CN101847761A - Machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger - Google Patents
Machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger Download PDFInfo
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- CN101847761A CN101847761A CN201010156099A CN201010156099A CN101847761A CN 101847761 A CN101847761 A CN 101847761A CN 201010156099 A CN201010156099 A CN 201010156099A CN 201010156099 A CN201010156099 A CN 201010156099A CN 101847761 A CN101847761 A CN 101847761A
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- cover plate
- bottom cover
- cold pressing
- lithium battery
- battery charger
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relate to a machine for automatically cold pressing and assembling a bottom cover plate for a lithium battery charger, comprising a mechanical part, an electrical part and a pneumatic part. The mechanical part comprises a stand, vibrating discs, a bottom cover plate delivering system, a cold pressing mechanism and a bottom cover plate storage bin; the vibrating disc on the left adopts the double-row bottom cover plate discharging mode, and the vibrating disc on the right adopts the single-row bottom cover plate discharging mode; a spring piece positioning block on the left is provided with four holes, and a spring piece positioning block on the right is provided with four holes; the bottom cover plate placing station has the fool preventing function and can prevent the bottom cover plate for lithium battery charger from being placed inside out; the electrical part comprise a touch screen, a programmable logic controller (PLC), a sensor, an air switches and other electrical components; the pneumatic part comprises an air source component, a control valve, an air cylinder, an vacuum suction nozzle and other pneumatic components. The machine for automatically cold pressing and assembling the bottom cover plate for the lithium battery charger adopts the automatic control and sense technology, ensures the bottom cover plate cold pressing rate of 3PCS/S, has the functions of automatically delivering the bottom cover plate, placing the bottom cover plate, cold pressing the bottom cover plate, discharging the bottom cover plate and safely preventing the fool and can increase the speed of cold pressing the bottom cover plate, guarantee the cold pressing quality, reduce the labor cost and improve the operation safety.
Description
Technical field
The present invention relates to the equipment of colding pressing, particularly be used for the automation equipment of bottom cover plate for lithium battery charger Cold welding.
Background technology
Bottom cover plate for lithium battery charger is that to be used for the sealing and the link of charger used, since bottom internal structure complexity, matching requirements precision height, so, the height of assembly quality directly has influence on the use of product, and the assembling of wiring and welding also become the key in the key.Solder technology is that a kind of five metals that is widely adopted in the modern times is connected processing method with plastic cement, general common five metals is connected the employing thermocompression bonding with plastic cement, this welding manner inconvenient operation, a large amount of production operations has been caused very big waste of manpower resource, particularly solder joint consistency, fastness are bad, and control bad, often take place with the material around the solder joint dissolve, the problem of product distortion, thereby directly influenced the quality and the useful life of entire product.
Summary of the invention
The invention provides a kind of machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger, adopt self-feeding, blowing, cold pressing, discharging and safe fool proof, realize fast automatic welding, solve the bad and manpower waste of hot pressing fastness in the prior art and influence the technical problem of the quality of product.
The scheme that the present invention solves the problems of the technologies described above is: design a kind of machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger, this machine for automatically cold pressing and assembling comprises frame and the mechanism of colding pressing of go up installing thereof, is the mechanism's supply of colding pressing cold pressing the material conveying system of material and the control system of controlling each work; The described mechanism of colding pressing comprises die holder and the head of colding pressing; Described material conveying system comprise tubular feed bin, assembly bench, material positioning table, material is sent to feeding unit on this material positioning table, material on the material positioning table is transferred to extracting transfer mechanism and material dressing mechanism on the assembly bench.
Described feed bin is two, and feeding unit comprises first vibrating disk, second vibrating disk that is arranged at respectively in two feed bins, also includes the bottom feed mechanism; Described first vibrating disk and second vibrating disk are that the spiral that is arranged at inwall transmits the road, and this spiral transmits the road by material dressing mechanism attachment material positioning table; Described first vibrating disk adopts monorail material dressing mechanism, and described second vibrating disk adopts double rail type material dressing mechanism; Described bottom feed mechanism comprises the bottom storage compartment and bottom is delivered to feed mechanism on the assembly bench.Described feeding unit also includes vibrating device, this device connects first vibrating disk and second vibrating disk respectively, described monorail material dressing mechanism comprises other first mechanism of setting right that is provided with of a single track and this single track, described double rail type material dressing mechanism comprises two parallel tracks and other second mechanism of setting right that is provided with of track therein, described die holder is provided with the fool proof mechanism that prevents that bottom cover plate for lithium battery charger from putting back, this fool proof mechanism comprises transducer, this transducer passes the signal to control system, described extracting transfer mechanism comprises two groups of pneumatic mechanisms, these two groups of pneumatic mechanisms include the vacuum gripper, vertical movement mechanism and horizontal mobile mechanism, described vertical movement mechanism is located on the horizontal mobile mechanism, and described vacuum gripper is located on the vertical movement mechanism.
Described control system comprises programmable controller PLC and coupled touch-screen.
Automatic cold-press machine of the present invention adopts control and induction technology automatically, the 3PCS/S but per second is colded pressing fully.Utilize the vibrating disk feeding, the action of solenoid control cylinder, all controls are realized by PLC software, have automatic and manual man-machine interface, use, easy to adjust, more stable work is reliable, integral layout is reasonable, maintaining is convenient, thereby makes this automatic cold-press machine can accelerate speed of welding, and can guarantee quality of welding spot and reduce human cost.
Description of drawings
Fig. 1 is the whole cross-sectional schematic of machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger of the present invention.
Fig. 2 is the partial schematic diagram of cold pressing mechanism and feeding unit of the present invention.
Fig. 3 is the schematic top plan view of feeding unit of the present invention.
Fig. 4 is the partial schematic diagram of extracting transfer mechanism of the present invention.
Fig. 5 is automatic cold-press machine equipment electrical principle of the present invention and IO distribution diagram.
Embodiment
In conjunction with above-mentioned description of drawings specific embodiments of the present invention.
By among Fig. 1 as can be known, this machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger comprises frame and the mechanism 10 of colding pressing of go up installing thereof, is the mechanism's supply of colding pressing cold pressing the material conveying system 20 of material and the control system 30 of controlling each work; The described mechanism 10 of colding pressing comprises die holder 11 and colds pressing 12; Described material conveying system comprise tubular feed bin 21, assembly bench 22, material positioning table 23, material is sent to feeding unit 24 on this material positioning table, material on the material positioning table is transferred to extracting transfer mechanism 25 and material dressing mechanism 26 on the assembly bench.Among the present invention, the electrode slice of installing on charger bottom and the bottom is transported to assembly bench 22 by feeding unit 24 respectively and positions assembling, deliver to then on the die holder 11 of the mechanism 10 of colding pressing, control system 30 control cold pressing 12 cold pressing fixing.Each several part all is that automation is finished, and the positioning accuracy height simultaneously is again to adopt cold presswork, avoids the thermal deformation that is easy to generate in the hot pressing, has guaranteed the quality and the useful life of product.
By among Fig. 2 and Fig. 3 as can be known, at having the situation that on same bottom, needs to install multi-form electrode slice, described feed bin 21 is two, and feeding unit comprises first vibrating disk 241, second vibrating disk 242 that is arranged at respectively in two feed bins, also includes bottom feed mechanism 243; Described first vibrating disk and second vibrating disk are that the spiral that is arranged at inwall transmits road 244, and this spiral transmits the road by material dressing mechanism 26 attachment material positioning tables 23; Described first vibrating disk 241 adopts monorail material dressing mechanism 261, and described second vibrating disk 242 adopts double rail type material dressing mechanism 262; Described bottom feed mechanism 243 comprises bottom storage compartment 2431 and bottom is delivered to feed mechanism 2432 on the assembly bench, described feeding unit also includes vibrating device 245, this device connects first vibrating disk and second vibrating disk respectively, described monorail material dressing mechanism 261 comprises other first mechanism 2612 of setting right that is provided with of a single track 2611 and this single track, described double rail type material dressing mechanism 262 comprises two parallel tracks 2621 and other second mechanism 2622 of setting right that is provided with of track therein, in this scheme, electrode slice is divided into two kinds, a kind of is the acyclic type electrode slice, a kind of is the twin electrode slice, at the acyclic type electrode slice, second vibrating disk 242 adopts double rail type material dressing mechanism 262, electrode slice moves on double track, be transported on the material positioning table 23, second mechanism 2622 of setting right filters against regulation electrode slice simultaneously, guarantee the electrode slice installation quality, at the twin electrode slice, first vibrating disk 241 adopts monorail material dressing mechanism 261, the twin electrode slice moves on single track, be transported on the material positioning table 23, also have simultaneously first mechanism 2612 of setting right that against regulation electrode slice is chosen.Because the wiring at acyclic type electrode slice two ends partly is uneven in length, so second mechanism 2622 of setting right is provided with the other block of short end track, the electrode slice that the end is long is dialled and is fallen two places, space between the track, fall back in the feed bin, so just guarantee to have only the electrode slice of correct position to pass through, also just guaranteed the correct of electrode slice installation site.And first mechanism 2612 of setting right can set right the twin electrode slice on single track, and for dialling less than the electrode slice on single track, can guarantee that so also the orientation of electrode slice in transport process is correct, also just can guarantee to install correctly in the linkage editor afterwards, prevent that the situation of oppositely assembling from occurring.
By among Fig. 1 as can be known, described die holder 11 is provided with the fool proof mechanism that prevents that bottom cover plate for lithium battery charger from putting back, this fool proof mechanism comprises transducer 111, this transducer passes the signal to control system 30.In this programme, when the charger bottom is transported on the die holder 11, the mark sign that sets in advance on the transducer identification charger bottom, if sense this sign, signal to control system, control system is controlled the head of colding pressing and is carried out cold presswork, if do not sense this sign, then control system is then controlled the head operation of not colding pressing of colding pressing, and this substandard product flows directly into following waste material depository.
By among Fig. 4 as can be known, described extracting transfer mechanism 25 comprises two groups of pneumatic mechanisms, these two groups of pneumatic mechanisms include vacuum gripper 251, vertical movement mechanism 252 and horizontal mobile mechanism 253, described vertical movement mechanism is located on the horizontal mobile mechanism, and described vacuum gripper is located on the vertical movement mechanism.In this programme, when electrode slice is transported on the material positioning table 23, control system control vertical movement mechanism 252 drives vacuum gripper 251 and descends, make vacuum gripper 251 touch the electrode slice surface, inhale vacuum then, electrode slice is adsorbed on the vacuum gripper 251, control vertical movement mechanism 252 and horizontal mobile mechanism 253, this electrode slice is picked up, move and to be transferred on the assembly bench, and be placed on the correct position on the charger bottom, control vacuum gripper 251 unclamps electrode slice, grasp transfer mechanism 25 and get back to the crawl position, prepare subjob down.
By among Fig. 5 as can be known, described control system comprises programmable controller PLC and coupled touch-screen.PLC is the major control parts of this control system, the program work that relies on its inside to finish, the work and the coordination of control each several part, touch-screen then can show the work at present state, if device fails, then can rely on its inner self-diagnosable system, show abort situation, be convenient in time adjust data and fix a breakdown or the like.
This device is made up of the subsidiary engine of main frame and both sides.Total on the main frame: as to put cover plate, dress copper sheet, cold pressing, receive four stations of product.Its main feature is: vibrating disk feeding, the action of solenoid control cylinder; All controls realize having automatic and manual man-machine interface by PLC software, use, easy to adjust, and more stable work is reliable; Parts are selected internationally renowned brand for use, and working stability is reliable, long service life; Integral layout is reasonable, and maintaining is convenient, and the main mode operation of this machine is all finished by man-machine interface.
If machine need be shut down processing in automatic emerged in operation; problem can by " in service .... " key; suspend the machine operation; concrete grammar is when needing time-out; can be by this button, machine will quit work, after the issue handling; can return to running status again from halted state by this button devices again, the work before continuing.
After the rigging up and debugging well, according to product requirement, if the dress thin material is opened the vibrating disk on the left side and straight rapping again by " automatic one " earlier; If adorn extra qualityly, open the vibrating disk on both sides and straight rapping again by " automatic two " (before automatically, must the copper material in the anchor clamps being taken out) if in service by will be by automatically too after the reset key automatically.
" automatic one " workflow: (1) vibrating disk discharge; (2) feeding of directly shaking; (3) in straight center of percussion sub-material; (4) main frame butt joint sub-material discharge; (5) enough four of row waits for later on and gets material, gets to begin partial circulating (1---5) behind the material again; (6) send plastic cement cover plate, transverse movement wait discharge to get material; (7) get honest material; (8) laterally reset; (9) blowing; (10) reset and send cover plate (11) blowing that resets; Reset and begin partial circulating (6---11) behind the blowing again; (12) put the inductor induction of material back well and whether be put into the position, be put into the cylinder automatic cold-press of colding pressing of position, put and not in placely do not press; (13) press and shift the finished product cylinder forward onto; (14) the finished product cylinder judges whether product presses, and what press up pushes away, and not pressing is failure to actuate waits for that the next one thrusts one's way it.
" automatic two " workflow: after the 6th step of " automatic one ", added the right sub-material, discharge, feeding, got material, blowing, other identical with automatic one.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (8)
1. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger is characterized in that: this machine for automatically cold pressing and assembling comprises frame and goes up the mechanism of colding pressing of installing, is the mechanism's supply of colding pressing cold pressing the material conveying system of material and the control system of controlling each work;
The described mechanism of colding pressing comprises die holder and the head of colding pressing;
Described material conveying system comprise tubular feed bin, assembly bench, material positioning table, material is sent to feeding unit on this material positioning table, material on the material positioning table is transferred to extracting transfer mechanism and material dressing mechanism on the assembly bench.
2. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 1 is characterized in that: described feed bin is two, and feeding unit comprises first vibrating disk, second vibrating disk that is arranged at respectively in two feed bins, also includes the bottom feed mechanism; Described first vibrating disk and second vibrating disk are that the spiral that is arranged at inwall transmits the road, and this spiral transmits the road by material dressing mechanism attachment material positioning table; Described first vibrating disk adopts monorail material dressing mechanism, and described second vibrating disk adopts double rail type material dressing mechanism; Described bottom feed mechanism comprises the bottom storage compartment and bottom is delivered to feed mechanism on the assembly bench.
3. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 2 is characterized in that: described feeding unit also includes vibrating device, and this device connects first vibrating disk and second vibrating disk respectively.
4. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 2 is characterized in that: described monorail material dressing mechanism comprises other first mechanism of setting right that is provided with of a single track and this single track.
5. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 2 is characterized in that: described double rail type material dressing mechanism comprises two parallel tracks and other second mechanism of setting right that is provided with of track therein.
6. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 1, it is characterized in that: described die holder is provided with the fool proof mechanism that prevents that bottom cover plate for lithium battery charger from putting back, this fool proof mechanism comprises transducer, and this transducer passes the signal to control system.
7. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 2, it is characterized in that: described extracting transfer mechanism comprises two groups of pneumatic mechanisms, these two groups of pneumatic mechanisms include vacuum gripper, vertical movement mechanism and horizontal mobile mechanism, described vertical movement mechanism is located on the horizontal mobile mechanism, and described vacuum gripper is located on the vertical movement mechanism.
8. machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger according to claim 1 is characterized in that: described control system comprises programmable controller PLC and coupled touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101560996A CN101847761B (en) | 2010-04-21 | 2010-04-21 | Machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101560996A CN101847761B (en) | 2010-04-21 | 2010-04-21 | Machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101847761A true CN101847761A (en) | 2010-09-29 |
| CN101847761B CN101847761B (en) | 2012-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101560996A Expired - Fee Related CN101847761B (en) | 2010-04-21 | 2010-04-21 | Machine for automatically cold pressing and assembling bottom cover plate for lithium battery charger |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161155A (en) * | 2011-01-21 | 2011-08-24 | 富泰华工业（深圳）有限公司 | Press jig |
| CN103042381A (en) * | 2012-12-17 | 2013-04-17 | 昆山三多乐电子有限公司 | Tool for automatically covering O ring on adjusting screw rod assembly for car light aiming motor |
| CN103551466A (en) * | 2013-11-13 | 2014-02-05 | 维尔斯电子(昆山)有限公司 | Automatic riveting press |
| CN105329670A (en) * | 2015-08-07 | 2016-02-17 | 飞迅科技(苏州)有限公司 | Device capable of automatically carrying out insertion of light guiding column |
| CN105798590A (en) * | 2016-05-27 | 2016-07-27 | 深圳天珑无线科技有限公司 | Automatic assembly device for charger |
| CN106738939A (en) * | 2016-12-13 | 2017-05-31 | 江苏辰阳电子有限公司 | A kind of charger automatic riveting mark detects integration apparatus |
| CN107253040A (en) * | 2017-06-26 | 2017-10-17 | 洪梦洋 | Barrel of Hydraulic Cylinders bottom valve press-loading apparatus and its processing technology |
| CN110666479A (en) * | 2019-10-28 | 2020-01-10 | 江苏创优佳新能源科技有限公司 | Assembly equipment is used in charger production |
| CN114633108A (en) * | 2022-04-22 | 2022-06-17 | 深圳市鑫路远电子设备有限公司 | Automatic assembling machine and assembling method for vehicle-mounted charger of new energy vehicle and vehicle-mounted charger of new energy vehicle |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201341034Y (en) * | 2009-01-19 | 2009-11-04 | 路华科技(深圳)有限公司 | Notebook battery charger |
-
2010
- 2010-04-21 CN CN2010101560996A patent/CN101847761B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201341034Y (en) * | 2009-01-19 | 2009-11-04 | 路华科技(深圳)有限公司 | Notebook battery charger |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161155A (en) * | 2011-01-21 | 2011-08-24 | 富泰华工业（深圳）有限公司 | Press jig |
| CN102161155B (en) * | 2011-01-21 | 2013-01-09 | 富泰华工业（深圳）有限公司 | Press jig |
| CN103042381A (en) * | 2012-12-17 | 2013-04-17 | 昆山三多乐电子有限公司 | Tool for automatically covering O ring on adjusting screw rod assembly for car light aiming motor |
| CN103551466A (en) * | 2013-11-13 | 2014-02-05 | 维尔斯电子(昆山)有限公司 | Automatic riveting press |
| CN105329670A (en) * | 2015-08-07 | 2016-02-17 | 飞迅科技(苏州)有限公司 | Device capable of automatically carrying out insertion of light guiding column |
| CN105798590A (en) * | 2016-05-27 | 2016-07-27 | 深圳天珑无线科技有限公司 | Automatic assembly device for charger |
| CN105798590B (en) * | 2016-05-27 | 2017-10-20 | 深圳天珑无线科技有限公司 | Charger automatic assembly equipment |
| CN106738939A (en) * | 2016-12-13 | 2017-05-31 | 江苏辰阳电子有限公司 | A kind of charger automatic riveting mark detects integration apparatus |
| CN107253040A (en) * | 2017-06-26 | 2017-10-17 | 洪梦洋 | Barrel of Hydraulic Cylinders bottom valve press-loading apparatus and its processing technology |
| CN110666479A (en) * | 2019-10-28 | 2020-01-10 | 江苏创优佳新能源科技有限公司 | Assembly equipment is used in charger production |
| CN114633108A (en) * | 2022-04-22 | 2022-06-17 | 深圳市鑫路远电子设备有限公司 | Automatic assembling machine and assembling method for vehicle-mounted charger of new energy vehicle and vehicle-mounted charger of new energy vehicle |
| CN114633108B (en) * | 2022-04-22 | 2023-02-03 | 深圳市鑫路远电子设备有限公司 | Automatic assembling machine and assembling method for vehicle-mounted charger of new energy vehicle and vehicle-mounted charger of new energy vehicle |
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| Publication number | Publication date |
|---|---|
| CN101847761B (en) | 2012-05-30 |
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Granted publication date: 20120530 Termination date: 20180421 |