CN210878420U - Automatic pin inserting machine for copper thorn ring - Google Patents
Automatic pin inserting machine for copper thorn ring Download PDFInfo
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- CN210878420U CN210878420U CN201921675185.0U CN201921675185U CN210878420U CN 210878420 U CN210878420 U CN 210878420U CN 201921675185 U CN201921675185 U CN 201921675185U CN 210878420 U CN210878420 U CN 210878420U
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Abstract
The utility model relates to a copper thorn ring contact pin field discloses automatic pin machine of copper thorn ring, which comprises a worktable, be provided with the copper ring feed mechanism that is used for the copper ring material loading on the board, be used for inserting the felting needle into the copper intra-annular contact pin mechanism, be used for carrying out the felting needle feed mechanism of material loading and be used for grabbing the manipulator of copper ring and felting needle from copper ring feed mechanism and felting needle feed mechanism department transport to contact pin mechanism department respectively with the felting needle and grab material mechanism, the utility model discloses a full automatization operations such as automatic feeding, automatic contact pin can be realized to the structure to not only reduce artifical working strength, still improved contact pin efficiency and contact pin quality.
Description
Technical Field
The utility model relates to a copper thorn ring contact pin field, in particular to automatic contact pin machine of copper thorn ring.
Background
The copper thorn ring is an accessory of a textile field machine, the structure of the copper thorn ring is the copper ring, a plurality of rows of round holes are circumferentially arranged on the copper ring, a puncture needle is inserted into each round hole, the current operation of inserting the puncture needle is completed manually, but the puncture needle is very small, so that the eye contact needle can have very high requirements on eyes during manual needle inserting, and simultaneously, the eye contact needle is easy to cause eye fatigue and time and labor consumption.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide an automatic pin machine of copper thorn ring of high efficiency, high automation.
The utility model provides a technical scheme that its technical problem adopted is: the automatic copper grommet pin inserting machine comprises a machine table, wherein a copper grommet feeding mechanism for feeding the copper grommet, a pin inserting mechanism for inserting a puncture needle into the copper grommet, a puncture needle feeding mechanism for feeding the puncture needle and a manipulator grabbing mechanism for respectively carrying the copper grommet and the puncture needle to the pin inserting mechanism from the copper grommet feeding mechanism and the puncture needle feeding mechanism are arranged on the machine table.
Further, the method comprises the following steps: copper ring feed mechanism includes copper ring material loading frame, be provided with copper ring blowing pipe on the copper ring material loading frame, copper ring blowing pipe passes through the connecting piece to be fixed on copper ring material loading frame, copper ring blowing pipe one side is provided with U type locating piece, be provided with between copper ring material loading frame bottom and the copper ring and make single copper ring can be released the clearance in the U type locating piece from the copper ring material loading pipe, still be provided with the copper ring ejecting piece that releases the copper ring on the copper ring material loading frame, still include the copper ring ejecting mechanism who is connected with copper ring ejecting piece, still be provided with the round bar that makes things convenient for the blowing in the copper ring material loading frame.
Further, the method comprises the following steps: the contact pin mechanism places the platform including the copper ring that is used for placing the copper ring, the copper ring is placed platform bottom and is provided with lift actuating mechanism and the rotary driving mechanism that the platform was placed to the drive copper ring and is gone up and down and rotary motion, the copper ring is placed a middle part and is provided with and is used for inserting the contact pin subassembly of felting needle in the copper ring, the copper ring is placed a both sides and is provided with the copper ring fixed establishment who is used for fixing the copper ring at the copper ring and places the platform, still places platform one side including setting up at the copper ring and be used for advancing the contact pin positioning mechanism who fixes a position the.
Further, the method comprises the following steps: the copper ring placing table is fixedly connected with the copper ring placing table mounting plate through a deep groove bearing;
the lifting driving mechanism is used for driving the lifting plate to move up and down, the rotary driving mechanism comprises a rotating shaft connected with the deep groove bearing, a synchronizing wheel and a rotary motor for driving the synchronizing wheel to rotate, and the synchronizing wheel is connected with the rotating shaft through a belt strip;
still include spacing response module, spacing response module include with contact pin subassembly mounting panel fixed connection's sensor mounting bar, from last spacing sensor, lower limit position sensor and the initial point sensor of installing in proper order down on the sensor mounting bar, still including fixing the response piece mounting bar on the lifter plate, be provided with respectively on the response piece mounting bar and give the upper and lower spacing response piece of spacing sensor, lower limit position sensor signal and give the initial point response piece of initial point sensor initial point signal.
Further, the method comprises the following steps: the contact pin subassembly is including fixing the fender needle piece fixed plate on the contact pin subassembly mounting panel, be provided with on the fender needle piece fixed plate and can be on its horizontal gliding slider, still include the slider drive actuating cylinder of drive slider motion, install the kicking block on the slider, the kicking block head is provided with logical groove, it can place the piece at the gliding contact pin of logical inslot horizontal to lead to inslot to be provided with, the contact pin is placed a surface and is provided with the recess that is used for placing the contact pin, the kicking block head is close to the contact pin and places a side and be provided with the arc structure tangent with circle in the copper ring, the kicking block is kept away from the contact pin and is placed a side and be provided with the dog, the dog is.
Further, the method comprises the following steps: the copper ring fixing mechanism comprises a fixing pressing block and a limiting block connected with the fixing pressing block, wherein a limiting bending groove is formed in the limiting block, a positioning block fixed on a copper ring placing table mounting plate is further included, a limiting rod inserted into the limiting bending groove is arranged on the positioning block, and a copper ring fixing air cylinder connected with the bottom of the limiting block is further included, so that the fixing pressing block performs arc-shaped pressing movement under the action of the limiting bending groove;
the contact pin positioning mechanism comprises a first CCD camera facing the copper ring placing table and a vertical rod fixed on the bottom plate, and the first CCD camera is installed on the vertical rod through a camera height adjusting mechanism;
the light source module is arranged on one side of the copper ring placing table and comprises a light source and a light source driving cylinder for driving the light source to move above the copper ring placing table.
Further, the method comprises the following steps: the pricking pin feeding mechanism comprises a bottom frame, a hopper mounting plate is arranged on the bottom frame, a hopper used for discharging is arranged on one side of the hopper mounting plate, the pricking pin feeding mechanism further comprises a feeding jacking plate and a jacking plate lifting cylinder used for driving the feeding jacking plate to lift, the feeding jacking plate penetrates through the bottom of the hopper, the feeding jacking plate is used for jacking and feeding a pricking pin in the hopper, and a second CCD camera used for positioning the position of the pricking pin after jacking is further arranged on one side of the hopper.
Further, the method comprises the following steps: the top of the feeding jacking plate is provided with a groove for accommodating only one pricking pin, the groove is a V-shaped groove, one side of the top of the feeding jacking plate, which is close to the hopper, is provided with a slope structure, and the middle part of the feeding jacking plate is provided with a central positioning groove for central positioning;
and a baffle is arranged on one side of the hopper mounting plate, which is far away from the second CCD camera.
Further, the method comprises the following steps: the manipulator grabbing mechanism comprises a manipulator body and a clamping jaw mechanism arranged on the manipulator body, wherein the clamping jaw mechanism comprises a finger cylinder and a suction nozzle, the finger cylinder is used for grabbing a copper ring, and the suction nozzle is arranged at the lower end of the finger cylinder and used for grabbing a copper needle.
Further, the method comprises the following steps: the needle inserting mechanism is provided with two sets, and the needle feeding mechanisms are arranged in parallel.
The utility model has the advantages that: the utility model discloses a full automatization operations such as automatic feeding, automatic contact pin can be realized to the structure to not only reduce artifical working strength, still improved contact pin efficiency and contact pin quality.
Drawings
Fig. 1 is a schematic view of an automatic copper thorn ring pin inserting machine.
Fig. 2 is a schematic view of a copper ring feeding structure.
Fig. 3 is a schematic diagram of a pin insertion mechanism.
Fig. 4 is a schematic diagram of a limit sensing module.
Fig. 5 is a schematic view of a pin assembly.
Fig. 6 is a partial schematic view of a pin placement block.
Fig. 7 is an upper view of the pin assembly.
Fig. 8 is a side view of the upper portion of the pin assembly.
Fig. 9 is a schematic view of a copper ring fixing mechanism.
Fig. 10 is a schematic view of a stopper.
FIG. 11 is a schematic view of a lancet feeding mechanism.
FIG. 12 is a schematic view of a feeding top extension plate.
Figure 13 is a schematic view of a jaw mechanism.
Labeled as:
a pin inserting mechanism 100, a copper ring placing table 101, a pin inserting component 102, a copper ring fixing mechanism 103, a bottom plate 104, a lifting plate 105, a pin inserting component mounting plate 106, a copper ring placing table mounting plate 107, a first connecting rod 108, a second connecting rod 109, a deep groove bearing 110, a lifting driving mechanism 111, a rotating shaft 112, a rotating motor 113, a belt strip 115, a sensor mounting strip 116, an upper limit sensor 117, a lower limit position sensor 118, an origin sensor 119 and an induction piece mounting strip 120, an upper and lower limit induction sheet 121, an origin induction sheet 122, a needle blocking block fixing plate 123, a sliding block 124, a top block 125, a needle insertion placing block 126, a groove 127, a stop block 128, a fixed pressing block 129, a limiting block 130, a positioning block 131, a copper ring fixing air cylinder 132, a first CCD camera 133, a vertical rod 134, a camera height adjusting mechanism 135, a light source 136, a light source driving air cylinder 137, a sliding block driving air cylinder 138 and a limit bending groove 139;
the device comprises a copper ring feeding mechanism 200, a copper ring feeding frame 201, a copper ring discharging pipe 202, a connecting piece 203, a U-shaped positioning block 204, a copper ring pushing-out piece 205, a copper ring pushing-out mechanism 206 and a round bar 207;
the device comprises a needle feeding mechanism 300, a bottom frame 301, a hopper mounting plate 302, a hopper 303, a feeding jacking plate 304, a jacking plate lifting cylinder 305, a second CCD camera 306, a V-shaped groove 307, a slope structure 308, a positioning groove 309 and a baffle plate 310;
the manipulator is grabbed material mechanism 400, is pointed to cylinder 401, suction nozzle 402.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
The automatic copper ring inserting machine shown in fig. 1 comprises a machine table, wherein a copper ring feeding mechanism 200 for feeding copper rings, an inserting needle mechanism 100 for inserting needles into copper rings, a needle feeding mechanism 300 for feeding needles, and a manipulator grabbing mechanism 400 for respectively carrying copper rings and needles from the copper ring feeding mechanism 200 and the needle feeding mechanism 300 to the inserting needle mechanism 100 are arranged on the machine table, and the automatic copper ring inserting machine further comprises a control module for controlling the actions of the copper ring feeding mechanism 200, the inserting needle mechanism 100, the ring feeding mechanism and the manipulator grabbing mechanism 400, wherein the control module can select industrial controllers such as a PLC and a PAC, and during specific work, a large number of copper rings to be processed are manually placed in the copper ring feeding mechanism 200, needles are placed in the needle feeding mechanism 300, the equipment is started, the copper ring feeding mechanism 200 feeds the copper rings in place, the needle feeding mechanism 300 feeds the needles in place, manipulator grabs material mechanism 400 and snatchs the copper ring that the material loading targets in place and places it on pin mechanism 100, manipulator grabs material mechanism 400 and snatchs the felting needle that felting needle feed mechanism 300 material loading targets in place to pin mechanism 100 on, pin mechanism 100 inserts the felting needle in the copper ring, manipulator grabs material mechanism 400 again and snatchs the second felting needle to pin mechanism 100 on, pin mechanism 100 inserts the felting needle in the copper ring, the circulation is reciprocal, until copper ring circumference inserts the felting needle fully, finally, manipulator grabs material mechanism 400 and takies the copper ring that the felting needle was accomplished again and put into outside material collecting box, manipulator grabs material mechanism 400 and snatchs new copper ring again, with this reciprocating, the utility model discloses a full automation operation such as automatic material loading, automatic contact pin can be realized to the structure to not only reduce artifical working strength, still improved contact pin efficiency and contact pin quality.
On the basis, as shown in fig. 2, the copper ring feeding mechanism 200 includes a copper ring feeding frame 201, a copper ring discharging pipe 202 is disposed on the copper ring feeding frame 201, the copper ring discharging pipe 202 is fixed on the copper ring feeding frame 201 through a connecting member 203, a U-shaped positioning block 204 is disposed on one side of the copper ring discharging pipe 202, a gap is disposed between the bottom of the copper ring discharging pipe 202 and the copper ring feeding frame 201 to enable a single copper ring to be pushed out from the copper ring discharging pipe 202 into the U-shaped positioning block 204, a copper ring pushing sheet 205 for pushing out the copper ring is further disposed on the copper ring feeding frame 201, a copper ring pushing mechanism 206 connected with the copper ring pushing sheet 205 is further included, the copper ring pushing mechanism 206 may be an air cylinder, a linear servo module, etc., a round bar 207 for facilitating discharging is further disposed in the copper ring discharging pipe 202, and when manual discharging is performed, the pole 207 sets up in copper ring blowing pipe 202, and the manual work can adopt the mode of the past pole 207 upper cover of copper ring to realize the material loading, and this kind of mode can prevent when the blowing in to copper ring blowing pipe 202, and the copper ring takes place the condition of reversal, and the back is accomplished to the blowing, takes away pole 207 again, and copper ring feed mechanism 200 begins automatic feeding, specifically is: copper ring ejecting piece 205 moves forward under the drive of copper ring ejecting mechanism 206, push away the copper ring of copper ring blowing pipe 202 bottommost to in U type locating piece 204, the copper ring targets in place the back, copper ring ejecting piece 205 retreats and resets, the copper ring in copper ring blowing pipe 202 falls by the action of gravity this moment, prepare for the next material loading, this kind of simple structure, the manual work can once carry out a large amount of material loadings, carry out automatic material loading by copper ring feed mechanism 200, compare original straight oscillator material loading, it is little to have an occupation space, the advantage of the noise is little.
On the basis, as shown in fig. 3, the needle inserting mechanism 100 includes a copper ring placing table 101 for placing a copper ring, a lifting driving mechanism 111 and a rotating driving mechanism for driving the copper ring placing table 101 to perform lifting and rotating motions are arranged at the bottom of the copper ring placing table 101, a needle inserting assembly 102 for inserting a needle into the copper ring is arranged in the middle of the copper ring placing table 101, copper ring fixing mechanisms 103 for fixing the copper ring on the copper ring placing table 101 are arranged at two sides of the copper ring placing table 101, a needle positioning mechanism for positioning the needle inserting hole is arranged at one side of the copper ring placing table 101, the needle positioning mechanism, the lifting driving mechanism 111 and the rotating driving mechanism are all connected with a control module, after the loading is completed, the copper ring is located on the copper ring placing table 101, the needle is located in the needle inserting assembly 102, and the needle positioning mechanism, the lifting driving mechanism 111 and the rotating driving mechanism are matched with each other, the hole of the copper ring required to be inserted with the needle is located right in front of the needle assembly 102, after the position is adjusted in place, the copper ring fixing mechanism 103 fixes the copper ring, the needle assembly 102 inserts the needle into the copper ring, after the insertion of the needle is completed, the copper ring fixing mechanism 103 resets, the needle assembly 102 retreats to wait for the next positioning of the needle insertion operation, and the structure can realize automatic insertion of the needle, so that the eye fatigue problem and the efficiency problem of manual insertion of the needle are solved.
On the basis of the above, as shown in fig. 3, 7 and 8, the device further comprises a bottom plate 104, a lifting plate 105, a pin assembly mounting plate 106 and a copper ring placing table mounting plate 107, the base plate 104 is fixedly attached to the pin assembly mounting plate 106 by a first connecting rod 108, the lifting plate 105 is sleeved on the first connecting rod 108 and can move up and down along the first connecting rod 108, the lifting plate 105 and the copper ring placing table mounting plate 107 are fixedly connected by a second connecting rod 109, the copper ring placement table 101 is connected to a copper ring placement table mounting plate 107 via a deep groove bearing 110, the lifting driving mechanism 111 is used for driving the lifting plate 105 to move up and down, and the lifting driving mechanism 111 may be a cylinder, an oil cylinder or the like, the rotary driving mechanism comprises a rotating shaft 112 connected with the deep groove bearing 110, a synchronizing wheel and a rotary motor 113 driving the synchronizing wheel to rotate, and the synchronizing wheel is connected with the rotating shaft 112 through a belt strap 115; the lifting driving mechanism 111 indirectly drives the copper ring placing table 101 to move up and down by driving the lifting plate 105 to lift, the rotating motor 113 drives the synchronizing wheel to rotate, the synchronizing wheel drives the rotating shaft 112 to rotate through the belt strip 115, and therefore the copper ring placing table 101 is driven to rotate, the copper ring placing table 101 can achieve lifting and rotating movement, all positions of a copper ring on the copper ring placing table 101 can be located in front of the pin inserting assemblies 102, and accuracy of pin inserting is guaranteed;
in addition, as shown in fig. 4, the device further comprises a limit sensing module connected with the control module, the limit sensing module comprises a sensor mounting bar 116 fixedly connected with the pin assembly mounting plate 106, the sensor mounting bar 116 is sequentially provided with an upper limit sensor 117, a lower limit position sensor 118 and an origin sensor 119 from top to bottom, the device further comprises a sensing piece mounting bar 120 fixed on the lifting plate 105, the sensing piece mounting bar 120 is respectively provided with an upper limit sensing piece 121 and a lower limit sensing piece 121 for providing signals to the upper limit sensor 117 and the lower limit position sensor 118 and an origin sensing piece 122 for providing an origin signal to the origin sensor 119, the upper limit sensor 117, the lower limit position sensor 118 and the origin sensor 119 are photoelectric sensors, when the origin sensing piece 122 is located at the origin sensor 119, the upper limit sensing piece 121 and the lower limit sensing piece 121 are located between the upper limit sensor 117 and the lower limit sensor 118, the upper limit sensor 117, the lower limit sensor 118 and the lower limit sensor are used for limiting the up-and-down movement of the copper ring placing table 101, the traditional position relation that the upper limit sensor 117, the origin sensor 119 and the lower limit sensor 118 are sequentially arranged is replaced by the arrangement, and the problem that the origin sensor 119 cannot be installed due to too short distance between the upper limit sensor 117 and the lower limit sensor can be solved.
On the basis, as shown in fig. 5 and 6, the pin assembly 102 includes a pin blocking block fixing plate 123 fixed on the pin assembly mounting plate 106, a slider 124 capable of horizontally sliding on the pin blocking block fixing plate 123 is arranged on the pin blocking block fixing plate 123, a slider driving cylinder 138 for driving the slider 124 to move is further included, a top block 125 is arranged on the slider 124, a through groove is arranged at the head of the top block 125, a pin placing block 126 capable of horizontally sliding in the through groove is arranged in the through groove, a groove for placing a pin is arranged on the surface of the pin placing block 126, an arc-shaped structure tangent to the inner circle of the copper ring is arranged at one side of the head of the top block 125 close to the pin placing block 126, a stopper 128 is arranged at one side of the top block 125 far away from the pin placing block 126, the stopper 128 is fixed on the pin blocking block fixing plate 123, the groove 127 is a V-shaped groove, when a pin works, the pin, slider drive cylinder 138 drive slider 124 moves forward, make kicking block 125 will be located the contact pin and place the hole that the felting needle top in the piece 126 to the copper ring needs to be installed and inserted, the contact pin is placed piece 126 and is slided backward in the kicking block 125 again after receiving the reaction force of copper ring inner wall simultaneously, the contact pin is accomplished the back, slider drive cylinder 138 drive slider 124 retreats, at the in-process that retreats, the contact pin is placed piece 126 and stopper 128 contact, it resets to stretch out slider 124 again at stopper 128's effect, this kind of structure realizes the contact pin action and resets through mechanical motion, make the structure more stable, the precision of contact pin has been guaranteed in setting up of kicking block 125 head arc structure simultaneously, and the setting of V type groove structure has also more accurate realization to the location that the position was placed to the felting needle.
On the basis, as shown in fig. 3, 9 and 10, the copper ring fixing mechanism 103 includes a fixed pressing block 129, a limiting block 130 connected with the fixed pressing block 129, a limiting bending groove 139 is arranged on the limiting block 130, and also includes a positioning block 131 fixed on the copper ring placing table mounting plate 107, a limiting rod inserted into the limiting bending groove 139 is arranged on the positioning block 131, and a copper ring fixing cylinder 132 connected with the bottom of the limiting block 130 is further included, so that the fixed pressing block 129 performs arc-shaped pressing movement under the action of the limiting bending groove 139; after the copper ring is fixed in place, the fixed cylinder 132 of copper ring drives the limiting block 130 to move upwards, so that the fixed pressing block 129 does arc pressing movement to compress the copper ring, the fixed pressing block 129 cannot influence the position of the copper ring when the copper ring is not fixed due to the ingenious design, the smooth performance of feeding can be guaranteed, and meanwhile, the copper ring can be moved only by one fixed cylinder, so that the structure is simple and easy to operate.
Further, the pin positioning mechanism includes a first CCD camera 133 facing the copper ring placing table 101 and a vertical rod 134 fixed on the bottom plate 104, the first CCD camera 133 being mounted on the vertical rod 134 through a camera height adjusting mechanism 135; the first CCD camera 133 is connected to the control module, the camera height adjusting mechanism 135 is fixed to the vertical rod 134 by a bolt, the height adjustment can be achieved by moving the camera height adjustment mechanism 135 on the vertical rod 134, and further comprises a light source 136 module installed at one side of the copper ring placing table 101, the light source 136 module includes a light source 136 and a light source driving cylinder 137 for driving the light source 136 to move above the copper ring placing table 101, and during the positioning operation, the light source driving cylinder 137 drives the light source 136 to move above the copper ring placing table 101, the first CCD camera 133 shoots the copper ring, simultaneously, the lifting driving mechanism 111 and the rotating driving mechanism drive the copper ring placing table 101 to move, the position of the copper ring required to be inserted into the central position of the first CCD camera 133 is enabled to be positioned, and then the next pin inserting operation can be carried out after the positioning is completed.
On the basis, as shown in fig. 11, the lancet feeding mechanism 300 includes a bottom frame 301, a hopper mounting plate 302 is disposed on the bottom frame 301, a hopper 303 for discharging is disposed on one side of the hopper mounting plate 302, a feeding lifting plate 304 and a lifting plate lifting cylinder 305 for driving the feeding lifting plate 304 to lift and lower are also included, the feeding lifting plate 304 passes through the bottom of the hopper 303, the feeding lifting plate 304 is used for lifting and feeding the lancet inside the hopper 303, a second CCD camera 306 for positioning the lifted lancet position is further disposed on one side of the hopper 303, the second CCD camera 306 is connected with the control module, when a specific lancet is fed, the lifting plate lifting cylinder 305 drives the lifting plate to lift and lower from the bottom of the hopper 303, so that the lancet falls on the top end of the lifting plate, and after the lifting plate moves to a certain position, the second CCD camera 306 photographs the position of the lancet on the top end of the lifting plate and feeds back the position information to the control module, the controllable manipulator of control module is grabbed material mechanism 400 and is carried out the accuracy and grab the material, if: when only one needle is arranged on the top surface of the top extension plate, needle taking operation is carried out, when the two needles are overlapped together, needle taking operation is not carried out, so that the accuracy of needle taking is ensured, and when no needle is arranged at the top end of the top extension plate, the top extension plate is lowered again to carry out top extension operation to take materials again.
On the basis, as shown in fig. 12, a groove for accommodating only one pricking pin is formed in the top of the feeding jacking plate 304, the groove is a V-shaped groove 307, a slope structure 308 is formed in the top of the feeding jacking plate 304, which is close to one side of the hopper 303, a central positioning groove 309 for central positioning is formed in the middle of the feeding jacking plate 304, the V-shaped groove 307 is arranged, so that the pricking pin can fall into the V-shaped groove 307 during jacking and feeding, the pricking pin cannot fall off during the jacking, and the situation that two pricking pins are overlapped together is also reduced because only one pricking pin is accommodated in the V-shaped groove 307;
in addition, the hopper mounting plate 302 is provided with a baffle 310 on the side away from the second CCD camera 306, and the setting of the baffle 310 can ensure the shooting definition of the second CCD camera 306 and reduce the external interference.
On the basis, as shown in fig. 13, the manipulator material grabbing mechanism 400 comprises a manipulator body and a clamping jaw mechanism installed on the manipulator body, the clamping jaw mechanism comprises a finger cylinder 401 for grabbing a copper ring and a suction nozzle 402 installed at the lower end of the finger cylinder 401 for grabbing a copper needle, the model of the finger cylinder 401 can be MHS4-16D, MHS4-32D, and the like, and the structure enables the same manipulator material grabbing mechanism 400 to grab the copper ring and the needle, so that the arrangement of the manipulator material grabbing mechanism 400 is reduced.
On the basis, as shown in fig. 1, the needle inserting mechanisms 100 are provided with two sets, the needle feeding mechanisms 300 are arranged in parallel, the two sets of needle inserting mechanisms 100 can work simultaneously, so that the production efficiency is improved, and the needle feeding mechanisms 300 can be arranged according to actual conditions to ensure the stable operation of the equipment due to the fact that the specifications of a plurality of rows of needles on the copper ring are different.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. Automatic pin machine of copper thorn ring, including the board, its characterized in that: the machine table is provided with a copper ring feeding mechanism (200) for feeding a copper ring, a needle inserting mechanism (100) for inserting a needle into the copper ring, a needle feeding mechanism (300) for feeding the needle, and a manipulator grabbing mechanism (400) for respectively carrying the copper ring and the needle to the needle inserting mechanism (100) from the copper ring feeding mechanism (200) and the needle feeding mechanism (300).
2. The copper thorn ring automatic pin inserting machine as claimed in claim 1, characterized in that: the copper ring feeding mechanism (200) comprises a copper ring feeding frame (201), a copper ring discharging pipe (202) is arranged on the copper ring feeding frame (201), the copper ring discharging pipe (202) is fixed on the copper ring feeding frame (201) through a connecting piece (203), a U-shaped positioning block (204) is arranged on one side of the copper ring discharging pipe (202), a gap enabling a single copper ring to be pushed out to the interior of the U-shaped positioning block (204) from the interior of the copper ring discharging pipe (202) is formed between the bottom of the copper ring discharging pipe (202) and the copper ring feeding frame (201), a copper ring pushing-out piece (205) for pushing out the copper ring is further arranged on the copper ring feeding frame (201), a copper ring pushing-out mechanism (206) connected with the copper ring pushing-out piece (205) is further included, and a round bar (207) facilitating discharging is further arranged in the copper ring discharging pipe (202).
3. The copper thorn ring automatic pin inserting machine as claimed in claim 1, characterized in that: the contact pin mechanism (100) comprises a copper ring placing table (101) for placing a copper ring, a lifting driving mechanism (111) and a rotating driving mechanism are arranged at the bottom of the copper ring placing table (101) and used for driving the copper ring placing table (101) to do lifting and rotating motion, a contact pin assembly (102) used for inserting a contact pin into the copper ring is arranged in the middle of the copper ring placing table (101), copper ring fixing mechanisms (103) used for fixing the copper ring on the copper ring placing table (101) are arranged on two sides of the copper ring placing table (101), and the contact pin mechanism further comprises a contact pin positioning mechanism arranged on one side of the copper ring placing table (101) and used for positioning the contact pin hole.
4. The copper thorn ring automatic pin inserting machine as claimed in claim 3, characterized in that: the copper ring placing table is characterized by further comprising a bottom plate (104), a lifting plate (105), a pin assembly mounting plate (106) and a copper ring placing table mounting plate (107), wherein the bottom plate (104) is fixedly connected with the pin assembly mounting plate (106) through a first connecting rod (108), the lifting plate (105) is sleeved on the first connecting rod (108) and can move up and down along the first connecting rod (108), the lifting plate (105) is fixedly connected with the copper ring placing table mounting plate (107) through a second connecting rod (109), and the copper ring placing table (101) is connected with the copper ring placing table mounting plate (107) through a deep groove bearing (110);
the lifting driving mechanism (111) is used for driving the lifting plate (105) to move up and down, the rotary driving mechanism comprises a rotating shaft (112) connected with the deep groove bearing (110), and further comprises a synchronizing wheel and a rotary motor (113) for driving the synchronizing wheel to rotate, and the synchronizing wheel is connected with the rotating shaft (112) through a belt strip (115);
still include spacing response module, spacing response module include with contact pin subassembly mounting panel (106) fixed connection's sensor mounting strip (116), sensor mounting strip (116) are gone up from last to installing spacing sensor (117), lower limit position sensor (118) and origin sensor (119) down in proper order, still including fixing response piece mounting strip (120) on lifter plate (105), be provided with respectively on response piece mounting strip (120) and give spacing sensor (117), lower limit position sensor (118) upper and lower spacing response piece (121) of signal and give origin sensor (119) origin signal's origin response piece (122).
5. The copper thorn ring automatic pin inserting machine as claimed in claim 3, characterized in that: the contact pin assembly (102) comprises a needle blocking block fixing plate (123) fixed on a contact pin assembly mounting plate (106), a sliding block (124) capable of horizontally sliding on the needle blocking block fixing plate (123) is arranged on the needle blocking block fixing plate (123), an ejector block (125) is installed on the sliding block (124), a through groove is formed in the head of the ejector block (125), a contact pin placing block (126) capable of horizontally sliding in the through groove is arranged in the through groove, a groove (127) used for placing a contact pin is formed in the surface of the contact pin placing block (126), one side, close to the contact pin placing block (126), of the head of the ejector block (125) is provided with an arc-shaped structure tangent to the inner circle of a copper ring, a stop block (128) is arranged on one side, far away from the contact pin placing block (126), of the top block (125), the stop block (128) is fixed.
6. The copper thorn ring automatic pin inserting machine as claimed in claim 4, characterized in that: the copper ring fixing mechanism (103) comprises a fixing pressing block (129), a limiting block (130) connected with the fixing pressing block (129), a limiting bending groove (139) and a positioning block (131) fixed on a copper ring placing table mounting plate (107), wherein a limiting rod inserted into the limiting bending groove (139) is arranged on the positioning block (131), and the copper ring fixing mechanism also comprises a copper ring fixing cylinder (132) connected with the bottom of the limiting block (130), so that the fixing pressing block (129) performs arc-shaped pressing movement under the action of the limiting bending groove (139);
the pin positioning mechanism comprises a first CCD camera (133) facing the copper ring placing table (101) and a vertical rod (134) fixed on the bottom plate (104), and the first CCD camera (133) is installed on the vertical rod (134) through a camera height adjusting mechanism (135);
the light source (136) module is arranged on one side of the copper ring placing table (101), and the light source (136) module comprises a light source (136) and a light source driving cylinder (137) for driving the light source (136) to move above the copper ring placing table (101).
7. The copper thorn ring automatic pin inserting machine as claimed in claim 1, characterized in that: the needle feeding mechanism (300) comprises a bottom frame (301), wherein a hopper mounting plate (302) is arranged on the bottom frame (301), one side of the hopper mounting plate (302) is provided with a hopper (303) for discharging, the needle feeding mechanism further comprises a feeding jacking plate (304) and a jacking plate lifting cylinder (305) for driving the feeding jacking plate (304) to lift, the feeding jacking plate (304) penetrates through the bottom of the hopper (303), the feeding jacking plate (304) is used for jacking and feeding needles in the hopper (303), and one side of the hopper (303) is further provided with a second CCD camera (306) for positioning the positions of the needles after jacking.
8. The copper stab ring automatic pin inserter according to claim 7, wherein: the top of the feeding jacking plate (304) is provided with a groove for accommodating only one pricking pin, the groove is a V-shaped groove (307), one side of the top of the feeding jacking plate (304), which is close to the hopper (303), is provided with a slope structure (308), and the middle of the feeding jacking plate (304) is provided with a central positioning groove (309) for central positioning;
and a baffle (310) is arranged on one side, away from the second CCD camera (306), of the hopper mounting plate (302).
9. The copper stab ring automatic pin inserter according to claim 7, wherein: the manipulator grabbing mechanism (400) comprises a manipulator body and a clamping jaw mechanism arranged on the manipulator body, wherein the clamping jaw mechanism comprises a finger cylinder (401) for grabbing a copper ring and a suction nozzle (402) arranged at the lower end of the finger cylinder (401) and used for grabbing a copper needle.
10. The copper stab ring automatic pin inserter according to claim 7, wherein: the needle inserting mechanisms (100) are provided with two sets, and the needle feeding mechanisms (300) are arranged side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921675185.0U CN210878420U (en) | 2019-10-09 | 2019-10-09 | Automatic pin inserting machine for copper thorn ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921675185.0U CN210878420U (en) | 2019-10-09 | 2019-10-09 | Automatic pin inserting machine for copper thorn ring |
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| Publication Number | Publication Date |
|---|---|
| CN210878420U true CN210878420U (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921675185.0U Active CN210878420U (en) | 2019-10-09 | 2019-10-09 | Automatic pin inserting machine for copper thorn ring |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605554A (en) * | 2019-10-09 | 2019-12-24 | 苏州思贝科自动化科技有限公司 | Automatic pin inserting machine for copper thorn ring |
| CN112003102A (en) * | 2020-09-02 | 2020-11-27 | 苏州天尔睿精密机械有限公司 | Three-hole pin inserting machine |
| CN114619218A (en) * | 2022-03-30 | 2022-06-14 | 东莞市天峤织带有限公司 | Key ring pin inserting machine |
-
2019
- 2019-10-09 CN CN201921675185.0U patent/CN210878420U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605554A (en) * | 2019-10-09 | 2019-12-24 | 苏州思贝科自动化科技有限公司 | Automatic pin inserting machine for copper thorn ring |
| CN110605554B (en) * | 2019-10-09 | 2024-04-02 | 苏州思贝科自动化科技有限公司 | Automatic copper thorn ring pin inserting machine |
| CN112003102A (en) * | 2020-09-02 | 2020-11-27 | 苏州天尔睿精密机械有限公司 | Three-hole pin inserting machine |
| CN112003102B (en) * | 2020-09-02 | 2022-04-01 | 苏州天尔睿精密机械有限公司 | Three-hole pin inserting machine |
| CN114619218A (en) * | 2022-03-30 | 2022-06-14 | 东莞市天峤织带有限公司 | Key ring pin inserting machine |
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