SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a full-automatic electric core lid shell laser cleaning equipment is provided, aim at solving among the prior art lithium cell and annotate the liquid hole and be contaminated the problem that the sealing weld is insecure, the leakproofness is not good that leads to.
In order to solve the technical problem, the utility model relates to a realize like this, a full-automatic electric core lid shell laser cleaning equipment, include: the cleaning machine comprises a machine table, a cleaning mechanism and a cleaning mechanism, wherein the machine table is provided with an installation space and a working table top, and the working table top is provided with a cleaning station; the control module is assembled in the installation space; the circulating transmission assembly comprises a transmission belt structure and a transmission power structure for driving the transmission belt structure to transmit, the transmission power structure is electrically connected with the control module, the transmission belt structure stretches across the worktable surface, and the transmission belt structure is positioned above the cleaning station; the positioning assembly is arranged at the cleaning station and is electrically connected with the control module; the clamping assembly comprises an assembly plate, a first air cylinder, a workpiece station component and a pressing air cylinder, wherein the assembly plate is placed on the conveyor belt structure and moves synchronously with the conveyor belt structure, the first air cylinder is fixedly installed on the assembly plate, the workpiece station component for placing a workpiece is arranged on the assembly plate in a sliding manner, the workpiece station component is connected with the end part of a piston rod of the first air cylinder and driven by the piston rod of the first air cylinder to slide, the pressing air cylinder is fixedly installed on the assembly plate, when the assembly plate moves to a cleaning station along with the conveyor belt structure, the control module controls the positioning component to contact the assembly plate and position the assembly plate at the cleaning station, at the moment, the first air cylinder and the pressing air cylinder are electrically connected with the control module, and when the workpiece station component drives the workpiece to slide to the position of the pressing air cylinder, the pressing air cylinder is started and presses the workpiece; the laser cleaning assembly comprises a vertical mounting frame, a fiber laser and a vibrating mirror, the vertical mounting frame is fixedly mounted on a workbench surface, the fiber laser and the vibrating mirror are mounted on the vertical mounting frame, the fiber laser is electrically connected with the control module, the vibrating mirror is located above the pressing cylinder, and the fiber laser emits a laser beam to irradiate a workpiece to perform laser cleaning operation after irradiating the vibrating mirror.
Further, full-automatic electric core lid shell laser cleaning equipment still includes visual positioning system and light filling device, and visual positioning system installs on vertical mounting bracket, and visual positioning system is connected with the control module electricity, and after work piece station component drove the work piece and slided to pushing down cylinder position department, visual positioning system was used for detecting the accuracy of the clamping position of work piece, and the light filling device is installed on table surface, and the light that the light filling device sent shines the work piece in order to carry out the light filling when visual positioning system detects the work piece.
Furthermore, full-automatic electric core lid shell laser cleaning equipment still includes the dust removal subassembly, and the dust removal subassembly includes assembly support, dust removal suction nozzle and explosion-proof integrator, and explosion-proof integrator installs in installation space, and explosion-proof integrator is connected with the control module electricity, and assembly support mounting is on table surface, and the dust removal suction nozzle is installed on the assembly support, and explosion-proof integrator and dust removal suction nozzle communicate through the connecting pipeline mutually, and the dust absorption mouth of dust removal suction nozzle is just to the work piece.
Further, the laser cleaning assembly further comprises an adjusting transmission part and a mounting plate, the adjusting transmission part is mounted on the vertical mounting frame, the mounting plate is connected to the vertical mounting frame in a sliding mode in a lifting mode, the mounting plate is connected with the adjusting transmission part, and the fiber laser and the vibrating mirror are mounted on the mounting plate.
Further, the clamping assembly further comprises a contact sensor, the contact sensor is installed on the working table surface, when the control module controls the positioning assembly to contact the assembling plate and position the assembling plate at the cleaning station, the contact sensor is electrically connected with the control module, when the workpiece station component drives the workpiece to slide to the position of the pressing cylinder, the workpiece station component is in contact with the contact sensor, and the control module controls the pressing cylinder to start and press the workpiece according to a contact signal transmitted by the contact sensor.
Further, work piece station component is including the station seat of seting up the work piece standing groove, the side supports the kicking block, spring and guide bar, the station seat is connected with the tailpiece of the piston rod portion of first cylinder, guide bar fixed connection is on the station seat, the side supports the kicking block and can overlap on the guide bar with sliding along the axis of guide bar, the one end of spring is connected in the station seat, the other end of spring is connected in the side and is supported the kicking block, the spring supports the kicking block to the side and provides the elastic force that compresses tightly the work piece in the work piece standing groove.
Further, the clamping assembly further comprises a second cylinder, the second cylinder is installed on the station seat, when the control module controls the positioning assembly to contact the assembling plate and position the assembling plate at the cleaning station, the second cylinder is electrically connected with the control module, a pushing block is arranged on the end portion of a piston rod of the second cylinder, a sliding inclined plane is arranged on the side abutting block, and when the sliding inclined plane moves, the side abutting block is close to or far away from a workpiece in the workpiece placing groove.
Further, the locating component comprises a connecting frame, a locating cylinder, a locating slide rod and a locating contact plate, the connecting frame is fixedly connected to the machine table, the locating cylinder is fixedly installed on the connecting frame, a guide hole is formed in the connecting frame, the locating slide rod is inserted into the guide hole, the locating contact plate is connected with the end portion of the piston of the locating cylinder, and the locating contact plate is connected with the end portion of the locating slide rod.
Further, full-automatic electric core lid shell laser cleaning equipment still includes the safety housing that is used for carrying out the safety isolation protection in the cleaning process, and the safety housing sets up on table surface, and the both ends of conveyer belt structure are all worn out outside the safety housing.
Furthermore, the full-automatic laser cleaning equipment for the battery cell cover shell further comprises an alarm device, wherein the alarm device is installed on the safety housing and is electrically connected with the control module.
Compared with the prior art, the utility model, beneficial effect lies in:
use the utility model discloses an electricity core lid shell laser cleaning equipment washs lithium ion battery's electric core box-hat's annotates liquid hole surface around, eliminates because of annotating the pollution circumstances that liquid takes place, adopts sealed nail to carry out seal weld after the sanitization annotates surface around the liquid hole again for sealed nail welding is more firm, and the sealed effect of welding of sealed nail is stable effective.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
As shown in fig. 2 to fig. 6, an embodiment of the present invention provides a full-automatic battery cover laser cleaning apparatus, which includes a machine station 10, a control module (not shown), a circulating conveying assembly, a positioning assembly 200, a clamping assembly 20, and a laser cleaning assembly 30. The machine table 10 is provided with an installation space and a workbench surface, a cleaning station is arranged on the workbench surface, a control module is assembled in the installation space, a circulating conveying assembly comprises a conveying belt structure 100 and a conveying power structure used for driving the conveying belt structure 100 to convey, the conveying power structure is electrically connected with the control module, the conveying belt structure 100 stretches across the workbench surface, the conveying belt structure 100 is located above the cleaning station, a positioning assembly 200 is arranged at the cleaning station, the positioning assembly 200 is electrically connected with the control module, a clamping assembly 20 comprises an assembling plate 201, a first air cylinder 21, a workpiece station component and a pressing air cylinder 23, the assembling plate 201 is placed on the conveying belt structure 100 and moves synchronously with the conveying belt structure 100, the first air cylinder 21 is fixedly installed on the assembling plate 201, the workpiece station component used for placing a workpiece can be arranged on the assembling plate 201 in a sliding manner, the workpiece station component is connected with the end part of a piston rod of the first air cylinder 21, and the piston rod of The down-pressure cylinder 23 is fixedly installed on the assembling plate 201, when the assembling plate 201 moves to the cleaning station along with the conveyer structure 100, the control module controls the positioning assembly 200 to contact the assembly plate 201 and position it at the cleaning station, at this time, the first air cylinder 21 and the pressing air cylinder 23 are electrically connected with the control module, and when the workpiece station component drives the workpiece to slide to the position of the lower air cylinder 23, the lower air cylinder 23 is started and presses the workpiece, the laser cleaning component 30 comprises a vertical mounting rack 311, a fiber laser 32 and a vibrating mirror 33, the vertical mounting rack 311 is fixedly arranged on the working table, the fiber laser 32 and the vibrating mirror 33 are both arranged on the vertical mounting rack 311, the fiber laser is electrically connected with the control module, and the vibrating mirror 33 is positioned above the lower air cylinder 23, and the fiber laser 32 emits laser beams to irradiate the vibrating mirror 33 and then irradiate the workpiece to perform laser cleaning operation.
In this embodiment, the clamping assembly 20 is used as a jig capable of being detached from the machine station 10, and after the liquid injection operation is completed on the lithium ion battery, a worker manually places the lithium ion battery on the workpiece station member, and places the whole clamping assembly 20 on the conveyor belt structure 100. After the control module is started, the control module controls the conveyor belt structure 100 to drive the clamping assembly 20 to move integrally (the black arrow shown in fig. 2 and 3 is the direction in which the conveyor belt structure 100 drives the clamping assembly 20 to move integrally), when the clamping assembly 20 moves integrally above the cleaning station, the control module controls the positioning assembly 200 to position the assembling plate 201, then the control module is electrically connected with the clamping assembly 20, then the first air cylinder 21 of the clamping assembly 20 is controlled to work, so that the piston rod of the first air cylinder 21 extends out to drive the workpiece station member to slide to the position of the lower air cylinder 23, then the control module controls the lower air cylinder 23 to start and extend out the piston rod to press the workpiece onto the workpiece station member, then the control module controls the fiber laser 32 of the laser cleaning assembly 30 to start to emit laser, and the laser beam mirror 33 irradiates the outer surface around the liquid injection hole 02 to perform laser cleaning operation, therefore, the polluted liquid leaked on the outer surface around the liquid injection hole 02 in the liquid injection operation process is cleaned, and then a worker takes down the cleaned lithium ion battery and welds and seals the liquid injection hole 02 by adopting a sealing nail. Use the utility model discloses an electricity core lid shell laser cleaning equipment washs lithium ion battery's electric core steel casing's notes liquid hole 02 surface around, eliminates because of annotating the pollution circumstances that liquid takes place, adopts sealed nail to carry out seal weld after the sanitization has annotated the surface around liquid hole 02 again for sealed nail welding is more firm, and the sealed effect of welding of sealed nail is stable effective.
The utility model discloses a control module can adopt among the prior art use ripe microcomputer control system, P L C industrial control module, MCU control module etc..
In this embodiment, as shown in fig. 8, the battery cover laser cleaning apparatus further includes a visual positioning system 40 and a light supplement device 41, where the visual positioning system 40 is installed on the vertical installation frame 311, and specifically, the visual positioning system 40 may be assembled by using a CCD industrial camera. Visual positioning system 40 is connected with the control module electricity, and after work piece station component drove the work piece and slided to push down air cylinder 23 position department, visual positioning system 40 was used for detecting the accuracy of the clamping position of work piece, promptly: the lithium ion battery placed on the workpiece station component is photographed through the CCD industrial camera and then transmitted to the control module for comparison, so that the placing accuracy of the lithium ion battery is determined. Light filling device 41 is installed on table surface through light filling support 410, and at the in-process that utilizes CCD industry camera to shoot the location to the lithium ion battery of placing on work piece station component, the light that the light filling device sent shines the work piece and carries out the light filling in order to carry out when vision positioning system 40 detects the work piece for CCD industry camera can acquire clearer lithium ion battery's image. The visual positioning system 40 has a fine focus adjustment function, and can appropriately adjust the focal length of the visual positioning system 40 with respect to the lithium ion battery, thereby acquiring a clear image of the lithium ion battery.
As shown in fig. 7, the laser cleaning apparatus for battery cover shells further includes a dust removing assembly 50, and the dust removing assembly 50 includes an assembly bracket 51, a dust removing suction nozzle 52 and an explosion-proof integrator (not shown). The explosion-proof integrator is installed in the installation space (in addition, the explosion-proof integrator may also be installed at a place outside the machine 10, that is, the explosion-proof integrator is installed separately from the machine 10), and the explosion-proof integrator is electrically connected with the control module. In the embodiment, the mounting bracket 51 is mounted on the working table, the dust removing suction nozzle 52 is mounted on the mounting bracket 51, the explosion-proof integrator is communicated with the dust removing suction nozzle 52 through a connecting pipeline, and the dust suction port of the dust removing suction nozzle 52 is opposite to the workpiece. In the process of carrying out laser cleaning on the outer surface around the liquid injection hole 02 of the steel shell of the lithium ion battery by emitting laser beams, splashed dust is generated, at the moment, the explosion-proof integrator is utilized to generate negative pressure, and the dust is sucked into the explosion-proof integrator from the dust suction port of the dust removal suction nozzle 52, so that the environmental pollution caused by the dust generated in the cleaning process is eliminated, the dust is prevented from being sucked by workers, and the health of the workers is ensured.
As shown in fig. 4, the laser cleaning assembly 30 further includes an adjustment transmission portion (not shown) and a mounting plate 312, and specifically, the adjustment transmission portion is a screw nut structure. Adjust the transmission portion and install on vertical mounting bracket 311, mounting panel 312 is connected on vertical mounting bracket 311 with the liftable sliding, specifically, be provided with the lift guide on vertical mounting bracket 311, mounting panel 312 slides along the lift guide, and mounting panel 312 is connected with the transmission portion of adjusting (mounting panel 312 and screw-nut's nut fixed connection promptly, can drive mounting panel 312 and rise or descend at the in-process that rotates the lead screw), fiber laser 32 and mirror 33 all install on mounting panel 312. In this way, when the focal point of the laser beam passing through the galvanometer 33 is shifted or the focal point position is not aligned with the outer surface around the liquid inlet 02 of the lithium ion battery, the focal point position of the laser beam can be adjusted by adjusting the transmission unit, and the cleaning operation can be performed accurately.
Specifically, the clamping assembly 20 further comprises a contact sensor 24, the contact sensor 24 is mounted on the working table, the contact sensor 24 is electrically connected with the control module, when the workpiece station component drives the workpiece to slide to the position of the pressing cylinder 23, the workpiece station component is in contact with the contact sensor 24, and the control module controls the pressing cylinder 23 to start and press the workpiece according to a contact signal transmitted by the contact sensor. The sliding position of the workpiece station component is controlled by the contact sensor 24, so that the workpiece station component can be more accurately and quickly determined to be pushed by the first air cylinder 21 to slide to the position of the pressing air cylinder 23, and the control module can immediately respond to control the pressing air cylinder 23 to act so as to press the lithium ion battery on the workpiece station component.
As shown in fig. 5, the workpiece station component includes a station seat 221 provided with a workpiece placing groove, and the station seat 221 is connected to the end of the piston rod of the first cylinder 21. The workpiece station component further comprises a side abutting block 222, a spring 223 and a guide rod, wherein the guide rod is fixedly connected to the station seat 221, the side abutting block 222 can be sleeved on the guide rod in a sliding mode along the axis of the guide rod, one end of the spring 223 is connected to the station seat 221, the other end of the spring 223 is connected to the side abutting block 222, and the spring 223 provides elastic force for the side abutting block 222 to compress workpieces in the workpiece placing groove. At this time, when the worker can manually push the side abutting block 222 away from the workpiece placement groove, then place the lithium ion battery on the workpiece placement groove, and then open the side abutting block 222, the side abutting block 222 abuts against and stabilizes the lithium ion battery in the workpiece placement groove under the elastic force of the spring 223.
Further, the clamping assembly 20 of this embodiment further includes a second cylinder 25, the second cylinder 25 is installed on the station seat 221, the second cylinder 25 is electrically connected to the control module, a push block is arranged on a piston rod end portion of the second cylinder 25, a sliding inclined plane is arranged on the side abutting block 222, and when the push block moves on the sliding inclined plane, the side abutting block 222 is close to or far away from the workpiece in the workpiece placement groove. And a workpiece proximity sensor is arranged in the workpiece placing groove and is electrically connected with the control module.
During the cleaning operation, the operator first starts the control module, at this time, the control module controls the piston rod of the first cylinder 21 to retract and controls the piston rod of the second cylinder 25 to extend (the pressing cylinder 23 is not operated), then the working personnel place the lithium ion battery in the workpiece placing groove, the workpiece proximity sensor immediately sends a signal to the control module when sensing the lithium ion battery, the control module controls the piston rod of the first cylinder 21 to extend out and controls the piston rod of the second cylinder 25 to retract after receiving the workpiece proximity sensor, thereby pressing the lithium ion battery in the workpiece placing groove, after the first cylinder 21 pushes the lithium ion battery to contact with the contact sensor 24, the control module controls the pressing cylinder 23 to work to press the lithium ion battery in the workpiece placing groove from the upper part, and then the control module controls the laser cleaning assembly 30 to perform laser cleaning operation on the lithium ion battery.
As shown in fig. 6, the positioning assembly 200 of the present embodiment includes a connecting frame 210, a positioning cylinder 220, a positioning slide bar 230 and a positioning contact plate 240, the connecting frame 210 is fixedly connected to the machine 10, the positioning cylinder 220 is fixedly mounted on the connecting frame 210, a guide hole is formed on the connecting frame 210, the positioning slide bar 230 is inserted into the guide hole, the positioning contact plate 240 is connected to the end of the piston of the positioning cylinder 220, and the positioning contact plate 240 is connected to the end of the positioning slide bar 230. After the control module controls the conveyor belt structure 100 to drive the clamping assembly 20 to move above the cleaning station, the control module controls the piston rod of the positioning cylinder 220 to extend out, so as to drive the positioning contact plate 240 to rise under the guiding action of the positioning slide rod 230 to contact with the assembling plate 201, and at this time, the assembling plate 201 is positioned and the control module can be electrically connected with the clamping assembly 20.
As shown in fig. 1, the laser cleaning apparatus for a battery cell cover shell further includes a safety cover 60 for performing safety isolation protection during the cleaning process, the safety cover 60 is disposed on the working platform, and both ends of the conveyor belt structure 100 penetrate through the safety cover 60. The laser cleaning equipment for the battery cell cover shell further comprises an alarm device 70, wherein the alarm device 70 is installed on the safety casing 60, and the alarm device 70 is electrically connected with the control module.
As shown in fig. 1, a display screen 80 is arranged on the battery cover shell laser cleaning device, the display screen 80 is electrically connected with the control module, and in the cleaning process, a worker can clearly observe the laser cleaning process for the lithium ion battery through the display screen 80.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.