CN211238409U - Automatic suction nozzle supplementing equipment - Google Patents
Automatic suction nozzle supplementing equipment Download PDFInfo
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- CN211238409U CN211238409U CN202020145799.4U CN202020145799U CN211238409U CN 211238409 U CN211238409 U CN 211238409U CN 202020145799 U CN202020145799 U CN 202020145799U CN 211238409 U CN211238409 U CN 211238409U
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- suction nozzle
- vibration
- material taking
- fixed
- negative pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses an automatic suction nozzle supplementing device, which comprises a frame, a material taking manipulator, a material taking clamp and a vibrating feeding assembly, wherein the material taking manipulator, the material taking clamp and the vibrating feeding assembly are arranged in the frame; the material taking manipulator is fixed on the top surface of the lower rack through a supporting plate and a supporting column and comprises an X-axis servo manipulator, a Y-axis servo manipulator, a lifting cylinder, a jacking cylinder and a positioning pin, wherein the jacking cylinder and the positioning pin are arranged on the supporting plate; the material taking clamp is arranged on the X-axis servo manipulator through a mounting plate and used for clamping a negative pressure suction nozzle; the vibration feeding assembly comprises a vibration disc, a direct vibration port and a material taking port and is used for conveying the negative pressure suction nozzle. The utility model discloses, it is neat according to regular array with inhaling to chew the negative pressure through the vibration dish and directly shaking to send it to getting the material mouth, inhale the position that inserts corresponding on the frock with the negative pressure by getting on the material manipulator, easy operation, greatly reduced operation personnel's the amount of labour, improved the installation effectiveness that the negative pressure was inhaled, practiced thrift the human cost.
Description
Technical Field
The utility model relates to a power battery production field, concretely relates to automatic supplementary equipment of suction nozzle.
Background
In response to the great challenge of energy and environmental issues, new energy vehicles, which are mainly characterized by energy diversification, emission cleanliness, and fuel economy, have been rapidly developed in the world and have become targets for government support and vigorous development in recent years. The power battery is one of the core technologies of the new energy electric vehicle, and the production process of the power battery is more and more emphasized by manufacturers.
The production process of the power battery comprises a series of processes such as slurry mixing, roll-to-roll separation, battery core assembly, liquid injection, formation, sealing, capacity grading, testing and the like, wherein before sealing, air in a battery shell needs to be pumped out by using a negative pressure suction nozzle. Traditional negative pressure suction nozzle insertion process all needs the manual work to insert the frock one by one with the suction nozzle, and at this in-process, the hand labor that needs is many, and the operating personnel amount of labour is big, and labour cost is high.
In view of the above, there is a need for an apparatus for automatically installing a suction nozzle, so as to reduce the labor intensity of the operator and save the labor cost.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the suction nozzle inserts the problem that the hand labor that the frock process gathers needs is many, the operating personnel amount of labour is big.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts as follows:
a nozzle auto-replenishment apparatus comprising:
the device comprises a rack, a lifting mechanism and a lifting mechanism, wherein the rack comprises an upper rack and a lower rack, the upper rack is fixed on the lower rack, the top surface of the lower rack comprises a feeding area and an assembling area, and the bottom surface of the lower rack is fixed with the ground through expansion screws;
the material taking manipulator is fixed on the assembly area of the lower rack through a supporting plate and a supporting column, comprises an X-axis servo manipulator, a Y-axis servo manipulator and a lifting cylinder arranged on the X-axis servo manipulator and is used for controlling the movement of the material taking clamp; the supporting plate is provided with a jacking cylinder and a positioning pin and used for positioning the tool;
the material taking clamp is arranged on the lifting cylinder, is fixed on the X-axis servo manipulator through a mounting plate and is used for clamping the negative pressure suction nozzle;
vibration material loading subassembly sets up the material loading district includes:
the bottom surface of the vibration disc is provided with a vibration disc fixing plate fixed with the lower frame, and four corners of the vibration disc fixing plate are provided with height adjusting blocks;
the direct vibration plate is in butt joint with a discharge hole of the vibration plate and is fixed with the lower rack through a direct vibration fixing plate;
and the material taking port is arranged at the tail end of the straight vibration and is fixed with the lower rack through the feeding base and the supporting rod.
In this scheme, lift cylinder is the adjustable cylinder of stroke.
In the scheme, the material taking clamp comprises a fixed plate and a slide rail, wherein one side of the fixed plate is fixed with the lifting cylinder, and the other side of the fixed plate is fixed with the slide rail; the lower end of the sliding rail is provided with a limiting block; the connecting plate is arranged on the sliding rail, the finger cylinder is arranged on the connecting plate, and the clamping block is arranged at the tail end of the finger cylinder and used for clamping the negative pressure suction nozzle.
In the scheme, the two sides of the clamping block are provided with correlation sensors for detecting whether the clamping block is missed to clamp.
In this scheme, be equipped with photoelectric switch on the top surface of connecting plate for judge whether insert the frock of suction nozzle.
In this scheme, be equipped with control box, block terminal, aircraft bonnet and alarm lamp in going up the frame.
In this scheme, the head end that directly shakes is equipped with the material loading inductor, and its end is equipped with the feeding inductor.
In the scheme, the material taking port is provided with an optical fiber sensor for detecting whether the direct vibration lacks materials.
In the scheme, the four corners of the bottom of the lower rack are provided with adjusting bolts and caster foot cups for adjusting the height of the rack.
Compared with the prior art, the utility model provides an inhale and chew automatic installation equipment selects the material loading position through the vibration dish and puts irregular negative pressure and inhale and chew, inhales the negative pressure through directly shaking and transport to getting the material mouth, gets the material clamp by material taking manipulator and getting and gets the negative pressure again and inhale and chew and install the frock on, easy operation, greatly reduced operation personnel's the amount of labour, improved the installation effectiveness that the negative pressure was inhaled and is chewed, practiced thrift the human cost.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a schematic structural view of the vibration feeding assembly of the present invention;
fig. 4 is a schematic structural view of the material taking manipulator of the present invention;
fig. 5 is a schematic structural view of the material taking clamp of the present invention.
Detailed Description
The utility model provides an automatic supplementary equipment of suction nozzle, through vibration material loading subassembly automatic feeding, get the material manipulator and get the material clamp with the negative pressure suction nozzle install the frock on, easy operation, greatly reduced operation personnel's work load, improved the installation effectiveness that the negative pressure was sucked and is chewed. The invention is described in detail below with reference to the drawings and the detailed description.
As shown in fig. 1 and 2, the suction nozzle automatic installation device provided by the present invention comprises a frame 10, a material taking manipulator 20, a material taking clamp 30 and a vibration material loading assembly 40.
The frame 10 includes an upper frame 11 and a lower frame 12, the top surface of the lower frame 12 is divided into a feeding area 121 and an assembling area 122, the upper frame 11 is fixed with the lower frame 12, a hood 110 is arranged on the top surface of the upper frame 11, and a control box 111, a distribution box 112 and an alarm lamp 113 are arranged at one end of the upper frame 11 close to the feeding area 121. The lower frame 12 is fixed to the ground by expansion bolts, and four corners of the bottom of the lower frame are provided with adjusting bolts 123 and caster cups 124 for adjusting the height of the lower frame.
As shown in FIG. 3, the vibration feeding assembly 40 is arranged in the feeding area 121 and comprises a vibration disc 41, a straight vibration 42 and a material taking port 43, the vibration disc 41 adjusts the feeding speed through a speed regulator 411, negative pressure suction nozzles with irregular feeding positions are eliminated through vibration, and qualified negative pressure suction nozzles 50 are conveyed to the straight vibration 42. The bottom surface of the vibration plate 41 is fixed to the lower frame 12 through a vibration plate fixing plate 410, and height adjusting blocks 412 are arranged at four corners of the vibration plate fixing plate 410 and used for adjusting the feeding height of the vibration plate 41.
The direct vibration 42 is connected with the discharge hole of the vibration disc 41, is fixed with the lower frame 12 through the direct vibration fixing plate 420, and the direct vibration 42 continuously vibrates to send the negative pressure suction nozzle to the material taking hole 43. The head end of the direct vibration 42 is provided with a feeding sensor 421 for detecting the feeding condition of the direct vibration 42; the end of the straight vibration 42 is provided with a feeding inductor 422 for detecting the feeding condition of the straight vibration 42.
The material taking port 43 is provided at the end of the vertical vibrator 42 and is fixed to the lower frame 12 by the material loading base 430 and the support rod 431. The two sides of the material taking port 43 are provided with optical fiber sensors 432 for detecting whether the direct vibration 42 is short of material, the optical fiber sensors 432 are connected with the alarm lamp 113, and when the direct vibration 42 is short of material, the alarm lamp 113 gives an alarm.
As shown in fig. 2 and 4, the material taking robot 20 is disposed in the assembly area 122, and includes an X-axis servo robot 21, a Y-axis servo robot 22, and a lifting cylinder 23, and is fixed to the lower frame 12 by a support plate 24 and a support column 25. The Y-axis servo robot 22 is fixed to the top of the support column 25, and the X-axis servo robot 21 is disposed on the top surface of the Y-axis servo robot 22. The X-axis servo manipulator 21 and the Y-axis servo manipulator 22 are provided with power motors and slide rails, and can push the material taking manipulator 20 to move left and right or back and forth along the slide rails.
As shown in fig. 4 and 5, the material taking clamp 30 is disposed on the lifting cylinder 23 and fixed to the X-axis servo manipulator 21 through a mounting plate 31, the material taking clamp 30 includes a fixing plate 32 and a slide rail 33, one side of the fixing plate 32 is fixed to the lifting cylinder 23, and the other side is fixed to the slide rail 33. The lower end of the slide rail 33 is provided with a limit block 34 which can limit the slide of the slide rail 33 in the vertical direction; the slide rail 33 is provided with a connecting plate 34, the connecting plate 34 is provided with a finger cylinder 35, the tail end of the finger cylinder 35 is provided with a clamping block 36, and the finger cylinder 35 controls the clamping block 36 to clamp or release the negative pressure suction nozzle 50. Opposite sensors 37 are arranged at two ends of the clamping block 36 and used for detecting whether the clamping block 36 has missed clamping or not. The top end of the connecting plate 34 is provided with a photoelectric sensor 38, and whether the negative pressure suction nozzle 50 is installed on the tool 60 is judged according to the signal of the photoelectric sensor 38.
The supporting plate 24 is provided with a jacking cylinder 26, a positioning pin 27 and a cushion block 28, the tool 60 is placed on the cushion block 28 after being placed into the equipment, the jacking cylinder 26 pushes the tool 60 to move upwards, and the positioning pin 27 clamps the tool 50, so that the tool 60 is accurately installed at a corresponding position.
The utility model discloses a method of use (working process) as follows:
the worker puts the tool 60 into the equipment jacking cylinder 26 to push the tool 60 to move upwards, and the positioning pin 27 clamps the tool 50 to accurately position the tool.
The operator pours the negative pressure suction nozzle 50 into the vibration disk 41, the vibration disk 41 vibrates to remove the negative pressure suction nozzle 50 with irregular loading position, so that the negative pressure suction nozzles 50 are arranged regularly according to corresponding rules and sent to the direct vibration 42. The vertical vibration 42 continuously vibrates to convey the negative pressure suction nozzle 50 to the material taking port 43. The feeding sensor 421 detects that the negative pressure suction nozzle 50 on the straight vibration 42 is full, and controls the vibration disc 41 to stop vibrating. When the feeding sensor 422 detects that the negative pressure suction nozzle 50 on the straight vibrator 42 is about to be installed, the vibration disc 41 is controlled to start vibrating to convey the negative pressure suction nozzle 50 to the straight vibrator 42. When the optical fiber sensor 432 of the material taking port 43 detects that the direct vibration 42 is short of materials, the alarm lamp 113 gives an alarm to remind an operator to supplement the negative pressure suction nozzle to the vibration disc in time.
The material taking manipulator 20 controls the material taking clamp 30 to move to the material taking port 43 to clamp the negative pressure suction nozzle 50 and insert the negative pressure suction nozzle into a corresponding position on the tool 60, the opposite-jet sensor 37 detects whether the clamping block 36 is missed to clamp, after the clamping block 36 is confirmed to clamp the negative pressure suction nozzle 50, the material taking manipulator 20 controls the material taking clamp 30 to mount the negative pressure suction nozzle 50 on the tool 60, and the photoelectric sensor 38 judges whether the negative pressure suction nozzle 50 is inserted into the tool 60 according to a photoelectric switching signal of the photoelectric sensor.
In traditional negative pressure suction nozzle mounting process, through the mode of manual installation, insert the frock with the negative pressure suction nozzle in, operation personnel's intensity of labour is big, and the installation effectiveness is low, and the human cost in the production process is high, and there are phenomena such as neglected loading, installation insecure easily in manual operation's mode moreover, influences production efficiency.
Compared with the prior art, the utility model provides an inhale automatic supplementary equipment of chewing rejects through the vibration dish and puts the negative pressure of irregularity and inhale and chew, puts qualified negative pressure with the material loading and inhales and chew and transport the material taking mouth through directly shaking, inhale the one-by-one cartridge to the frock by material taking manipulator and material taking clamp again on, have higher installation rate, greatly reduced operation personnel's the amount of labour, practiced thrift the human cost.
In this scheme, the lift cylinder has increased compatible scope for the adjustable cylinder of stroke, is applicable to different model frocks, has improved the compatibility of equipment.
In this scheme, get the material and press from both sides the piece through pointing the cylinder and pressing from both sides, improved to get the material and press from both sides the stability of getting the negative pressure suction nozzle of getting.
In this scheme, the both sides of pressing from both sides tight piece are equipped with correlation inductor for whether the detection presss from both sides tight piece hourglass and press from both sides, are equipped with photoelectric switch on the connecting plate, are used for detecting whether the negative pressure suction nozzle inserts the frock, and inform the operating personnel through the alarm lamp, have improved the accuracy of negative pressure suction nozzle installation.
In this scheme, the head end of directly shaking is equipped with the material loading inductor, and the end is equipped with the feeding inductor, and signal control vibration dish through material loading inductor and feeding inductor opens and stops, greatly reduced the energy consumption of vibration dish, reduced manufacturing cost.
The present invention is not limited to the above-mentioned best mode, and any person should learn the structural change made under the teaching of the present invention, all with the present invention has the same or similar technical solution, all fall into the protection scope of the present invention.
Claims (9)
1. An automatic suction nozzle replenishing apparatus, comprising:
the device comprises a rack, a lifting mechanism and a lifting mechanism, wherein the rack comprises an upper rack and a lower rack, the upper rack is fixed on the lower rack, the top surface of the lower rack comprises a feeding area and an assembling area, and the bottom surface of the lower rack is fixed with the ground through expansion screws;
the material taking manipulator is fixed on the assembly area of the lower rack through a supporting plate and a supporting column, comprises an X-axis servo manipulator, a Y-axis servo manipulator and a lifting cylinder arranged on the X-axis servo manipulator and is used for controlling the movement of the material taking clamp; the supporting plate is provided with a jacking cylinder and a positioning pin and used for positioning the tool;
the material taking clamp is arranged on the lifting cylinder, is fixed on the X-axis servo manipulator through a mounting plate and is used for clamping the negative pressure suction nozzle;
vibration material loading subassembly sets up the material loading district includes:
the bottom surface of the vibration disc is provided with a vibration disc fixing plate fixed with the lower frame, and four corners of the vibration disc fixing plate are provided with height adjusting blocks;
the direct vibration plate is in butt joint with a discharge hole of the vibration plate and is fixed with the lower rack through a direct vibration fixing plate;
and the material taking port is arranged at the tail end of the straight vibration and is fixed with the lower rack through the feeding base and the supporting rod.
2. The automatic suction nozzle replenishing device according to claim 1, wherein the elevating cylinder is a stroke-adjustable cylinder.
3. The automatic suction nozzle supplementing device according to claim 1, wherein the pickup clamp comprises a fixed plate and a slide rail, one side of the fixed plate is fixed to the lifting cylinder, and the other side of the fixed plate is fixed to the slide rail; the lower end of the sliding rail is provided with a limiting block; the connecting plate is arranged on the sliding rail, the finger cylinder is arranged on the connecting plate, and the clamping block is arranged at the tail end of the finger cylinder and used for clamping the negative pressure suction nozzle.
4. The automatic suction nozzle supplementing device according to claim 3, wherein opposed sensors are provided on both sides of the clamping block for detecting whether the clamping block is missed.
5. The automatic suction nozzle supplementing device according to claim 3, wherein a photoelectric switch is provided on the top surface of the connecting plate for judging whether the suction nozzle is inserted into the tool.
6. The automatic suction nozzle replenishing device according to claim 1, wherein the upper frame is further provided with a control box, a distribution box, a hood, and an alarm lamp.
7. The automatic suction nozzle replenishing device according to claim 1, wherein the straight vibration is provided with a feeding inductor at a head end thereof and a feeding inductor at a tail end thereof.
8. The automatic suction nozzle replenishing device according to claim 1, wherein an optical fiber sensor is provided on the material taking port for detecting whether the straight vibration is short of material.
9. The automatic suction nozzle replenishing device according to claim 1, wherein the four corners of the bottom of the lower frame are provided with adjusting bolts and caster cups for adjusting the height of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020145799.4U CN211238409U (en) | 2020-01-22 | 2020-01-22 | Automatic suction nozzle supplementing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020145799.4U CN211238409U (en) | 2020-01-22 | 2020-01-22 | Automatic suction nozzle supplementing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211238409U true CN211238409U (en) | 2020-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020145799.4U Active CN211238409U (en) | 2020-01-22 | 2020-01-22 | Automatic suction nozzle supplementing equipment |
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| Country | Link |
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| CN (1) | CN211238409U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310068A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Moving contact vibration disc of automatic thermal-release welding machine |
| CN114310070A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Feeding vibration disk for binding post of automatic thermal-stripping welding machine |
-
2020
- 2020-01-22 CN CN202020145799.4U patent/CN211238409U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310068A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Moving contact vibration disc of automatic thermal-release welding machine |
| CN114310070A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Feeding vibration disk for binding post of automatic thermal-stripping welding machine |
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