CN111180978B - A two-pole plug continuous pin device capable of detecting - Google Patents

A two-pole plug continuous pin device capable of detecting Download PDF

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Publication number
CN111180978B
CN111180978B CN201911068512.0A CN201911068512A CN111180978B CN 111180978 B CN111180978 B CN 111180978B CN 201911068512 A CN201911068512 A CN 201911068512A CN 111180978 B CN111180978 B CN 111180978B
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China
Prior art keywords
feeding
pin
needle
lifting
block
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CN201911068512.0A
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CN111180978A (en
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邓君
杨坤
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Dezhou Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Dongguan Ronggong Automation Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/18Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members

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  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明涉及一种能够检测的二极插头连续插针设备,机架上设置有给进槽和给进装置,给进槽的上方设置有相互配合的插针机构和载带送针装置,载带送针装置包括设置在机架上的载带送针座,载带送针座上设置有载带送针导筒和载带送针槽,载带送针槽内还设置有载带给进滑槽,载带送针槽的中部配合有载带给进棘轮,此载带给进棘轮连接有载带给进马达,载带送针槽位于给进槽正上方的部位设置有与插针槽,插针槽与插针机构的插针块配合;本发明采用载带送针装置实现载带的竖直输送,进而能够实现插针的竖直输送,配合料壳给进装置和插针机构,能够实现连续的插针,提高了工作效率,相对于机械手放针,大大的降低了误差率,提高了插针的精准度。

Figure 201911068512

The invention relates to a continuous pin insertion device for a two-pole plug that can be detected. A feed slot and a feed device are arranged on a frame, and a pin insertion mechanism and a carrier tape feed device are arranged above the feed slot. The belt needle feeding device includes a carrier belt needle feeding seat arranged on the frame, the carrier belt needle feeding base is provided with a carrier belt needle feeding guide cylinder and a carrier belt needle feeding groove, and a carrier belt needle feeding groove is also arranged in the carrier belt needle feeding groove. Into the chute, the middle of the carrier belt needle groove is equipped with a carrier belt feeding ratchet, the carrier belt feeding ratchet is connected with a carrier belt feeding motor, and the position of the carrier belt needle feeding groove is located just above the feeding groove. The needle slot, the needle slot is matched with the needle block of the needle insertion mechanism; the present invention adopts the carrier tape needle feeding device to realize the vertical conveying of the carrier tape, and then can realize the vertical conveying of the insertion needle, and the material shell feeding device and the insertion device are matched with each other. The needle mechanism can realize continuous needle insertion and improve the work efficiency. Compared with the needle placement by the robot, the error rate is greatly reduced and the accuracy of the needle insertion is improved.

Figure 201911068512

Description

Dipolar plug continuous pin inserting equipment capable of detecting
Original application No.: 2017107266372
Application date of the original case: 8 and 22 months in 2017
The original case applicant: dongguan City Rong Industrial Automation technology Co Ltd
The original application name: a continuous pin machine for two-pole plugs.
Technical Field
The invention relates to the field of pin inserting equipment, in particular to detectable bipolar plug continuous pin inserting equipment.
Background
The two-pole plug is a commonly used electrical component, and most of the two-pole plug comprises material shells which are matched with each other, and the material shells need to be connected in a pin inserting mode, so that a pin inserting machine is needed.
Present contact pin is mostly to adopt the manual work to go up the needle, carry out the tucking through equipment, inefficiency, in order to raise the efficiency, present pin machine mostly adopts the vibration charging tray to carry out the transport of contact pin, need carry out the blowing through the manipulator, put the needle for manual like this and improved work efficiency, but still can't realize continuous contact pin operation, there is the clearance time of putting the needle in the centre, and put the needle and have great error rate, break down easily.
Disclosure of Invention
The invention aims to provide a two-pole plug continuous pin inserting device capable of detecting, wherein a carrier tape pin feeding device is adopted to realize vertical conveying of a carrier tape, so that the vertical conveying of pins can be realized, pins on the carrier tape are vertically pressed down by matching with a pin inserting mechanism, and continuous pins can be realized by matching with a pin pressing device, so that the working efficiency is improved, and compared with the mechanical arm pin releasing, the two-pole plug continuous pin inserting device greatly reduces the error rate and improves the accuracy of the pins.
In order to achieve the above purpose, the invention adopts the technical scheme that: a detectable two-pole plug continuous pin inserting device comprises a rack (1) and a power distribution control box (2), wherein a feeding groove (3) and a feeding device (4) which are matched with each other and a material shell are arranged on the rack (1), a pin inserting mechanism (7) and a carrier tape needle feeding device (5) which are matched with each other are arranged above the feeding groove (3), the carrier tape needle feeding device (5) comprises a carrier tape needle feeding seat (31) arranged on the rack (1), a carrier tape needle feeding guide cylinder (32) and a carrier tape needle feeding groove (33) which are matched with a carrier tape are arranged on the carrier tape needle feeding seat (31), a carrier tape needle feeding chute (34) which is matched with the carrier tape is also arranged in the carrier tape needle feeding groove (33), a carrier tape feeding ratchet wheel (35) is matched in the middle of the carrier tape needle feeding groove (33), and the carrier tape feeding ratchet wheel (35) is connected with a carrier tape feeding motor (36), the carrier tape needle feeding groove (33) is arranged at a position right above the feeding groove (3) and is matched with a needle inserting groove, a needle inserting block (52) of the needle inserting mechanism (7) is arranged in the needle inserting groove, and the needle inserting mechanism (7), the feeding device (4) and the carrier tape feeding motor (36) are connected to the power distribution control box (2).
Furthermore, the tail end of the carrier tape needle feeding groove (33) is matched with a carrier tape discharging device (6), the carrier tape discharging device (6) comprises a carrier tape discharging feeding groove (38) matched with the carrier tape needle feeding groove (33), the tail end of the carrier tape discharging feeding groove (38) is connected with a carrier tape discharging chute (39), at least 3 carrier tape feeding ratchet wheels (35) are matched with the carrier tape discharging feeding groove (38), at least one carrier tape feeding ratchet wheel (35) is connected with a carrier tape discharging motor (40), the carrier tape discharging motor is matched with the carrier tape feeding ratchet wheel (35) to be provided with a carrier tape feeding motor (36), and the carrier tape discharging motor (40) is connected to the power distribution control box (2).
Furthermore, the pin inserting mechanism (7) comprises a pin inserting motor (41) and a pin inserting base (44) which are arranged on the rack (1), the pin inserting base (44) is provided with a pin inserting lifting device (45), the pin inserting lifting device (45) comprises a first pin rotating arm (49) arranged at the top of the pin inserting base (44), one end of the first pin rotating arm (49) is connected with a pin inserting lifting connecting block (50), the other end of the first pin rotating arm is connected with a first pin lifting pull rod (48), the pin inserting lifting connecting block (50) is connected with a pin inserting lifting base (51) on the pin inserting base (44), the lower part of the pin inserting lifting base (51) is connected with a pin inserting block (52) matched with a pin inserting groove on the carrier tape pin conveying groove (33), the lower part of the first pin lifting pull rod (48) is connected with a cam matching rotating block (47) matched with a pin inserting lifting cam (43) arranged on an output shaft of the pin inserting motor (41), the pin motor (41) is connected to the power distribution control box (2).
Furthermore, the contact pin lifting device further comprises a second contact pin rotating arm (54) penetrating through the vertical part of the contact pin base (44), one side of the second contact pin rotating arm (54) is matched with the lower part of the contact pin lifting base (51), the other side of the second contact pin rotating arm is connected with a second contact pin lifting pull rod (53), the lower part of the second contact pin lifting pull rod (53) is connected with a cam matching rotating block (47) matched with a contact pin lifting cam (43) arranged on an output shaft of a contact pin motor (41), and the two cam matching rotating blocks (47) are fixedly connected through a pin shaft.
Further, pin seat (44) on still be provided with pin groove bottom complex pin screens device (46), pin screens device (46) include with pin seat (44) on about the slide rail complex two pin screens movable block (57) of trend, two pin screens movable block (57) sub-unit connection have match each other and with pin inslot pin complex pin screens piece (58), the outside setting of pin screens movable block (57) and the middle part articulate the upper end cooperation of pin screens rocking arm (56) on pin seat (44), the lower extreme of pin screens rocking arm (56) and the pin motor (41) of the output shaft on the pin screens crank (42) cooperation of cup jointing, and the pin screens crank (42) phase difference that two pin screens rocking arm (56) are connected is 180 degrees.
Furthermore, the feeding device (4) comprises a feeding seat (11) arranged on the frame (1), the feeding seat (11) is provided with a feeding left and right movable motor (14) and a feeding left and right movable screw rod (15) which are mutually matched, the feeding left and right movable screw rods (15) are sleeved with feeding movable connecting blocks (16), the feeding movable connecting block (16) is connected with a feeding left and right movable seat (17), a feeding lifting device (18) is arranged on the feeding left and right movable seats (17), the feeding lifting device (18) is connected with a feeding matching clamping block (21) which can penetrate into the feeding groove (3), the feeding matching clamping block (21) is uniformly provided with feeding clamping troughs (22) matched with the material shell, the feeding left and right movable motors and the feeding lifting device (18) are connected to the power distribution control box (2).
Further, the feeding seat (11) is provided with a feeding front and rear movable slide rail (12), the feeding front and rear movable slide rail (12) is matched with a feeding front and rear movable block (13), the feeding front and rear movable block (13) is connected with a feeding front and rear movable cylinder, the feeding left and right movable motor (14), the feeding left and right movable screw rod (15) and the feeding groove (3) are arranged on the feeding front and rear movable block (13), and the feeding front and rear movable cylinder is connected to the distribution control box (2).
Furthermore, the feeding left and right movable seats (17) are L-shaped seats, the feeding lifting device (18) comprises a feeding lifting block (20) matched with a feeding lifting slide rail (19) arranged on the vertical part of the feeding left and right movable seats (17), a feeding lifting matching column (23) is arranged on the feeding lifting block (20), the lower part of the feeding lifting matching column (23) is matched with a feeding lifting matching seat (25) with two height supporting surfaces, the two height supporting surfaces are communicated through an inclined surface, the feeding lifting matching seat (25) is connected with a feeding lifting matching cylinder (24) arranged on the feeding left and right movable seats (17), and the feeding lifting matching cylinder (24) is connected to the power distribution control box (2).
Furthermore, the entrance point cooperation of feed groove (3) have material shell conveyor (8), be located the ejection of compact side of contact pin mechanism (7) and be provided with tucking attachment (9), tucking attachment (9) including tucking attachment (61) of setting in frame (1), tucking attachment (61) on be provided with tucking cylinder (62), tucking cylinder (62) be connected with tucking elevator (63), tucking elevator (63) be connected with feed groove (3) in be equipped with the feed shell complex tucking piece (64) of contact pin, and the both sides of tucking elevator (63) have and tucking attachment complex tucking locating piece (65) on the tucking attachment, tucking cylinder (62) be connected to distribution control box (2).
Furthermore, the feeding groove (3) is provided with a height detection block (66) at the upper part of the discharging side of the needle pressing device (9), the lower part of the height detection block (66) is provided with a detection groove butted with the feeding groove (3), the discharging side of the height detection block (66) is provided with an external detector (67) matched with a product in the feeding groove (3), the external detector (67) is a CCD detection head, and the external detector (67) is connected to the power distribution control box (2).
The invention has the beneficial effects that:
1. adopt the carrier band to send the needle device to realize the vertical transport of carrier band, and then can realize the vertical transport of contact pin, batch shell feeding device and contact pin mechanism can realize continuous contact pin, have improved work efficiency, and for the manipulator needle setting, great reduction the error rate, improved the precision of contact pin.
2. The design of carrier band unloader is convenient for the steady transport of carrier band, and then can improve contact pin and contact pin mechanism complex precision on the carrier band, can collect and reuse the carrier band simultaneously, avoids the carrier band to interfere the feeding of feeding device.
3. The pin inserting mechanism is simple in structure and convenient to operate, the cam and the cam matched rotating block are used as lifting power, the lifting height can be controlled, and the pin inserting lifting seat and the carrier tape pin feeding groove are prevented from being collided and interfered due to the fact that the lifting range is too large.
4. The second pin lifting rotating arm and the second pin lifting connecting rod can synchronously move with the first pin lifting rotating arm and the first pin lifting connecting rod, so that the upper part and the lower part of the pin lifting seat are synchronously stressed, and the lifting stability can be ensured.
5. The design of the pin clamping device can ensure that the pins enter the material shell along the vertical movement in the process of pressing down the pins, and the accuracy of the pins is further improved.
6. The feeding device is simple in structure and convenient to operate, accurate clamping feeding can be achieved, and meanwhile the feeding device can be matched with the pin inserting device to ensure that the material shell does not shake.
7. The position of the feeding groove can be adjusted by the design of the front and rear feeding movable cylinders, and therefore the pin groove can be more accurately butted with the material shell on the feeding groove.
8. The design of the feeding lifting device can determine the lifting amplitude of the feeding matching clamping block, and prevent the occurrence of collision caused by inaccurate feeding and overlarge feeding lifting amplitude due to insufficient lifting amplitude.
9. The design of the pin pressing device can further press down the pins inserted by the pin inserting device, so that the depth of the pins is ensured to reach a specified range.
10. The design of the height detection block and the external detector can detect whether the pin is in place or not, and can detect whether a product is damaged or not in the pin inserting process.
Drawings
Fig. 1 is a perspective view of a two-pole plug serial pin device capable of detection.
Fig. 2 is a perspective view of the feeding device.
Fig. 3 is a perspective view of the feed lifting device.
Fig. 4 is a perspective view of the carrier tape needle feeder.
Fig. 5 is a schematic perspective view of the loading and unloading device.
Fig. 6 is a perspective view of the pin inserting mechanism.
Fig. 7 is a perspective view of the pin lifting device.
Fig. 8 is a perspective view of the pin engaging device.
Fig. 9 is a perspective view of the pin retainer, the pin and the mating portion of the carrier tape feeder.
Fig. 10 is a perspective view of the needle pressing device.
The text labels shown in the figures are represented as: 1. a frame; 2. a power distribution control box; 3. a feed slot; 4. a feed device; 5. a carrier tape needle feeder; 6. a carrier tape blanking device; 7. a pin inserting mechanism; 8. a shell conveyor; 9. a needle pressing mechanism; 11. a feed-in seat; 12. feeding a front movable slide rail and a rear movable slide rail; 13. feeding the front and rear movable blocks; 14. feeding a left and right movable motor; 15. feeding a left movable screw rod and a right movable screw rod; 16. feeding a movable connecting block; 17. feeding the left and right movable seats; 18. a feed lifting device; 19. feeding a lifting slide rail; 20. feeding the lifting block; 21. feeding a clamping material block; 22. feeding a clamping trough; 23. feeding a lifting fitting column; 24. feeding a lifting matching cylinder; 25. feeding a lifting matching seat; 31. a carrier tape needle feeding seat; 32. carrying a needle feeding guide cylinder; 33. a carrier tape needle feeding groove; 34. a carrier tape feed chute; 35. carrying a feeding ratchet; 36. a carrier tape feed motor; 37. a carrier tape discharging seat; 38. a carrier tape blanking feeding groove; 39. a carrier tape discharge chute; 40. a carrier tape blanking motor; 41. a pin motor; 42. inserting a pin clamping crank; 43. inserting a pin lifting cam; 44. a needle inserting seat; 45. a pin lifting device; 46. a pin clamping device; 47. the cam is matched with the rotating block; 48. a first contact pin lifting pull rod; 49. a first contact pin lifting rotating arm; 50. a contact pin lifting connecting block; 51. a pin lifting seat; 52. inserting a pin block; 53. a second contact pin lifting pull rod; 54. a second contact pin lifting rotating arm; 56. inserting a pin clamping rotating arm; 57. a pin clamping movable block; 58. a pin clamping block; 61. a needle pressing frame; 62. a needle pressing cylinder; 63. a needle pressing lifting block; 64. pressing the needle block; 65. a needle pressing positioning block; 66. a height detection block; 67. an external detector.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 10, the specific structure of the present invention is: a detectable two-pole plug continuous pin inserting device comprises a rack 1 and a power distribution control box 2, wherein a feeding groove 3 and a feeding device 4 which are matched with each other and a material shell are arranged on the rack 1, a pin inserting mechanism 7 and a carrier tape needle feeding device 5 which are matched with each other are arranged above the feeding groove 3, the carrier tape needle feeding device 5 comprises a carrier tape needle feeding seat 31 arranged on the rack 1, a carrier tape needle feeding guide cylinder 32 and a carrier tape needle feeding groove 33 which are matched with a carrier tape are arranged on the carrier tape needle feeding seat 31, a carrier tape needle feeding chute 34 which is matched with the carrier tape is also arranged in the carrier tape needle feeding groove 33, a carrier tape needle feeding ratchet wheel 35 is matched in the middle of the carrier tape needle feeding groove 33, the carrier tape needle feeding ratchet wheel 35 is connected with a carrier tape needle feeding motor 36, a pin inserting groove is arranged at the position of the carrier tape needle feeding groove 33, which is positioned right above the feeding groove 3, and the pin inserting groove is matched with a pin block 52 of the pin inserting mechanism 7, the pin mechanism 7, the feeder device 4, and the carrier tape feed motor 36 are connected to the distribution control box 2.
Preferably, the tail end of the carrier tape needle feeding groove 33 is matched with a carrier tape blanking device 6, the carrier tape blanking device 6 comprises a carrier tape blanking feeding groove 38 matched with the carrier tape needle feeding groove 33, the tail end of the carrier tape blanking feeding groove 38 is connected with a carrier tape discharging chute 39, the carrier tape blanking feeding groove 38 is matched with at least 3 carrier tape feeding ratchets 35, at least one carrier tape feeding ratchet 35 is connected with a carrier tape blanking motor 40 which is matched with the carrier tape feeding ratchet 35 to be provided with a carrier tape feeding motor 36, and the carrier tape blanking motor 40 is connected to the power distribution control box 2.
Preferably, the pin mechanism 7 includes a pin motor 41 and a pin seat 44 which are arranged on the frame 1, the pin seat 44 is provided with a pin lifting device 45, the pin lifting device 45 includes a first pin rotating arm 49 arranged at the top of the pin seat 44, one end of the first pin rotating arm 49 is connected with a pin lifting connection block 50, the other end is connected with a first pin lifting pull rod 48, the pin lifting connection block 50 is connected with a pin lifting seat 51 on the pin seat 44, the lower part of the pin lifting seat 51 is connected with a pin block 52 which is matched with a pin groove on the carrier tape pin feeding groove 33, the lower part of the first pin lifting pull rod 48 is connected with a cam matching rotating block 47 which is matched with a pin lifting cam 43 arranged on an output shaft of the pin motor 41, and the pin motor 41 is connected to the power distribution control box 2.
Preferably, the pin lifting device further comprises a second pin rotating arm 54 penetrating through the vertical part of the pin base 44, one side of the second pin rotating arm 54 is matched with the lower part of the pin lifting base 51, the other side of the second pin rotating arm is connected with a second pin lifting pull rod 53, the lower part of the second pin lifting pull rod 53 is connected with a cam matching rotating block 47 matched with a pin lifting cam 43 arranged on an output shaft of the pin motor 41, and the two cam matching rotating blocks 47 are fixedly connected through a pin shaft.
Preferably, the plug pin seat 44 on still be provided with plug pin groove bottom complex contact pin screens device 46, contact pin screens device 46 include with the plug pin seat 44 on about the slide rail complex two contact pin screens movable block 57 of trend, two contact pin screens movable block 57 sub-unit connection have match each other and with the contact pin complex contact pin screens piece 58 of plug pin inslot, the outside setting of contact pin screens movable block 57 and the upper end cooperation of the articulated contact pin screens rocking arm 56 on the plug pin seat 44 in middle part, the lower extreme of contact pin screens rocking arm 56 and the contact pin motor 41's the output shaft on the contact pin screens crank 42 cooperation of cup jointing, and the contact pin screens crank 42 phase difference that two contact pin screens rocking arm 56 are connected is 180 degrees.
Preferably, the feeding device 4 comprises a feeding seat 11 arranged on the frame 1, the feeding seat 11 is provided with a left and right feeding movable motor 14 and a left and right feeding movable screw rod 15 which are matched with each other, the left and right feeding movable screw rods 15 are sleeved with a feeding movable connecting block 16, the feeding movable connecting block 16 is connected with a left and right feeding movable seat 17, the left and right feeding movable seat 17 is provided with a feeding lifting device 18, the feeding lifting device 18 is connected with a feeding matching clamping block 21 capable of penetrating into the feeding groove 3, the feeding matching clamping block 21 is uniformly provided with a feeding clamping groove 22 matched with a material shell, and the left and right feeding movable motor and the feeding lifting device 18 are connected to the control distribution box 2.
Preferably, the feeding seat 11 is provided with a feeding front and rear movable slide rail 12, the feeding front and rear movable slide rail 12 is matched with a feeding front and rear movable block 13, the feeding front and rear movable block 13 is connected with a feeding front and rear movable cylinder, the feeding left and right movable motor 14, the feeding left and right movable screw rod 15 and the feeding groove 3 are arranged on the feeding front and rear movable block 13, and the feeding front and rear movable cylinder is connected to the power distribution control box 2.
Preferably, the feeding left and right movable seats 17 are L-shaped seats, the feeding lifting device 18 comprises a feeding lifting block 20 matched with a feeding lifting slide rail 19 arranged on the vertical part of the feeding left and right movable seats 17, a feeding lifting matching column 23 is arranged on the feeding lifting block 20, a feeding lifting matching seat 25 with two height supporting surfaces is matched with the lower part of the feeding lifting matching column 23, the two height supporting surfaces are communicated through an inclined surface, the feeding lifting matching seat 25 is connected with a feeding lifting matching cylinder 24 arranged on the feeding left and right movable seats 17, and the feeding lifting matching cylinder 24 is connected to the power distribution control box 2.
Preferably, the entrance point cooperation of feed chute 3 have shell conveyor 8, be located the delivery side of contact pin mechanism 7 and be provided with tucking attachment 9, tucking attachment 9 including setting up tucking frame 61 in frame 1, tucking frame 61 on be provided with tucking cylinder 62, tucking cylinder 62 be connected with tucking elevator 63, tucking elevator 63 be connected with feed chute 3 in be equipped with the shell complex tucking piece 64 of contact pin, and tucking elevator 63's both sides link firmly with tucking frame on positioning seat complex tucking locating piece 65, tucking cylinder 62 be connected to distribution control box 2.
Preferably, a height detection block 66 is arranged at the upper part of the feed groove 3 at the discharge side of the needle pressing device 9, a detection groove butted with the feed groove 3 is formed at the lower part of the height detection block 66, an external detector 67 matched with a product in the feed groove 3 is arranged at the discharge side of the height detection block 66, the external detector 67 is a CCD detection head, and the external detector 67 is connected to the power distribution control box 2.
When the carrier tape feeding device is used, firstly, the shell is put into the shell conveying device 8, the carrier tape is connected to the carrier tape needle feeding device 5 and the carrier tape blanking device 6, the first inserted needle is just positioned at the position of the inserted needle groove, then the shell is conveyed to the lower part of the inserted needle groove through the feeding matching clamping block pieces 21 by the lifting and the left-right reciprocating motion of the feeding device 4, then the two groups of inserted needle lifting pull rods are driven to lift through the operation of the inserted needle motor 41, the lifting of the inserted needle lifting seat 51 is realized, further, the inserted needle blocks 52 are driven to press down the inserted needles in the carrier tape, meanwhile, the inserted needle clamping rotating arm 56 drives the inserted needle opening of the inserted needle clamping block 58 to be just positioned under the inserted needle groove, the inserted needles are positioned, the inserted needles are inserted into the shell, then the inserted needle mechanism returns to the original position, the carrier tape blanking motor 40 and the carrier tape feeding motor 36 drive the carrier tape feeding ratchet wheel 35 to rotate one grid, next contact pin is located contact pin groove department, feed device 4 carries the lower part in contact pin groove with next feed shell simultaneously, accomplish subsequent feed shell contact pin through the same mode, first feed shell can be given and is advanced the tucking station, station tucking cylinder 62 drives the tucking piece 64 and impresses the needle completely in the feed shell, can prevent the range too big damage product of pushing down through tucking locating piece 65 simultaneously, later continue to give, carry out height detection through height detection piece 66, later, it detects its outer structure through external detector 67 to feed to the end, then be the yields that the contact pin is good if there is not the damage.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims (7)

1.一种能够检测的二极插头连续插针设备,包括机架(1)和配电控制箱(2),其特征在于,所述的机架(1)上设置有相互配合并与料壳配合的给进槽(3)和给进装置(4),所述的给进槽(3)的上方设置有相互配合的插针机构(7)和载带送针装置(5),所述的载带送针装置(5)包括设置在机架(1)上的载带送针座(31),所述的载带送针座(31)上设置有与载带配合的载带送针导筒(32)和载带送针槽(33),所述的载带送针槽(33)内还设置有与载带配合的载带给进滑槽(34),所述的载带送针槽(33)的中部配合有载带给进棘轮(35),此载带给进棘轮(35)连接有载带给进马达(36),所述的载带送针槽(33)位于给进槽(3)正上方的部位设置有插针槽,所述的插针槽与插针机构(7)的插针块(52)配合,所述的给进槽(3)位于插针机构(7)的出料侧设置有压针装置(9),所述的给进槽(3)位于压针装置(9)出料侧上部的位置设置有高度检测块(66),所述的高度检测块(66)的下部开设有与给进槽(3)对接的检测槽,所述的高度检测块(66)的出料侧设置有与给进槽(3)内的产品配合的外部检测器(67),且外部检测器(67)为CCD检测头,所述的外部检测器(67)连接到配电控制箱(2)。1. A two-pole plug continuous pin device capable of detection, comprising a rack (1) and a power distribution control box (2), characterized in that the rack (1) is provided with mutually matched and A feeding groove (3) and a feeding device (4) matched with the shell are provided above the feeding groove (3) with a mutually cooperating pin insertion mechanism (7) and a carrier needle feeding device (5), so The carrier tape needle feeding device (5) includes a carrier tape needle feeding seat (31) arranged on the frame (1), and a carrier tape matching with the carrier tape is arranged on the carrier tape needle feeding seat (31) Needle feed guide cylinder (32) and carrier tape needle feed groove (33), the carrier tape needle feed groove (33) is also provided with a carrier tape feed chute (34) matched with the carrier tape. The middle of the carrier tape feeding slot (33) is matched with a carrier tape feeding ratchet (35), and the carrier tape feeding ratchet (35) is connected with a carrier tape feeding motor (36). 33) The position directly above the feed slot (3) is provided with a pin slot, and the pin slot cooperates with the pin block (52) of the pin insertion mechanism (7). The feed slot (3) A needle pressing device (9) is arranged on the discharge side of the needle insertion mechanism (7), and a height detection block (66) is arranged on the upper part of the discharge side of the needle pressing device (9) of the feeding groove (3) , the lower part of the height detection block (66) is provided with a detection groove that is docked with the feeding groove (3), and the discharge side of the height detection block (66) is provided with a feeding groove (3). The external detector (67) matched with the product, and the external detector (67) is a CCD detection head, and the external detector (67) is connected to the power distribution control box (2). 2.根据权利要求1所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的插针机构(7)包括设置在机架(1)上的插针电机(41)和插针座(44),所述的插针座(44)上设置有插针升降装置(45),所述的插针升降装置(45)包括设置在插针座(44)顶部的第一插针转臂(49),所述的第一插针转臂(49)的一端连接有插针升降连接块(50)、另一端连接有第一插针升降拉杆(48),所述的插针升降连接块(50)与插针座(44)上的插针升降座(51)连接,所述的插针升降座(51)下部连接有与载带送针槽(33)上的插针槽配合的插针块(52),所述的第一插针升降拉杆(48)的下部连接有与插针电机(41)输出轴上设置的插针升降凸轮(43)配合的凸轮配合转块(47),所述的插针电机(41)连接到配电控制箱(2),所述的插针升降装置还包括穿过插针座(44)竖直部分的第二插针转臂(54),所述的第二插针转臂(54)的一侧与插针升降座(51)的下部配合、另一侧连接有第二插针升降拉杆(53),所述的第二插针升降拉杆(53)的下部连接有与插针电机(41)输出轴上设置的插针升降凸轮(43)配合的凸轮配合转块(47),且两个凸轮配合转块(47)通过销轴固连。2 . The two-pole plug continuous pin insertion device capable of detection according to claim 1 , wherein the pin insertion mechanism ( 7 ) comprises a pin insertion motor ( 41 ) arranged on the frame ( 1 ). 3 . ) and a pin seat (44), the pin seat (44) is provided with a pin lifting device (45), and the pin lifting device (45) includes a A first pin turning arm (49), one end of the first pin turning arm (49) is connected with a pin lifting connecting block (50), and the other end is connected with a first pin lifting rod (48), so The pin lifting connecting block (50) is connected with the pin lifting seat (51) on the pin seat (44), and the lower part of the pin lifting seat (51) is connected with the carrier tape needle feeding slot (33) The pin block (52) is matched with the pin slot on the upper part, and the lower part of the first pin lift rod (48) is connected with the pin lift cam (43) provided on the output shaft of the pin motor (41) to cooperate with The cam is matched with the rotating block (47), the pin motor (41) is connected to the power distribution control box (2), and the pin lifting device also includes a first pin passing through the vertical part of the pin seat (44). Two pin turning arms (54), one side of the second pin turning arm (54) is matched with the lower part of the pin lifting seat (51), and the other side is connected with a second pin lifting rod (53) , the lower part of the second pin lifting rod (53) is connected with a cam matching rotating block (47) that cooperates with the pin lifting cam (43) provided on the output shaft of the pin motor (41), and the two cams The mating swivel block (47) is fixedly connected by a pin. 3.根据权利要求2所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的插针座(44)上还设置有与插针槽底部配合的插针卡位装置(46),所述的插针卡位装置(46)包括与插针座(44)上的左右走向的滑轨配合的两块插针卡位活动块(57),两块插针卡位活动块(57)下部连接有相互匹配并与插针槽内的插针配合的插针卡位块(58),所述的插针卡位活动块(57)的外侧设置与中部铰接在插针座(44)上的插针卡位转臂(56)的上端配合,所述的插针卡位转臂(56)的下端与插针电机(41)的输出轴上套接的插针卡位曲柄(42)配合,且两个插针卡位转臂(56)连接的插针卡位曲柄(42)相位差为180度。3 . The detectable two-pole plug continuous pin device according to claim 2 , wherein the pin socket ( 44 ) is further provided with a pin card position matched with the bottom of the pin slot. 4 . The device (46), the pin-in-position device (46) comprises two pin-in-position movable blocks (57) matched with the left-right sliding rails on the pin-in socket (44), two pin-in-position movable blocks (57), The lower part of the movable block (57) is connected with a pin locking block (58) which is matched with each other and is matched with the pins in the pin slot. The outer side of the pin locking movable block (57) is hinged to the middle The upper end of the pin locking arm (56) on the pin seat (44) is matched, and the lower end of the pin locking arm (56) is sleeved on the output shaft of the pin motor (41). The needle locking cranks (42) are matched, and the phase difference between the two needle locking cranks (42) connected by the two needle locking rotating arms (56) is 180 degrees. 4.根据权利要求1所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的给进装置(4)包括设置在机架(1)上的给进座(11),所述的给进座(11)上设置有相互配合的给进左右活动电机(14)和给进左右活动丝杆(15),所述的给进左右活动丝杆(15)上套接有给进活动连接块(16),所述的给进活动连接块(16)连接有给进左右活动座(17),所述的给进左右活动座(17)上设置有给进升降装置(18),所述的给进升降装置(18)连接有可穿入给进槽(3)内的给进配合卡料块(21),所述的给进配合卡料块(21)上均匀的开设有与料壳配合的给进卡料槽(22),所述的给进左右活动电机和给进升降装置(18)连接到配电控制箱(2)。4. A detectable two-pole plug continuous pin device according to claim 1, characterized in that, the feeding device (4) comprises a feeding seat (11) arranged on the frame (1) ), the feeding seat (11) is provided with a feeding left and right movable motor (14) and a feeding left and right movable screw (15), and the feeding left and right movable screw (15) is covered with a sleeve A feeding movable connecting block (16) is connected, and the feeding movable connecting block (16) is connected with a feeding left and right movable seat (17), and the feeding left and right movable seat (17) is provided with a feeding lift A device (18), the feeding and lifting device (18) is connected with a feeding matching block (21) that can penetrate into the feeding groove (3), and the feeding matching blocking block (21) A feeding slot (22) matched with the material shell is evenly opened on the upper part, and the feeding left and right movable motors and the feeding lifting device (18) are connected to the power distribution control box (2). 5.根据权利要求4所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的给进座(11)上设置有给进前后活动滑轨(12),且给进前后活动滑轨(12)配合有给进前后活动块(13),所述的给进前后活动块(13)连接有给进前后活动气缸,所述的给进左右活动电机(14)、给进 左右活动丝杆(15)和给进槽(3)安装在给进前后活动块(13)上,所述的给进前后活动气缸连接到配电控制箱(2)。5 . The detectable two-pole plug continuous pin device according to claim 4 , wherein the feeding seat ( 11 ) is provided with movable sliding rails ( 12 ) before and after feeding, and feeding The front and rear movable slide rails (12) are matched with the front and rear movable blocks (13) for feeding, and the front and rear movable blocks (13) for feeding are connected with the front and rear movable cylinders. The feed left and right movable screw rods (15) and the feed slot (3) are installed on the feed front and rear movable blocks (13), and the feed front and rear movable cylinders are connected to the power distribution control box (2). 6.根据权利要求4所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的给进左右活动座(17)为L形座,所述的给进升降装置(18)包括与给进左右活动座(17)竖直部分上设置的给进升降滑轨(19)配合的给进升降块(20),所述的给进升降块(20)上设置有给进升降配合柱(23),所述的给进升降配合柱(23)的下部配合有具有两个高度支撑面的给进升降配合座(25),且两个高度支撑面通过斜面连通,所述的给进升降配合座(25)与设置在给进左右活动座(17)上的给进升降配合气缸(24)连接,所述的给进升降配合气缸(24)连接到配电控制箱(2)。6 . The detectable two-pole plug continuous pin device according to claim 4 , wherein the feeding left and right movable seats ( 17 ) are L-shaped seats, and the feeding lifting device ( 18) Including a feeding lifting block (20) matched with the feeding lifting slide rail (19) provided on the vertical part of the feeding left and right movable seat (17), the feeding lifting block (20) is provided with a feeding lifting block (20). A feeding and lifting cooperating column (23), the lower part of the feeding and lifting cooperating column (23) is equipped with a feeding and lifting cooperating seat (25) having two height supporting surfaces, and the two height supporting surfaces are connected by the inclined surface, so The feeding lift matching seat (25) is connected with the feeding lifting matching cylinder (24) arranged on the feeding left and right movable seats (17), and the feeding lifting matching cylinder (24) is connected to the power distribution control box (2). 7.根据权利要求1所述的一种能够检测的二极插头连续插针设备,其特征在于,所述的压针装置(9)包括设置在机架(1)上的压针架(61),所述的压针架(61)上设置有压针气缸(62),所述的压针气缸(62)连接有压针升降块(63),所述的压针升降块(63)连接有与给进槽(3)内装有插针的料壳配合的压针块(64),且压针升降块(63)的两侧固连有与压针架上的定位座配合的压针定位块(65),所述的压针气缸(62)连接到配电控制箱(2)。7 . The device for continuous pin insertion of two-pole plugs capable of detection according to claim 1 , wherein the pin pressing device ( 9 ) comprises a pin pressing frame ( 61 ) arranged on the frame ( 1 ). 8 . ), the needle pressing frame (61) is provided with a needle pressing cylinder (62), the needle pressing cylinder (62) is connected with a pressing needle lifting block (63), and the pressing needle lifting block (63) A needle pressing block (64) is connected with the material shell in which the needle is installed in the feeding groove (3), and the pressing needle lifting block (63) is fixed on both sides with a pressing needle matching the positioning seat on the needle pressing frame. The needle positioning block (65), and the needle pressing cylinder (62) are connected to the power distribution control box (2).
CN201911068512.0A 2017-08-22 2017-08-22 A two-pole plug continuous pin device capable of detecting Expired - Fee Related CN111180978B (en)

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CN111168340A (en) 2020-05-19

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