CN210712712U - A large-scale snow and ice removal mechanism with a more firm blade combination - Google Patents
A large-scale snow and ice removal mechanism with a more firm blade combination Download PDFInfo
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Abstract
本实用新型公开了一种铲刀结合更加牢固的大型除雪冰作业机构,包括安装支架组件,安装在安装支架组件上用来滚动铲除冰雪的除雪冰作业机构组件,固定设置在安装支架组件两侧部的支撑轮安装支架,安装在支撑轮安装支架下端的支撑轮,固定连接在支撑轮安装支架侧部用来调节支撑轮与除雪冰作业机构组件之间距离的铲刀高度调节丝杠,以及固定安装在安装支架组件前部且位于两个支撑轮安装支架之间的松雪冰梳。本实用新型具备铲刀结合强度高且容易更换、除雪冰整体结构不复杂、生产制备及维护成本低等优点,能够适合清除快速路、高速路、机场跑道等宽阔路面压实积雪与坚实冰层。
The utility model discloses a large-scale snow and ice removing operation mechanism with a more firmly combined blade, comprising an installation bracket assembly, a snow and ice removal operation mechanism assembly installed on the installation bracket assembly for rolling and removing ice and snow, and fixedly arranged on both sides of the installation bracket assembly The support wheel mounting bracket at the bottom of the support wheel, the support wheel installed at the lower end of the support wheel mounting bracket, the blade height adjusting screw fixedly connected to the side of the support wheel mounting bracket and used to adjust the distance between the support wheel and the snow and ice removal mechanism components, and Securely mount the pine snow ice comb on the front of the mounting bracket assembly between the two support wheel mounting brackets. The utility model has the advantages of high blade bonding strength and easy replacement, uncomplicated overall structure for snow and ice removal, low production, preparation and maintenance costs, etc., and can be suitable for clearing expressways, expressways, airport runways and other wide roads to compact snow and solid ice Floor.
Description
技术领域technical field
本实用新型涉及路面积雪清除装备技术领域,尤其涉及适合快速路、高速路、机场跑道等宽阔路面的压实积雪、坚实冰层清除的一种铲刀结合更加牢固的大型除雪冰作业机构。The utility model relates to the technical field of road snow removal equipment, in particular to a large-scale snow and ice removal operation mechanism suitable for compacted snow and solid ice removal on wide roads such as expressways, expressways, and airport runways. .
背景技术Background technique
在我国北方的部分城市及沿海的少数地区,雪灾是冬天常见的自然灾害。未被及时清除的积雪被行人和车辆反复破碎,形成致密、高硬、压缩的硬雪层。硬雪层因环境温度变化,连续融化和冻结,形成密集坚实的冰层,具有高密度,高硬度的特点,对路面具有强附着力,比较难以清除。在有些上下坡道、转弯处、快速路、高速路、机场跑道等路段,若其路面的压实积雪、坚实冰层不能及时清除,交通事故发生的概率会大大上升,给人们出行带来不便。因此,冬季除雪冰成为道路交通运输部门的一项重要任务。In some cities in northern my country and a few coastal areas, snow disasters are common natural disasters in winter. The snow that has not been removed in time is repeatedly broken by pedestrians and vehicles, forming a dense, high-hard, compressed hard snow layer. The hard snow layer continuously melts and freezes due to changes in ambient temperature, forming a dense and solid ice layer with high density, high hardness, and strong adhesion to the road surface, making it difficult to remove. In some sections of up and down ramps, turns, expressways, expressways, airport runways, etc., if the compacted snow and solid ice on the road surface cannot be removed in time, the probability of traffic accidents will greatly increase, which will bring people to travel. inconvenient. Therefore, snow and ice removal in winter has become an important task for the road transportation sector.
现阶段对于城市机动车道积雪、冰层的清扫,主要采用碾压式除雪冰车、机械式清扫,目前存在的主要是、抛洒式除雪冰车、滚刷式除雪冰车等进行。发明专利ZL201610615404.0公开了一种高速除雪车的推雪装置,主要包括连车挂架、转向座、主支撑架和推雪板主板;推雪板主板设置在主支撑架上,四瓣分体式推雪板主板的下端设有铲刃缓冲件护板,铲刃缓冲件护板上设有铲刃,铲刃的两侧分别设有铲刃保护块;该发明所述的推雪装置具有受力均匀、不易变形、使用寿命长等优点,但采用焊接的方式将铲刃固定在铲刃缓冲件护板上,导致铲刃与铲刃缓冲件护板的结合强度低且不易更换,还因整体结构复杂、生产制备及维护成本高而较难广泛推广应用。因此,基于机械式除雪冰作业机构技术发展现状,以及现有路面积雪冰层清除装备存在的问题,有必要研制一种铲刀结合更加牢固的大型除雪冰作业机构,首先具备铲刀结合强度高、易更换等特点,还要具备整体结构简单、生产维护成本低等特点,使其适合清除快速路、高速路、机场跑道等宽阔路面压实积雪与坚实冰层。At this stage, for the cleaning of snow and ice layers in urban motor vehicle lanes, mainly rolling-type snow and ice removal vehicles and mechanical cleaning are used. Invention patent ZL201610615404.0 discloses a snow pushing device for a high-speed snow removal vehicle, which mainly includes a car hanger, a steering seat, a main support frame and a main board for pushing snow; The lower end of the main board of the body type snow pusher is provided with a shovel edge buffer piece guard plate, the shovel edge buffer piece guard plate is provided with a shovel edge, and both sides of the shovel edge are respectively provided with shovel edge protection blocks; the snow pushing device according to the invention has It has the advantages of uniform force, not easy to deform, and long service life, but the cutting edge is fixed on the cutting edge buffer guard plate by welding, resulting in low bonding strength between the cutting edge and the cutting edge buffer piece guard plate, and it is not easy to replace. Due to the complex overall structure, high production preparation and maintenance costs, it is difficult to widely popularize and apply. Therefore, based on the technical development status of the mechanical snow and ice removal mechanism and the problems existing in the existing road surface snow and ice removal equipment, it is necessary to develop a large-scale snow and ice removal mechanism with a stronger blade combination. First, it has the strength of blade combination. It has the characteristics of high height and easy replacement, as well as simple overall structure and low production and maintenance costs, making it suitable for clearing wide roads such as expressways, expressways, and airport runways to compact snow and solid ice.
实用新型内容Utility model content
本实用新型基于上述技术背景,提供一种铲刀结合更加牢固的大型除雪冰作业机构,具备铲刀结合强度高且容易更换、除雪冰整体结构不复杂、生产制备及维护成本低的特点,特别适合清除快速路、高速路、机场跑道等宽阔路面压实积雪与坚实冰层。Based on the above technical background, the present utility model provides a large-scale snow and ice removing operation mechanism with a stronger blade combination, which has the characteristics of high blade combination strength and easy replacement, an uncomplicated overall structure for snow and ice removal, and low production, preparation and maintenance costs. It is suitable for clearing compacted snow and solid ice on wide roads such as expressways, expressways, and airport runways.
为实现上述技术目标,本实用新型所采取的技术方案是:In order to realize the above-mentioned technical goal, the technical scheme adopted by the present utility model is:
一种铲刀结合更加牢固的大型除雪冰作业机构,包括安装支架组件,安装在安装支架组件上用来滚动铲除冰雪的除雪冰作业机构组件,固定设置在安装支架组件两侧部的支撑轮安装支架,安装在支撑轮安装支架下端的支撑轮,固定连接在支撑轮安装支架侧部用来调节支撑轮与除雪冰作业机构组件之间距离的铲刀高度调节丝杠以及固定安装在安装支架组件前部且位于两个支撑轮安装支架之间的松雪冰梳。A large-scale snow and ice removal operation mechanism with a more firm blade combination, comprising a mounting bracket assembly, a snow and ice removal operation mechanism assembly installed on the mounting bracket assembly for rolling and removing ice and snow, and a support wheel that is fixedly arranged on both sides of the mounting bracket assembly. Bracket, the support wheel installed at the lower end of the support wheel mounting bracket, the blade height adjustment screw that is fixedly connected to the side of the support wheel mounting bracket and used to adjust the distance between the support wheel and the snow and ice removal mechanism assembly, and the blade height adjustment screw that is fixedly installed on the mounting bracket assembly Pine snow ice comb on the front and between the two support wheel mounting brackets.
作为本实用新型的进一步改进,所述除雪冰作业机构组件包括两端转动连接在安装支架组件上的滚筒以及沿滚筒外圆周径向且等角均布的铲刀排,所述铲刀排沿滚筒外圆周轴向等间距设置有若干铲刀;As a further improvement of the present invention, the snow and ice removing operation mechanism assembly includes a drum rotatably connected to the mounting bracket assembly at both ends, and a row of blades that are radially and equiangularly distributed along the outer circumference of the cylinder. The outer circumference of the drum is axially arranged with a number of shovels at equal intervals;
相邻的两个铲刀排的铲刀为交错设置;The blades of two adjacent blade rows are staggered;
所述铲刀排的数量为四个以上。The number of the blade rows is more than four.
作为本实用新型的进一步改进,所述滚筒上设置有铲刀定位凹槽和位于铲刀定位凹槽一侧的衔接板;As a further improvement of the present invention, the drum is provided with a blade positioning groove and a connecting plate on one side of the blade positioning groove;
所述衔接板上开设有用来固定连接铲刀的衔接板铲刀安装孔;所述铲刀上开设有与铲刀安装孔相匹配的铲刀安装孔;The connecting plate is provided with a connecting plate blade installation hole for fixing and connecting the blade; the blade is provided with a blade installation hole matching the blade installation hole;
所述铲刀底部插入铲刀定位凹槽中,并通过紧固螺栓穿过铲刀安装孔和铲刀安装孔将铲刀固定安装到衔接板上。The bottom of the blade is inserted into the blade positioning groove, and the blade is fixedly mounted on the connecting plate through the blade installation hole and the blade installation hole through the fastening bolt.
作为本实用新型的进一步改进,所述衔接板背部设置有加强肋板,所述加强肋板焊接固定在衔接板背部与滚筒之间。As a further improvement of the present invention, the back of the connecting plate is provided with a reinforcing rib, and the reinforcing rib is welded and fixed between the back of the connecting plate and the drum.
作为本实用新型的进一步改进,所述滚筒、衔接板和铲刀定位凹槽为一体加工制备。As a further improvement of the present invention, the drum, the connecting plate and the blade positioning groove are prepared in one piece.
作为本实用新型的进一步改进,所述滚筒的数量为两个,两个所述滚筒对称安装在安装支架组件上;As a further improvement of the present invention, the number of the rollers is two, and the two rollers are symmetrically mounted on the mounting bracket assembly;
每个滚筒的两端分别传动连接动力输出轴,两个所述滚筒相对侧的两个动力输出轴上分别有固定安装有对称分布的两个皮带轮,所述皮带轮通过键连接的方式固定在动力输出轴上;The two ends of each drum are respectively connected to the power output shaft, and the two power output shafts on the opposite sides of the two drums are respectively fixed and installed with two symmetrically distributed pulleys, and the pulleys are fixed on the power on the output shaft;
两个所述皮带轮通过皮带接收除雪冰作业机构牵引机车发动机传输的动力,以为两个滚筒的旋转提供驱动力。The two pulleys receive the power transmitted by the engine of the traction locomotive of the snow and ice removing operation mechanism through the belt, so as to provide the driving force for the rotation of the two drums.
作为本实用新型的进一步改进,所述安装支架组件的两侧部开设有动力输出轴安装孔;As a further improvement of the present invention, two sides of the mounting bracket assembly are provided with power output shaft mounting holes;
两个所述滚筒相反侧的两个动力输出轴分别转动安装在相对应的动力输出轴安装孔中;The two power output shafts on the opposite sides of the two rollers are respectively rotatably installed in the corresponding power output shaft mounting holes;
两个所述皮带轮中心通过联轴器固定连接,以使2个滚筒同步旋转。The centers of the two pulleys are fixedly connected by a coupling, so that the two rollers rotate synchronously.
作为本实用新型的进一步改进,所述支撑轮中心固定有转动连接安装支架组件的中心轴;As a further improvement of the present utility model, the center of the support wheel is fixed with a central shaft that is rotatably connected to the mounting bracket assembly;
所述铲刀高度调节丝杠包括固定焊接在支撑轮安装支架侧部的固定座、开设在固定座上的螺纹孔以及螺纹连接在螺纹孔内的螺纹杆;所述螺纹杆的下端连接中心轴,所述螺纹杆的上端固定设置有手轮;通过旋转手轮调节铲刀高度调节丝杠带动支撑轮与滚筒相对位置,以使铲刀的铲刃铲入冰雪层。The blade height adjusting lead screw includes a fixed seat fixedly welded on the side of the support wheel mounting bracket, a threaded hole opened on the fixed seat, and a threaded rod threaded in the threaded hole; the lower end of the threaded rod is connected to the central axis The upper end of the threaded rod is fixedly provided with a hand wheel; by rotating the hand wheel to adjust the height of the blade, the lead screw drives the relative position of the support wheel and the drum, so that the blade of the blade can shovel into the ice and snow layer.
作为本实用新型的进一步改进,所述铲刀的铲刃向内倾斜角度为α,α小于90°。As a further improvement of the present invention, the inward inclination angle of the cutting edge of the blade is α, and α is less than 90°.
作为本实用新型的进一步改进,所述松雪冰梳的材质为硬质尼龙,其位于滚筒的前侧。As a further improvement of the present invention, the material of the pine snow ice comb is hard nylon, which is located on the front side of the drum.
与现有技术相比,本实用新型所取得的有益效果如下:Compared with the prior art, the beneficial effects obtained by the present utility model are as follows:
本实用新型克服现有机械式除雪冰作业机构的缺陷,根据冰雪层的厚度可方便快速的调整铲刀铲削深度,并具备铲刀结合强度高且容易更换、除雪冰整体结构不复杂、生产制备及维护成本低等优点,能够适合清除快速路、高速路、机场跑道等宽阔路面压实积雪与坚实冰层。The utility model overcomes the defects of the existing mechanical snow and ice removing operation mechanism, can conveniently and quickly adjust the cutting depth of the blade according to the thickness of the ice and snow layer, and has the advantages of high bonding strength of the blade and easy replacement, uncomplicated overall structure of snow and ice removal, and high production efficiency. With the advantages of low preparation and maintenance costs, it can be suitable for clearing snow and solid ice on wide roads such as expressways, expressways, and airport runways.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型的除雪冰作业机构组件的结构示意图;Fig. 2 is the structural schematic diagram of the snow and ice removing operation mechanism assembly of the present invention;
图3是本实用新型的滚筒与铲刀结构示意图;Fig. 3 is the drum and the shovel structure schematic diagram of the present utility model;
图4是本实用新型的铲刀结构示意图;Fig. 4 is the structural representation of the blade of the present utility model;
图5是本实用新型的安装支架组件结构示意图。FIG. 5 is a schematic view of the structure of the mounting bracket assembly of the present invention.
其中:1、除雪冰作业机构组件;1-1、铲刀;1-1-1、铲刀安装孔;1-2、滚筒;1-3、衔接板;1-3-1、衔接板铲刀安装孔;1-4、铲刀定位凹槽;1-5、加强肋板;1-6、动力输出轴;1-7、皮带轮;1-8、联轴器;2、安装支架组件;2-1、动力输出轴安装孔;3、支撑轮;4、支撑轮安装支架;5、铲刀高度调节丝杠;6、手轮、7、松雪冰梳。Among them: 1. Snow and ice removal operation mechanism components; 1-1, blade; 1-1-1, blade installation hole; 1-2, drum; 1-3, connecting plate; 1-3-1, connecting plate shovel Knife mounting hole; 1-4, blade positioning groove; 1-5, reinforcing rib; 1-6, power output shaft; 1-7, pulley; 1-8, coupling; 2, mounting bracket assembly; 2-1. Mounting hole for power output shaft; 3. Support wheel; 4. Mounting bracket for support wheel; 5. Screw for blade height adjustment; 6. Hand wheel, 7. Pine snow and ice comb.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
如图1-5所示,一种铲刀结合更加牢固的大型除雪冰作业机构,包括安装支架组件2,安装在安装支架组件2上用来滚动铲除冰雪的除雪冰作业机构组件1,固定设置在安装支架组件2两侧部的支撑轮安装支架4,安装在支撑轮安装支架4下端的支撑轮3,固定连接在支撑轮安装支架4侧部用来调节支撑轮3与除雪冰作业机构组件1之间距离的铲刀高度调节丝杠5以及固定安装在安装支架组件2前部且位于两个支撑轮安装支架4之间的松雪冰梳7。其中除雪冰作业机构组件1是核心部件,其他结构为辅助部件。As shown in Figures 1-5, a large-scale snow and ice removal mechanism with a more firm blade combination includes a mounting
进一步的,所述除雪冰作业机构组件1包括两端转动连接在安装支架组件2上的滚筒1-2以及沿滚筒1-2外圆周径向且等角均布的铲刀排,所述铲刀排沿滚筒1-2外圆周轴向等间距设置有若干铲刀1-1;Further, the snow and ice removing
相邻的两个铲刀排的铲刀1-1为交错设置;The blades 1-1 of two adjacent blade rows are staggered;
所述铲刀排的数量为四个以上,间隔一排的铲刀排铲刀1-1数量相等,相邻铲刀排的铲刀数量1-1差值为1。The number of the blade rows is more than four, the number of blades 1-1 in the blade row in one row is equal, and the difference between the number of blades 1-1 in adjacent blade rows is 1.
进一步的,所述滚筒1-2上设置有铲刀定位凹槽1-4和位于铲刀定位凹槽1-4一侧的衔接板1-3;Further, the drum 1-2 is provided with a blade positioning groove 1-4 and a connecting plate 1-3 located on one side of the blade positioning groove 1-4;
所述衔接板1-3上开设有用来固定连接铲刀1-1的衔接板铲刀安装孔1-3-1;所述铲刀1-1上开设有与铲刀安装孔1-3-1相匹配的铲刀安装孔1-1-1;The connecting plate 1-3 is provided with a connecting plate blade installation hole 1-3-1 for fixing and connecting the blade 1-1; the blade 1-1 is provided with a blade installation hole 1-3- 1 Matching blade mounting hole 1-1-1;
所述铲刀1-1底部插入铲刀定位凹槽1-4中,并通过紧固螺栓穿过铲刀安装孔1-3-1和铲刀安装孔1-1-1将铲刀1-1固定安装到衔接板1-3上。The bottom of the blade 1-1 is inserted into the blade positioning groove 1-4, and the blade 1- 1Fix it to the connecting plate 1-3.
进一步的,所述衔接板1-3背部设置有加强肋板1-5,所述加强肋板1-5焊接固定在衔接板1-3背部与滚筒1-2之间。Further, the back of the connecting plate 1-3 is provided with a reinforcing rib 1-5, and the reinforcing rib 1-5 is welded and fixed between the back of the connecting plate 1-3 and the drum 1-2.
进一步的,所述滚筒1-2、衔接板1-3和铲刀定位凹槽1-4为一体加工制备。Further, the drum 1-2, the connecting plate 1-3 and the blade positioning groove 1-4 are prepared in one piece.
进一步的,所述滚筒1-2的数量为两个,两个所述滚筒1-2对称安装在安装支架组件2上;Further, the number of the rollers 1-2 is two, and the two rollers 1-2 are symmetrically mounted on the mounting
每个滚筒1-2的两端分别传动连接动力输出轴1-6,两个所述滚筒1-2相对侧的两个动力输出轴1-6上分别有固定安装有对称分布的两个皮带轮1-7,所述皮带轮1-7通过键连接的方式固定在动力输出轴1-6上;The two ends of each drum 1-2 are respectively connected to the power output shafts 1-6, and two symmetrically distributed pulleys are fixedly installed on the two power output shafts 1-6 on the opposite sides of the two drums 1-2. 1-7, the pulley 1-7 is fixed on the power output shaft 1-6 by means of key connection;
两个所述皮带轮1-7通过皮带接收除雪冰作业机构牵引机车发动机传输的动力,以为两个滚筒1-2的旋转提供驱动力。The two pulleys 1-7 receive the power transmitted by the engine of the traction locomotive of the snow and ice removing operation mechanism through the belt, so as to provide the driving force for the rotation of the two drums 1-2.
进一步的,所述安装支架组件2的两侧部开设有动力输出轴安装孔2-1;Further, both sides of the mounting
两个所述滚筒1-2相反侧的两个动力输出轴1-6分别转动安装在相对应的动力输出轴安装孔2-1中;The two power output shafts 1-6 on the opposite sides of the two rollers 1-2 are respectively rotatably installed in the corresponding power output shaft mounting holes 2-1;
两个所述皮带轮1-7中心通过联轴器1-8固定连接,以使两个滚筒1-2同步旋转。The centers of the two pulleys 1-7 are fixedly connected through a coupling 1-8, so that the two rollers 1-2 rotate synchronously.
进一步的,所述支撑轮3中心固定有转动连接安装支架组件2的中心轴;Further, the center of the
所述铲刀高度调节丝杠5包括固定焊接在支撑轮安装支架4侧部的固定座、开设在固定座上的螺纹孔以及螺纹连接在螺纹孔内的螺纹杆;所述螺纹杆的下端连接中心轴,所述螺纹杆的上端固定设置有手轮6;通过旋转手轮6调节铲刀高度调节丝杠5带动支撑轮3与滚筒1-2相对位置,以使铲刀1-1的铲刃铲入冰雪层。The blade
进一步的,所述铲刀1-1的铲刃向内倾斜角度为α,α小于90度。Further, the inward inclination angle of the cutting edge of the blade 1-1 is α, and α is less than 90 degrees.
进一步的,所述松雪冰梳7的材质为硬质尼龙,其位于滚筒1-2的前侧。Further, the material of the pine
实施例一Example 1
如附图1所示,本实用新型具体涉及到一种铲刀结合更加牢固的大型除雪冰作业机构,它的构成中包括除雪冰作业机构组件1、安装支架组件2、支撑轮安装支架4、铲刀高度调节丝杠5、手轮6、松雪冰梳7等,其主要结构及功能如下所述。As shown in FIG. 1 , the present utility model specifically relates to a large-scale snow and ice removing operation mechanism with a more firmly combined blade. The main structure and function of the blade
如图1、图2和图3所示,铲刀1-1通过螺栓紧固的方式安装在衔接板1-3上,铲刀,铲刀1-1的下端插入铲刀定位凹槽1-4中,铲刀定位凹槽1-4的深度为16毫米,并设置加强肋板1-5用以增强铲刀1-1与衔接板1-3的抗冲击载荷性能。由于滚筒1-2、衔接板1-3与铲刀定位凹槽1-4采用整体铸造制得,因此实现了铲刀1-1在滚筒1-2上的固定安装;由于铲刀定位凹槽1-4、加强肋板1-5的存在,增强了高速旋转的铲刀1-1抵抗来源于路面压实积雪与坚硬冰层的冲击载荷,因此极大提高了铲刀1-1的结合强度,使其不易断裂和脱落,即铲刀1-1与滚筒1-2的结合更加牢固;由于设置了铲刀安装孔1-1-1、衔接板铲刀安装孔1-3-1,可以采用螺栓紧固的方式实现铲刀1-1与滚筒1-2的固定安装,因此对于破损铲刀1-1的更换更加简便。As shown in Figure 1, Figure 2 and Figure 3, the blade 1-1 is installed on the connecting plate 1-3 by means of bolts, and the lower end of the blade and blade 1-1 is inserted into the blade positioning groove 1- In 4, the depth of the blade positioning groove 1-4 is 16 mm, and a reinforcing rib 1-5 is provided to enhance the impact load resistance of the blade 1-1 and the connecting plate 1-3. Since the drum 1-2, the connecting plate 1-3 and the blade positioning groove 1-4 are made by integral casting, the fixed installation of the blade 1-1 on the drum 1-2 is realized; 1-4. The existence of the reinforcing rib 1-5 enhances the high-speed rotating blade 1-1 to resist the impact load from the compacted snow and hard ice on the road, thus greatly improving the blade 1-1. The bonding strength makes it difficult to break and fall off, that is, the combination of the blade 1-1 and the drum 1-2 is more firm; due to the installation of the blade installation hole 1-1-1 and the connection plate blade installation hole 1-3-1 , the fixed installation of the blade 1-1 and the drum 1-2 can be realized by means of bolt tightening, so the replacement of the damaged blade 1-1 is simpler.
如图2、图3所示,在滚筒1-2上设置6排铲刀1-2,每排铲刀1-2的个数为6-7个;在轴向上,每排铲刀1-1在滚筒1-2上呈等间距排列;在径向上,相邻两排的铲刀1-1为交叉设置。如图4所示,铲刀1-1的材质为耐磨、抗冲击等性能优异的高锰钢,其总体长度为65毫米,宽度与厚度分别为90毫米、12毫米,铲刀安装孔1-1-1的孔径为12毫米,铲刀1-1的铲刃长度为15毫米,铲刃倾斜角度α设置为75°。As shown in Figures 2 and 3, six rows of blades 1-2 are arranged on the drum 1-2, and the number of blades 1-2 in each row is 6-7; in the axial direction, each row of blades 1-2 -1 are arranged at equal intervals on the drum 1-2; in the radial direction, the blades 1-1 of two adjacent rows are arranged in a cross. As shown in Figure 4, the blade 1-1 is made of high manganese steel with excellent wear resistance and impact resistance. Its overall length is 65 mm, its width and thickness are 90 mm and 12 mm, respectively. The
如图1、图2和图3所示,滚筒1-2在除雪冰作业过程中需要较高的转速、较大的扭矩,还需要承受较大的冲击载荷,因此材质设置为45号钢,同时进行正火、回火的热处理工艺以提高其强度。根据我国机动车道的宽度3米,设置每个滚筒1-2的长度为1.5米,滚筒1-2的直径为440毫米;用于安装两个滚筒1-2的安装支架组件2的长度为3.2米。根据道路上压实积雪、坚实冰层的强度情况,设置两种滚筒1-2的转速,即高速档600 r/min,低速挡360r/min。两个支撑轮3的轮径为120毫米,通过支撑轮安装支架4固定,采用焊接的方式安装到安装架组件2的两端,用以辅助支撑除雪冰作业机构1,以维持除雪冰作业机构1向前行进的稳定性。为适应道路上不同厚度压实积雪、坚实冰层的高效清除,设置铲刀高度调节丝杠5,并在铲刀高度调节丝杠5的上端设置手轮6,用以调整铲刀1-1的铲刃与道路路面的高度,其原理为铲刀高度调节丝杠5调节支撑轮3与地面的高度,支撑轮3支撑的安装支架组件2与道路路面之间距离发生变化,由于滚筒1-2与安装支架组件2相对位置固定,铲刀1-1在滚筒1-2的位置也固定,从而使铲刀1-1与道路路面之间的距离发生变化;铲刀高度调节丝杠5的行程为120毫米,即铲刀1-1铲刃与道路路面的高度调整范围最大可达到120毫米。As shown in Figure 1, Figure 2 and Figure 3, the rollers 1-2 need high speed, high torque, and large impact load during the snow and ice removal operation, so the material is set to 45# steel. At the same time, the heat treatment process of normalizing and tempering is carried out to improve its strength. According to the width of my country's motor vehicle lane of 3 meters, the length of each roller 1-2 is set to 1.5 meters, and the diameter of the rollers 1-2 is 440 mm; the length of the mounting
如附图1、图5所示,安装支架组件2的作用是为除雪冰作业机构组件1提供安装载体,以确保除雪冰作业机构组件1高速运转时的稳定性。安装支架组件2的长度为3.2米,采用角铁焊接而成的钢制桁架结构,装支架组件2中矩形结构设置成三角结构,以提高安装支架组件2的稳定性。安装支架组件2设置4个动力输出轴安装孔2-1,动力输出轴安装孔2-1的孔径为60毫米,用于固定动力输出轴1-6,实行滚筒1-2高速旋转所需要动力的传递。松雪冰梳7通过螺栓固定到安装架组件2的前上端,长度为3.0米,材质为硬质尼龙,其功能是对路面上的压实积雪、坚实冰层进行疏松,以提高铲刀1-2的除雪冰效率。As shown in FIGS. 1 and 5 , the function of the mounting
本实用新型的一种铲刀结合更加牢固的大型除雪冰作业机构的工作过程:道路雪冰清除作业前,测量获知冰层的厚度为5厘米,通过旋转手轮6调节铲刀高度调节丝杠5,使铲刀1-1的铲刃向下行进5厘米,即距路面的距离借接近与0厘米,距压实积雪、坚实冰层的距离为5厘米。因压实积雪、坚实冰层的厚大相对较大,旋转低速挡陈雪冰,即滚筒1-2的转速为360 r/min。设置大型除雪冰作业机构牵引机车的行进速度为5-10 km/h,在高速旋转的铲刀1-1的切削作用下,道路上的压实积雪、坚实冰层被破碎并脱离路面,被清扫装置清除。道路压实积雪、坚实冰层清除作业完成后,关闭滚筒1-2的动力,使滚筒1-2停止高速旋转,然后清理除雪冰作业机构组件1,以便下次道路冰压实积雪、坚实冰层清除作业所需。The working process of a shovel of the utility model combined with a more solid large-scale snow and ice removal operation mechanism: before the road snow and ice removal operation, the thickness of the ice layer is measured to be 5 cm, and the height of the shovel is adjusted by rotating the handwheel 6 to adjust the lead screw 5. Make the cutting edge of blade 1-1 move down 5 cm, that is, the distance from the road surface is close to 0 cm, and the distance from the compacted snow and solid ice layer is 5 cm. Due to the relatively large thickness of the compacted snow and the solid ice layer, rotate at a low speed to block Chen Xuebing, that is, the rotation speed of the drum 1-2 is 360 r/min. The large-scale snow and ice removal mechanism is set up to pull the locomotive at a travel speed of 5-10 km/h. Under the cutting action of the high-speed rotating blade 1-1, the compacted snow and solid ice layers on the road are broken and separated from the road surface. Removed by cleaning device. After the road compaction snow and solid ice removal operations are completed, turn off the power of the drum 1-2 to stop the high-speed rotation of the drum 1-2, and then clean up the snow and ice removal
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110241772A (en) * | 2019-07-05 | 2019-09-17 | 河北科技大学 | A kind of perching knife combines stronger large size to remove snow ice Working mechanism |
| CN115075083A (en) * | 2022-07-21 | 2022-09-20 | 中国极地研究中心(中国极地研究所) | A powder snow construction technology and device for polar ice and snow aircraft runway pavement |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110241772A (en) * | 2019-07-05 | 2019-09-17 | 河北科技大学 | A kind of perching knife combines stronger large size to remove snow ice Working mechanism |
| CN110241772B (en) * | 2019-07-05 | 2024-07-19 | 河北科技大学 | A large snow and ice removal operation mechanism with a shovel blade that is more firmly combined |
| CN115075083A (en) * | 2022-07-21 | 2022-09-20 | 中国极地研究中心(中国极地研究所) | A powder snow construction technology and device for polar ice and snow aircraft runway pavement |
| CN115075083B (en) * | 2022-07-21 | 2024-06-04 | 中国极地研究中心(中国极地研究所) | A powder snow construction process and device for polar ice and snow aircraft runway pavement |
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