be carried out.
附图3为薄板角接的工作状态,其工作过程如下:移动门架2沿纵向导轨3移开,固定门架1上方的角接纵向定位装置7下降,将工件(底板和筋板已经角侧点焊定位)移入工作区域,调整位置,直至筋板侧面靠住角接纵向定位装置7,电磁铁通电吸住筋板后,固定门架横梁上的压紧装置4下降,直至压紧筋板上平面,接着即可进行角接焊接加工。 Accompanying drawing 3 shows the working state of thin-plate corner joints, and its working process is as follows: the mobile door frame 2 moves away along the longitudinal guide rail 3, the angle joint longitudinal positioning device 7 above the fixed door frame 1 descends, and the workpiece (the bottom plate and the rib plate have been cornered) side spot welding positioning) into the working area, adjust the position until the side of the rib plate is close to the angle joint longitudinal positioning device 7, after the electromagnet is energized to attract the rib plate, the compression device 4 on the fixed gantry beam will descend until the rib is compressed Flat surface on the board, then fillet welding can be done.
钢珠滚轮9分散分布于支撑平台5的上平面,起支撑工件的作用,其内部装有弹簧,使未压紧时的薄板下平面接触在钢珠滚轮上,而不直接接触在中间支撑平台5的上平面,便于轻便移动调整工件,工件被压紧时,钢珠滚轮在压力作用下,弹簧被压缩而自动缩入支撑平台5内部,使薄板下平面和支撑平台上平面很好贴合。 Steel ball rollers 9 are dispersedly distributed on the upper plane of support platform 5 to support the workpiece. Springs are installed inside it so that the lower plane of the thin plate when not compressed is in contact with the steel ball rollers instead of directly contacting the middle support platform 5. The upper plane is easy to move and adjust the workpiece. When the workpiece is pressed, the steel ball roller is under pressure, and the spring is compressed to automatically retract into the support platform 5, so that the lower plane of the thin plate and the upper plane of the support platform fit well.
本实施例中的定位压紧装置具有以下特点:第一,即可实现薄板平对接定位压紧,又可实现薄板角接定位压紧,加工工艺适应广;第二,对薄板大小尺寸范围无限制要求,若太大,只需增大支撑平台和门架跨距。第三,采用若干套压紧装置多点压紧的方式,压紧可靠,防止薄板局部拱起;第四,压紧装置的升降和压紧采用油缸实现,尺寸较小而压紧力大,压紧力大小可以调整(通过调整油路系统压强),实现了自动控制,极大地提高了生产的安全性、可靠性并大大降低了工人的劳动强度;第五支撑平台上装有平对接纵向定位装置和横向定位块,工件定位方便准确;第六,固定门架上装有角接纵向定位装置,其升降由气缸驱动,结构简洁,驱动灵活迅速;第七,角接纵向定位装置上装有电磁铁,方便筋板定位;第八,支撑平台上装有带弹簧的钢珠滚轮,工件移动灵活轻便。 The positioning and pressing device in this embodiment has the following characteristics: first, it can realize the positioning and pressing of the flat butt joint of the thin plates, and can also realize the positioning and pressing of the corner joints of the thin plates, and the processing technology is widely applicable; second, it has no limit to the size range of the thin plates. Restriction requirements, if too large, only need to increase the span of the support platform and gantry. Third, several sets of pressing devices are used for multi-point pressing, which is reliable in pressing and prevents the thin plate from partially arching; fourth, the lifting and pressing of the pressing devices are realized by oil cylinders, which are small in size and large in pressing force. The size of the pressing force can be adjusted (by adjusting the pressure of the oil circuit system), which realizes automatic control, greatly improves the safety and reliability of production and greatly reduces the labor intensity of workers; Device and horizontal positioning block, the workpiece positioning is convenient and accurate; Sixth, the angle joint longitudinal positioning device is installed on the fixed gantry, and its lifting is driven by the cylinder, the structure is simple, and the driving is flexible and fast; Seventh, the angle joint longitudinal positioning device is equipped with an electromagnet , to facilitate the positioning of ribs; eighth, steel ball rollers with springs are installed on the supporting platform, and the workpiece can be moved flexibly and lightly.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型具体实施只局限于上述这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。 The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is limited to the above descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106808387A (en) * | 2016-12-29 | 2017-06-09 | 宁波敏实汽车零部件技术研发有限公司 | A kind of automatic positioning compacting device for auto parts and components |
CN108907549A (en) * | 2018-09-19 | 2018-11-30 | 重庆大江工业有限责任公司 | A kind of steel plate splicing device |
CN109093254A (en) * | 2018-07-30 | 2018-12-28 | 苏州鹄珂智能科技有限公司 | A kind of efficient laser welding machine structure and its working method for Turbogrid plates welding |
CN109093255A (en) * | 2018-07-30 | 2018-12-28 | 苏州鹄珂智能科技有限公司 | A kind of high-efficiency laser welding system and its working method for Turbogrid plates welding |
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2015
- 2015-05-05 CN CN201520283005.XU patent/CN204686281U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106808387A (en) * | 2016-12-29 | 2017-06-09 | 宁波敏实汽车零部件技术研发有限公司 | A kind of automatic positioning compacting device for auto parts and components |
CN106808387B (en) * | 2016-12-29 | 2018-12-21 | 宁波敏实汽车零部件技术研发有限公司 | A kind of automatic positioning compacting device for auto parts and components |
CN109093254A (en) * | 2018-07-30 | 2018-12-28 | 苏州鹄珂智能科技有限公司 | A kind of efficient laser welding machine structure and its working method for Turbogrid plates welding |
CN109093255A (en) * | 2018-07-30 | 2018-12-28 | 苏州鹄珂智能科技有限公司 | A kind of high-efficiency laser welding system and its working method for Turbogrid plates welding |
CN109093255B (en) * | 2018-07-30 | 2024-03-15 | 苏州鹄珂智能科技有限公司 | Efficient laser welding system for grid plate welding and working method thereof |
CN109093254B (en) * | 2018-07-30 | 2024-03-15 | 苏州鹄珂智能科技有限公司 | Efficient laser welding mechanism for grid plate welding and working method thereof |
CN108907549A (en) * | 2018-09-19 | 2018-11-30 | 重庆大江工业有限责任公司 | A kind of steel plate splicing device |
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