CN115360876A - Full-automatic paper inserting machine for motor iron core - Google Patents
Full-automatic paper inserting machine for motor iron core Download PDFInfo
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- CN115360876A CN115360876A CN202211071012.4A CN202211071012A CN115360876A CN 115360876 A CN115360876 A CN 115360876A CN 202211071012 A CN202211071012 A CN 202211071012A CN 115360876 A CN115360876 A CN 115360876A
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- paper inserting
- stator core
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- stator
- station
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a full-automatic paper inserting machine for a motor iron core, and belongs to the technical field of machinery. It has solved the existing problem. This full-automatic paper inserting machine of motor core, including control system, a workbench, paper inserting mechanism, material placement mechanism and transport mechanism, paper inserting mechanism and transport mechanism all are located the workstation, transport mechanism comprises mobile unit and manipulator unit, but material placement mechanism is by the rotary disk of circumference rotation, be located the rotary disk and supply the location axle that a plurality of stator core location prevented, the automatic unloader that goes up and down and be located the rotary disk bottom and be used for driving the drive unit of rotary disk circumference rotation of supplying corresponding stator core oscilaltion constitute, be provided with the station of placing that a plurality of supplied stator core to install on the rotary disk, and a plurality of location axle is located corresponding station of placing respectively. The invention has the advantages of high automation degree, high efficiency and low labor cost.
Description
Technical Field
The invention belongs to the technical field of machinery, relates to a paper inserting machine, and particularly relates to a full-automatic paper inserting machine for a motor iron core.
Background
The paper inserting machine is mechanical equipment for inserting insulating paper with a certain length into a stator core wire slot, a plurality of wire slots for winding copper wires are uniformly arranged on the inner wall of an iron core along the circumferential direction, and because the copper wires and the iron core are conductors, an insulator is laid in the iron core wire slot to be isolated from the copper wires to prevent conduction, and then the copper wires are wound on the intervals of adjacent wire slots according to a certain rule.
In current motor core paper inserting machine, motor core's pay-off all is installed one by one through the manual work, has processed a work piece promptly and then takes out through artifical mode and put next one, has the degree of mechanization low, and the shortcoming that workman working strength is high or through once only placing a plurality of iron cores and carry the full-automatic paper inserting machine of iron core inside groove of carrying out the paper inserting one by one, has factor of safety not high, and the material is placed and is not considered artifical material loading height, wastes time and energy, the shortcoming of inefficiency.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a full-automatic paper inserting machine for motor iron cores, which realizes feeding and discharging detection through system program alarm and has a plurality of discharging stations, so that the problems are solved.
The purpose of the invention can be realized by the following technical scheme: a full-automatic paper inserting machine for motor iron cores comprises a control system, a workbench, a paper inserting mechanism, a material placing mechanism and a conveying mechanism, wherein the paper inserting mechanism and the conveying mechanism are arranged on the workbench, and the conveying mechanism is composed of a moving unit which can move transversely and is used for moving a stator iron core into the paper inserting mechanism, and a manipulator unit which can move longitudinally and is used for grabbing and clamping the stator iron core;
automatic unloader on by the stand, be located the stand and drive corresponding lifter plate of placing the station internal stator core oscilaltion and be used for driving the cylinder unit that lifter plate oscilaltion removed and constitute, just the stand on be provided with respectively and detect whether the corresponding station internal iron core stator of placing reachs the infrared inductor of corresponding height and be used for detecting the corresponding infrared ray sensor who prevents whether have stator core in the station, infrared inductor be located the corresponding station of placing respectively and be used for detecting the epaxial stator core of location, infrared ray sensor be located the stand top and be used for detecting stator core and whether arrive and treat the clamping height.
In the above full-automatic paper inserting machine for the motor iron core, the lifting plate is of a U-shaped structure and is used for being placed on the station and used for the stator iron core to move upwards, the upright post is provided with a chute for the lifting plate to move upwards and downwards, and the lifting plate is controlled by the cooperation of the control system, the infrared inductor and the cylinder unit to realize automatic upwards and downwards lifting.
In the above full-automatic paper inserting machine for motor iron cores, the moving unit is composed of a conveying plate capable of moving transversely, a linear guide rail located at the bottom of the conveying plate and used for the conveying plate to move transversely, and a cylinder unit used for driving the conveying plate to move transversely.
In foretell full-automatic paper inserting machine of motor core, manipulator unit by longitudinal movement's removal slip table, be located the synchronizing part on the removal slip table and two be located the synchronizing part both ends respectively and be used for stator core to snatch tight manipulator and constitute, two the manipulator can realize synchronous motion through synchronizing part and removal slip table structure.
In the above full-automatic paper inserting machine for the motor iron core, the driving unit is driven by the servo motor and the indexer in a matching manner to realize circumferential rotation of the rotating disc by a fixed angle.
Compared with the prior art, the full-automatic paper inserting machine for the motor iron core has the advantages that:
1. the full-automatic paper inserting machine for the motor iron core realizes detection of feeding and discharging through the control system, the infrared inductor and the infrared sensor, and is provided with a plurality of placing stations to realize multi-station discharging, so that the labor cost is effectively reduced, and the feeding and discharging speed is increased;
2. this full-automatic paper inserting machine of motor core is provided with transport mechanism, automatic unloader, mobile unit and paper inserting mechanism of going up, and a series of actions such as unloading are fully automatic from getting ready to effectual realization, can make its 1 individual realize many equipment management, very big saving the hand labor cost.
Drawings
Fig. 1 is a schematic perspective view of the full-automatic paper inserting machine for motor iron cores.
Fig. 2 is a schematic three-dimensional structure diagram of the conveying mechanism and the material placing mechanism of the full-automatic paper inserting machine for the motor iron core.
In the figure, 1, a workbench; 2. a paper insertion mechanism; 3. a material placement mechanism; 4. a transport mechanism; 5. rotating the disc; 6. positioning the shaft; 7. an automatic loading and unloading device; 8. a drive unit; 9. a column; 10. a lifting plate; 11. a cylinder unit; 12. a conveying plate; 13. a linear guide rail; 14. moving the sliding table; 15. a synchronizing member; 16. a manipulator; 17. and (6) placing a station.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 2, the full-automatic paper inserting machine for the motor iron core comprises a control system, a workbench 1, a paper inserting mechanism 2, a material placing mechanism 3 and a conveying mechanism 4, wherein the paper inserting mechanism 2 and the conveying mechanism 4 are both positioned on the workbench 1, the conveying mechanism 4 consists of a moving unit which can move transversely and is used for moving the stator iron core into the paper inserting mechanism 2 and a manipulator 16 unit which can move longitudinally and is used for grabbing and clamping the stator iron core, the material placing mechanism 3 consists of a rotating disk 5 which can rotate circumferentially, positioning shafts 6 which are positioned on the rotating disk 5 and are used for positioning and preventing the plurality of stator iron cores, an automatic feeding and discharging device 7 which is used for lifting the corresponding stator iron cores up and down and a driving unit 8 which is positioned at the bottom of the rotating disk 5 and is used for driving the rotating disk 5 to rotate circumferentially, a plurality of placing stations 17 for installing the stator iron cores are arranged on the rotating disk 5, the plurality of positioning shafts 6 are respectively positioned in the corresponding placing stations 17, the plurality of placing stations 17 are circumferentially distributed at intervals along the outer edge of the rotating disk 5 and are integrally formed with the rotating disk 5, and the positioning shafts 6 and the placing stations 17;
the automatic feeding and discharging device 7 comprises a stand column 9, a lifting plate 10 and a cylinder unit 11, wherein the lifting plate 10 is positioned on the stand column 9 and drives a stator iron core in a corresponding placing station 17 to ascend and descend up and down, the cylinder unit 11 is used for driving the lifting plate 10 to ascend and down to move up and down, an infrared sensor for detecting whether the iron core stator in the corresponding placing station 17 reaches the corresponding height and an infrared sensor for detecting whether the stator iron core is in the corresponding preventing station are respectively arranged on the stand column 9, the infrared sensor is positioned in the corresponding placing station 17 and used for detecting the stator iron core on a positioning shaft 6, the infrared sensor is positioned above the stand column 9 and used for detecting whether the stator iron core reaches the to-be-clamped height, and whether unprocessed stator iron cores are detected in the placing station 17 or not is achieved through a control system, and the infrared sensor.
Principle of operation
The stator cores are arranged on a positioning shaft 6 of the rotating disk 5 in a penetrating mode, a plurality of stator cores are placed in each placing station 17, the stator cores in the corresponding placing stations 17 are lifted to the designated height to be clamped through an automatic loading and unloading device 7, the stator cores are clamped and moved to a conveying plate 12 through a mechanical arm 16, after the mechanical arm 16 is clamped and moved, an infrared inductor is used for sensing that no stator core structure exists in the height to be clamped, the automatic loading and unloading device 7 works, the next stator core rises to the height to be clamped, the stator cores on the conveying plate 12 can be moved to a paper inserting mechanism 2 through a moving unit structure to carry out a paper inserting process, after the paper inserting process is completed, the conveying plate 12 is reset, the mechanical arm 16 at the other end of a synchronizer 15 carries out clamping and moving, the unloading process is completed, and when the unloading process is completed, the mechanical arm 16 at one end of the synchronizer 15 synchronously carries out clamping and loading of the stator cores, and synchronous quick loading and unloading process are realized.
In further detail, the lifting plate 10 is in a U-shaped structure and is used for being placed on the station 17 and used for the stator core to move upwards, the upright post 9 is provided with a sliding groove for the lifting plate 10 to move upwards and downwards, and the lifting plate 10 is controlled by the control system, the infrared inductor and the cylinder unit 11 in a matched mode to achieve automatic upwards and downwards lifting.
Further saying in detail, can deposit a plurality of stator core for rotary disk 5, a plurality of places station 17 along its 5 outward flange of rotary disk department circumference interval distribution and be the integrated into one piece processing structure setting with rotary disk 5, and location 6 quantity of axle with place that station 17 quantity is corresponding and all penetrate a plurality of stator core on the axle 6 to drive corresponding stator core circumference location rotation angle through rotary disk 5.
More specifically, in order to move the stator core into the sheet insertion mechanism 2 for the sheet insertion process, the moving unit includes a conveying plate 12 that is movable in the lateral direction, a linear guide 13 that is located at the bottom of the conveying plate 12 and allows the conveying plate 12 to move in the lateral direction, and a cylinder unit 11 that drives the conveying plate 12 to move in the lateral direction.
In a further elaboration, the manipulator 16 unit is composed of a movable sliding table 14 capable of moving longitudinally, a synchronizing part 15 located on the movable sliding table 14 and two manipulators 16 located at two ends of the synchronizing part 15 respectively and used for grabbing and clamping the stator core, the two manipulators 16 can realize synchronous motion through the synchronizing part 15 and the movable sliding table 14 structure, synchronous feeding and discharging actions of the stator core after the paper inserting process and the stator core to be processed can be realized through the structure, the automatic feeding and discharging operation is fully automatic, the time for feeding and discharging is shortened, and the processing efficiency is improved.
In order to realize the circumferential fixed rotation of the rotating disk 5 by a certain angle, the driving unit 8 realizes the circumferential fixed rotation of the rotating disk 5 by the matching transmission of the servo motor and the indexer.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the terms of the workbench 1, the paper inserting mechanism 2, the material placing mechanism 3, the conveying mechanism 4, the rotating disk 5, the positioning shaft 6, the automatic loading and unloading device 7, the driving unit 8, the upright post 9, the lifting plate 10, the cylinder unit 11, the conveying plate 12, the linear guide rail 13, the moving sliding table 14, the synchronizing member 15, the manipulator 16, the placing station 17, and the like are used more frequently, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to the spirit of the present invention.
Claims (5)
1. A full-automatic paper inserting machine for a motor iron core comprises a control system, a workbench (1), a paper inserting mechanism (2), a material placing mechanism (3) and a conveying mechanism (4), the paper inserting mechanism (2) and the conveying mechanism (4) are both positioned on the workbench (1), it is characterized in that the conveying mechanism (4) consists of a moving unit which can move transversely and is used for moving the stator core into the paper inserting mechanism (2) and a manipulator (16) unit which can move longitudinally and is used for grabbing and clamping the stator core, the material placing mechanism (3) consists of a rotating disk (5) capable of rotating in the circumferential direction, a positioning shaft (6) which is positioned on the rotating disk (5) and used for positioning and preventing a plurality of stator cores, an automatic loading and unloading device (7) used for lifting the corresponding stator cores up and down, and a driving unit (8) which is positioned at the bottom of the rotating disk (5) and used for driving the rotating disk (5) to rotate in the circumferential direction, the rotary disc (5) is provided with a plurality of placing stations (17) for installing the stator core, the positioning shafts (6) are respectively positioned in the corresponding placing stations (17), the placing stations (17) are circumferentially distributed at intervals along the outer edge of the rotary disc (5) and are arranged in an integrated forming processing structure with the rotary disc (5), the number of the positioning shafts (6) corresponds to the number of the placing stations (17);
automatic unloader (7) by stand (9), be located on stand (9) and drive corresponding lifter plate (10) of placing station (17) internal stator core oscilaltion and be used for driving cylinder unit (11) of lifter plate (10) oscilaltion removal and constitute, just stand (9) on be provided with respectively and detect corresponding station (17) interior iron core stator of placing whether reach the infrared inductor of corresponding height and be used for detecting corresponding infrared ray sensor who prevents whether have stator core in the station, infrared ray sensor be located corresponding station (17) of placing respectively and be used for detecting the stator core on location axle (6), infrared ray sensor be located stand (9) top and be used for detecting stator core and whether reach and treat the clamping height.
2. The full-automatic paper inserting machine for the motor iron cores according to claim 1, wherein the lifting plate (10) is arranged in a U-shaped structure and used for being placed on a station (17) and used for ascending and moving the stator iron cores, a chute for the lifting plate (10) to ascend and descend is formed in the upright post (9), and the lifting plate (10) is controlled by a control system, an infrared inductor and a cylinder unit (11) in a matched mode to ascend and descend automatically.
3. The machine for automatically inserting the paper into the iron core of the motor according to claim 1, wherein the moving unit comprises a conveying plate (12) capable of moving transversely, a linear guide rail (13) which is arranged at the bottom of the conveying plate (12) and is used for transversely moving the conveying plate (12), and a cylinder unit (11) for driving the conveying plate (12) to move transversely.
4. The machine according to claim 1, wherein the manipulator (16) unit comprises a movable sliding table (14) capable of moving longitudinally, a synchronizing member (15) arranged on the movable sliding table (14), and two manipulators (16) respectively arranged at two ends of the synchronizing member (15) and used for gripping and clamping the stator core, and the two manipulators (16) can realize synchronous movement through the structure of the synchronizing member (15) and the movable sliding table (14).
5. The machine according to claim 1, wherein the drive unit (8) is driven by a servo motor and an indexer in a manner of being matched to realize circumferential rotation of the rotating disc (5) by a fixed angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211071012.4A CN115360876A (en) | 2022-09-02 | 2022-09-02 | Full-automatic paper inserting machine for motor iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211071012.4A CN115360876A (en) | 2022-09-02 | 2022-09-02 | Full-automatic paper inserting machine for motor iron core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115360876A true CN115360876A (en) | 2022-11-18 |
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ID=84006991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211071012.4A Pending CN115360876A (en) | 2022-09-02 | 2022-09-02 | Full-automatic paper inserting machine for motor iron core |
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| Country | Link |
|---|---|
| CN (1) | CN115360876A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115714514A (en) * | 2022-12-23 | 2023-02-24 | 苏州安胜信自动化科技有限公司 | Motor stator tape sticking equipment |
-
2022
- 2022-09-02 CN CN202211071012.4A patent/CN115360876A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115714514A (en) * | 2022-12-23 | 2023-02-24 | 苏州安胜信自动化科技有限公司 | Motor stator tape sticking equipment |
| CN115714514B (en) * | 2022-12-23 | 2023-11-14 | 苏州安胜信自动化科技有限公司 | Motor stator rubberizing tape equipment |
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