CN210701240U - Linear integrated testing machine - Google Patents
Linear integrated testing machine Download PDFInfo
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- CN210701240U CN210701240U CN201921420442.6U CN201921420442U CN210701240U CN 210701240 U CN210701240 U CN 210701240U CN 201921420442 U CN201921420442 U CN 201921420442U CN 210701240 U CN210701240 U CN 210701240U
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Abstract
The utility model relates to an integrative test machine of orthoscopic for test the transformer for electrical apparatus, include: the conveying device is uniformly arranged on the plurality of transformers to be detected and is used for conveying the transformers to be detected to a subsequent testing station; the grabbing device is used for grabbing materials, sequentially transferring the transformers to be detected and finally finishing discharging; the device comprises a plurality of detection devices which are continuously arranged and used for carrying out electrode characteristic test, voltage withstanding characteristic test and coil interlayer test on the transformer to be detected; the material pushing channels are respectively arranged at the rear end of each detection device, and the transformer which is tested to be unqualified is placed in the material pushing channels; and the discharging channel is arranged at the tail end of the system, and the detected transformer is grabbed and conveyed to the discharging channel by the grabbing device. The utility model provides an automatic test problem of transformer for electrical apparatus, improved the product yields, still effectual reduction the human cost.
Description
Technical Field
The utility model relates to an electrical components test equipment technical field especially relates to an integrative test machine of orthoscopic that realizes automatic detection.
Background
The intelligent and automatic production becomes the mainstream of the current factory development, which is beneficial to reducing the labor cost and simultaneously can more reliably improve the product yield.
At present, in the field of production of electronic elements for electric appliances, the electronic elements are mostly assembled and tested manually, but the testing process is not one, and the testing process comprises electrode characteristics, interlayer testing (whether coil layers are damaged or not), pressure resistance and stress testing and the like. This undoubtedly brings the difficulty for the test process, can't once only accomplish above-mentioned test, needs to divide a plurality of stations to detect, and the human cost that needs to invest is just more.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an integrative test machine of orthoscopic has solved the automatic test problem of transformer for the electrical apparatus, has improved the product yields, still effectual reduction the human cost.
In order to achieve the above purpose, the utility model adopts the technical scheme that:
the utility model provides an integrative test machine of orthoscopic for test the transformer for electrical apparatus, include:
the conveying device is uniformly arranged on the plurality of transformers to be detected and is used for conveying the transformers to be detected to a subsequent testing station;
the grabbing device is used for grabbing materials, sequentially transferring the transformers to be detected and finally finishing discharging;
the device comprises a plurality of detection devices which are continuously arranged and used for carrying out electrode characteristic test, voltage withstanding characteristic test and coil interlayer test on the transformer to be detected;
the material pushing channels are respectively arranged at the rear end of each detection device, and the transformer which is tested to be unqualified is placed in the material pushing channels;
and the discharging channel is arranged at the tail end of the system, and the detected transformer is grabbed and conveyed to the discharging channel by the grabbing device.
For the above technical solution, the applicant has further optimization measures.
Further, conveyor includes rotating electrical machines, steel band and infrared sensor, rotating electrical machines drives the steel band reciprocating rotation, infrared sensor is provided with the discharge end of steel band is provided with the baffle that keeps off the material and use, infrared sensor is close the baffle setting is used for detecting the condition in place of waiting to examine the transformer of steel band discharge end.
And furthermore, a limiting device is arranged on the steel strip and comprises a limiting clamping jaw and a liftable stop lever which are sequentially arranged along the advancing direction of the steel strip, and the distance between the limiting clamping jaw and the liftable stop lever is greater than the length of one transformer but less than the lengths of two transformers.
Further, including first infrared sensor, second infrared sensor and third infrared sensor in the device's the conveyor, first infrared sensor corresponds to the vertical face setting in liftable pin place for detect the position of the transformer of advancing in succession, second infrared sensor with third infrared sensor sets gradually the front end of baffle, just second infrared sensor with the length of the interval more than or equal to a transformer of third infrared sensor's the detection head, third infrared sensor is used for detecting the condition that targets in place of transformer in baffle department, second infrared sensor sets up in the front end of third infrared sensor, is used for error identification, prevents that two transformers from reacing baffle department simultaneously.
Furthermore, the grabbing device comprises a horizontally arranged fixed base plate, a plurality of grabbing clamping jaws are fixed below the fixed base plate, the plurality of detection devices are evenly arranged at intervals, and the intervals between the grabbing clamping jaws are equal to the intervals between the adjacent detection devices.
Furthermore, the plurality of detection devices comprise an electrode characteristic testing device, a first-stage withstand voltage testing device, a second-stage withstand voltage testing device and an interlayer testing device which are sequentially arranged.
Furthermore, one-level withstand voltage testing arrangement includes positioning jig and application of force cylinder, waits to examine the transformer and places on the positioning jig, the telescopic link of application of force cylinder is directional wait to examine the iron core position of transformer.
Furthermore, each pushing channel has the same structure and comprises a box-shaped cavity with an opening at the top and an opening at the outer side plate, a pushing cylinder is arranged at the inner side plate of the box-shaped cavity, a telescopic shaft of the pushing cylinder is arranged along the length direction of the left side plate and the right side plate of the box-shaped cavity, and a pushing plate for pushing is fixed on the telescopic shaft.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the utility model discloses an integrative test machine of orthoscopic can automize and accomplish the automatic detection to the transformer that electrical household appliances used, effectively improves machining efficiency, practices thrift human cost's input simultaneously.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a schematic view of an overall structure of a linear integrated testing machine according to an embodiment of the present invention.
Wherein the reference numerals are as follows:
1. the device comprises a conveying device, 11, a steel belt, 12, a limiting clamping jaw, 13, a lifting stop lever, 14, a baffle, 15, a first infrared sensor, 16, a second infrared sensor, 17 and a third infrared sensor;
2. the device comprises a gripping device 21, a fixed base plate 22 and a gripping clamping jaw;
3. a detection device;
4. a material pushing channel;
5. a discharge channel;
6. a transformer.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
The embodiment describes a linear integrated testing machine for testing an electrical transformer, as shown in fig. 1, including:
the device comprises a conveying device 1, a plurality of transformers 6 to be detected are uniformly arranged on the conveying device 1 and used for conveying the transformers 6 to be detected to a subsequent testing station;
the gripping device 2 is used for gripping materials, sequentially transferring the transformers 6 to be detected and finally finishing discharging;
the detection devices 3 are continuously arranged and used for carrying out electrode characteristic test, voltage withstanding characteristic test and coil interlayer test on the transformer 6 to be detected;
the plurality of material pushing channels 4 are respectively arranged at the rear end of each detection device 3, and the transformer 6 which is unqualified in test is placed in the material pushing channels 4;
and the discharge channel 5 is arranged at the tail end of the system, and the detected transformer 6 is grabbed by the grabbing device 2 and sent to the discharge channel 5.
Specifically speaking, conveyor 1 includes rotating electrical machines (not shown in the figure), steel band 11 and infrared sensor, rotating electrical machines drives steel band 11 reciprocating rotation, infrared sensor is provided with the discharge end of steel band 11 is provided with baffle 14 that the material was kept off and was used, infrared sensor is close baffle 14 sets up for the condition in place of waiting to examine transformer 6 of detecting the steel band 11 discharge end.
In this embodiment, the steel strip 11 is of a sinking design, that is, a groove is formed on the base of the conveying device 1, the steel strip 11 is arranged in the groove, and the width of the groove is substantially equal to the width of the transformer 6, so that the transformer 6 can travel in the groove orderly without deviation.
The steel strip 11 is provided with a limiting device, the limiting device comprises a limiting clamping jaw 12 and a lifting stop lever 13, the limiting clamping jaw 12 and the lifting stop lever 13 are sequentially arranged in the advancing direction of the steel strip 11, and the distance between the limiting clamping jaw 12 and the lifting stop lever 13 is larger than the length of one transformer 6 but smaller than the length of two transformers 6. When the transformer 6 moves to the position of the lifting stop lever 13 along with the steel strip 11, the last transformer 6 is stopped by the lifting stop lever 13, the penultimate transformer 6 is clamped by the limiting clamping jaw 12, the lifting stop lever 13 rises after the transformer 6 at the position of the baffle 14 at the steel plate discharging end is grabbed away, at the moment, only the last transformer 6 is conveyed to the position of the baffle 14 along with the steel strip 11, then the lifting stop lever 13 moves downwards to the position, the limiting clamping jaw 12 releases the clamped transformer 6, and then the transformer 6 is stopped by the lifting stop lever 13. Thus, the periodic feeding is completed, and the disassembling error can not occur.
In order to control the above-mentioned feeding process, at least three groups of infrared sensors, including a first infrared sensor 15, a second infrared sensor 16 and a third infrared sensor 17, the first infrared sensor 15 is arranged corresponding to the vertical surface of the liftable blocking rod 13, for detecting the position of the continuously traveling transformer 6, the second infrared sensor 16 and the third infrared sensor 17 are sequentially disposed at the front end of the barrier 14, and the distance between the second infrared sensor 16 and the detection head of the third infrared sensor 17 is more than or equal to the length of one transformer 6, the third infrared sensor 17 is used to detect the in-position of the transformer 6 at the baffle 14, the second infrared sensor 16 is disposed at the front end of the third infrared sensor 17 for error identification, and two transformers 6 are prevented from reaching the baffle 14 at the same time.
Grabbing device 2 includes the fixed baseplate 21 of level setting fixed baseplate 21 below is fixed with a plurality of and grabs material clamping jaw 22, the even setting in a plurality of detection device 3 interval, the interval between a plurality of grabbing material clamping jaw 22 equals the interval between adjacent detection device 3.
The plurality of detection devices 3 include an electrode characteristic test device, a primary withstand voltage test device, a secondary withstand voltage test device, and an interlayer test device, which are sequentially arranged. Wherein, withstand voltage testing arrangement of one-level includes positioning jig and application of force cylinder, waits to examine transformer 6 and places positioning jig is last, the telescopic link of application of force cylinder is directional wait to examine the iron core position of transformer 6.
Furthermore, each pushing channel 4 has the same structure and comprises a box-shaped cavity with an opening at the top and an opening at the outer side plate, a pushing cylinder is arranged at the inner side plate of the box-shaped cavity, a telescopic shaft of the pushing cylinder is arranged along the length direction of the left side plate and the right side plate of the box-shaped cavity, and a pushing plate for pushing is fixed on the telescopic shaft.
To sum up, the utility model discloses an integrative test machine of orthoscopic can automize and accomplish the automated inspection to the transformer 6 that electrical home appliances used, effectively improves machining efficiency, practices thrift human cost's input simultaneously.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (8)
1. The utility model provides an integrative test machine of orthoscopic for test transformer for electrical apparatus, its characterized in that includes:
the conveying device is uniformly arranged on the plurality of transformers to be detected and is used for conveying the transformers to be detected to a subsequent testing station;
the grabbing device is used for grabbing materials, sequentially transferring the transformers to be detected and finally finishing discharging;
the device comprises a plurality of detection devices which are continuously arranged and used for carrying out electrode characteristic test, voltage withstanding characteristic test and coil interlayer test on the transformer to be detected;
the material pushing channels are respectively arranged at the rear end of each detection device, and the transformer which is tested to be unqualified is placed in the material pushing channels;
and the discharging channel is arranged at the tail end of the system, and the detected transformer is grabbed and conveyed to the discharging channel by the grabbing device.
2. The linear integrated testing machine as claimed in claim 1, wherein the conveying device comprises a rotating motor, a steel belt and an infrared sensor, the rotating motor drives the steel belt to rotate in a reciprocating manner, the infrared sensor is provided with a discharge end of the steel belt, a baffle plate for blocking materials is arranged at the discharge end of the steel belt, and the infrared sensor is arranged close to the baffle plate and used for detecting the in-place condition of a transformer to be tested at the discharge end of the steel belt.
3. The linear integrated testing machine as claimed in claim 2, wherein a position-limiting device is disposed on the steel strip, the position-limiting device comprises a position-limiting clamping jaw and a lifting bar sequentially disposed along the traveling direction of the steel strip, and the distance between the position-limiting clamping jaw and the lifting bar is greater than the length of one transformer but less than the length of two transformers.
4. The linear integrated testing machine as claimed in claim 3, wherein the conveying device of the device comprises a first infrared sensor, a second infrared sensor and a third infrared sensor, the first infrared sensor is arranged corresponding to the vertical surface of the liftable stop lever and used for detecting the position of the continuously advancing transformer, the second infrared sensor and the third infrared sensor are sequentially arranged at the front end of the baffle, the distance between the second infrared sensor and the detection head of the third infrared sensor is greater than or equal to the length of one transformer, the third infrared sensor is used for detecting the in-place condition of the transformer at the baffle, and the second infrared sensor is arranged at the front end of the third infrared sensor and used for error identification and preventing two transformers from reaching the baffle simultaneously.
5. The linear integrated testing machine as claimed in claim 1, wherein the gripping device comprises a horizontally disposed fixed base plate, a plurality of gripping jaws are fixed below the fixed base plate, the plurality of testing devices are uniformly spaced, and the spacing between the gripping jaws is equal to the spacing between adjacent testing devices.
6. The linear integrated testing machine according to claim 1 or 5, wherein the plurality of detection devices include an electrode characteristic testing device, a primary withstand voltage testing device, a secondary withstand voltage testing device, and an interlayer testing device, which are arranged in this order.
7. The linear integrated testing machine as claimed in claim 6, wherein the primary voltage withstanding testing device comprises a positioning fixture and a force application cylinder, the transformer to be tested is placed on the positioning fixture, and a telescopic rod of the force application cylinder points to the position of the iron core of the transformer to be tested.
8. The in-line testing machine of claim 1, wherein each of the pushing channels has the same structure and comprises a box-shaped cavity with an opening at the top and an opening at the outer side plate, a pushing cylinder is disposed at the inner side plate of the box-shaped cavity, a telescopic shaft of the pushing cylinder is disposed along the length direction of the left and right side plates of the box-shaped cavity, and a pushing plate for pushing is fixed on the telescopic shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921420442.6U CN210701240U (en) | 2019-08-29 | 2019-08-29 | Linear integrated testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921420442.6U CN210701240U (en) | 2019-08-29 | 2019-08-29 | Linear integrated testing machine |
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| Publication Number | Publication Date |
|---|---|
| CN210701240U true CN210701240U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921420442.6U Active CN210701240U (en) | 2019-08-29 | 2019-08-29 | Linear integrated testing machine |
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| CN (1) | CN210701240U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404819A (en) * | 2019-08-29 | 2019-11-05 | 苏州扬麒电子工业有限公司 | Linear one test machine |
-
2019
- 2019-08-29 CN CN201921420442.6U patent/CN210701240U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404819A (en) * | 2019-08-29 | 2019-11-05 | 苏州扬麒电子工业有限公司 | Linear one test machine |
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