CN210677311U - Integrated automatic welding production line - Google Patents

Integrated automatic welding production line Download PDF

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Publication number
CN210677311U
CN210677311U CN201921598004.9U CN201921598004U CN210677311U CN 210677311 U CN210677311 U CN 210677311U CN 201921598004 U CN201921598004 U CN 201921598004U CN 210677311 U CN210677311 U CN 210677311U
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placing
clamping
welding
production line
group
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许文环
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Sakura Elevator Zhongshan Co ltd
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Sakura Elevator Zhongshan Co ltd
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Abstract

The application discloses integrative automatic welding production line, include first material placer, locate the accurate positioner of first material of the accurate positioner front side of first material, locate the second material placer of the accurate positioner left side front side of first material, locate the material clamping mobile device of the accurate positioner front side of first material, locate the left transport loading attachment of the accurate positioner of first material, locate the welding set of material clamping mobile device rear side, locate the discharge apparatus on welding set right side. This application passes through first accurate positioner of material placer and first material, second material placer, material clamping mobile device, transport loading attachment, welding set and discharge apparatus cooperatees and welds the strengthening rib in elevator sedan-chair top in order to realize full-automatic, not only can reduce operating personnel's intensity of labour then, and still can further improve production efficiency, also can satisfy growing production demand simultaneously.

Description

Integrated automatic welding production line
[ technical field ] A method for producing a semiconductor device
The application relates to the technical field of automatic production equipment, in particular to an integrated automatic welding production line.
[ background of the invention ]
Along with the construction and development of cities, more and more high buildings rise in various places, and nowadays, the elevator becomes an unfamiliar and indispensable living goods, so that the quality of the elevator is close to the normal life of people, so that the reinforcing rib needs to be welded on the top of the elevator car in order to ensure the safety quality of the elevator, but the reinforcing rib welded on the top of the elevator car is still semi-automatic operation, so that the labor intensity of operators is greatly increased, the production efficiency cannot be further improved, the increasing production requirement cannot be met, and therefore, technical personnel in the field need to develop an integrated automatic welding production line urgently.
[ Utility model ] content
The above-mentioned prior art problem that this application will be solved is to provide an integrative automatic welding production line.
In order to solve the technical problem, the method is realized by the following technical scheme:
an organic whole automatic welding production line includes:
the first material placing device is used for placing a first material;
the first material accurate positioning device is arranged on the front side of the first material placing device and used for accurately positioning a first material;
the second material placing device is arranged on the left front side of the first precise material positioning device and used for placing a second material;
the material clamping and moving device is arranged on the front side of the first material precise positioning device, is positioned on the right side of the second material placing device and is used for clamping and moving the first material and the second material;
the conveying and feeding device is arranged on the left side of the first material accurate positioning device, is positioned on the rear side of the second material placing device and is used for taking, placing and conveying the first material and the second material;
the welding device is arranged on the rear side of the material clamping and moving device and is used for welding the first material and the second material clamped on the material clamping and moving device;
and the discharging device is arranged on the right side of the welding device and used for clamping a welding finished product formed by welding a first material and a second material on the material clamping and moving device.
As above-mentioned an organic whole automatic welding production line, first accurate positioner of material includes:
the upper side of the inclined placing table is provided with a front downward slope inclined towards the front downward direction;
the front side blocking and limiting mechanism is arranged on the front side of the front downward slope;
the right side blocking and limiting mechanism is arranged on the right side of the front downward slope and is used for being matched with the front side blocking and limiting mechanism to block and limit a first material;
and the left pushing driving mechanism is arranged on the left side of the front downward slope and used for pushing the first material to move rightwards.
According to the integrated automatic welding production line, the first material precise positioning device further comprises an accelerating moving mechanism which is arranged on the front downward slope and used for accelerating the movement of the first material.
According to the integrated automatic welding production line, the acceleration moving mechanism is composed of a plurality of universal ball groups arranged at intervals.
According to the integrated automatic welding production line, the upper side surface of the front lower slope is a smooth surface.
As above-mentioned integrative automatic welding production line, material clamping mobile device includes:
a frame disposed at a front side of the welding device in a lateral direction of the welding device;
the clamping workbench is arranged on the upper side of the rack and used for clamping and fixing a first material and a second material;
and the connecting and driving mechanism is arranged between the rack and the clamping workbench and is used for connecting and driving the clamping workbench to move left and right along the transverse direction of the rack.
As above-mentioned integrative automatic welding production line, the clamping workstation includes:
the connecting and placing plate is used for placing a first material, and is provided with a backward through abdicating notch which is vertically penetrated and backwards arranged for abdicating a welding head on the welding device;
the upper left limiting block group is arranged on the upper left side of the connecting and placing plate;
the upper right limiting block group is arranged on the upper right side of the connecting and placing plate and is used for being matched with the upper left limiting block group to limit a first material;
the left clamping group is arranged on the left side of the connecting and placing plate;
and the right clamping group is arranged on the right side of the connecting and placing plate and is used for being matched with the left clamping group to clamp the first material and the second material.
As above, an organic whole automatic welding production line, upper left limit block group with upper right limit block group bilateral symmetry sets up, upper left limit block group includes:
the upper left rear limiting block is arranged on the upper left rear side of the connecting and placing plate;
the upper left front limiting block is arranged on the upper left front side of the connecting and placing plate;
the left upper middle limiting block is arranged between the left upper rear limiting block and the left upper front limiting block;
the left side press from both sides tight group with right side presss from both sides tight group bilateral symmetry and sets up, just the left side presss from both sides tight group and includes:
the left lifting driving piece is arranged on the left side of the connecting and placing plate;
and the left clamping module is arranged on the power output end of the left lifting driving piece and is driven by the left lifting driving piece to move up and down.
According to the integrated automatic welding production line, the left clamping group further comprises a left rotating driving part which is arranged between the left lifting driving part and the left clamping module and is used for driving the left clamping module to rotate.
The integrated automatic welding production line further comprises a welding finished product placing device which is arranged on the right side of the discharging device and used for limiting and placing a welding finished product formed by welding a first material and a second material;
the first material placing device, the second material placing device and the welding finished product placing device respectively comprise a placing bottom plate and limiting upright columns arranged on the periphery of the placing bottom plate and used for limiting;
the conveying and feeding device and the discharging device are both picking and placing mechanical arms.
Compared with the prior art, the application has the following advantages:
1. the integrated automatic welding production line comprises a first material placing device, a first material accurate positioning device, a second material accurate positioning device, a material clamping moving device, a conveying feeding device, a material discharging device, a material clamping moving device and a welding device, wherein the conveying feeding device firstly grabs an elevator car roof from the first material placing device and moves the elevator car roof to the first material accurate positioning device, then the elevator car roof is grabbed by the conveying feeding device and moves the material clamping moving device to the material clamping moving device, then the conveying feeding device grabs reinforcing ribs from the second material placing device and moves the reinforcing ribs to the elevator car roof on the material clamping moving device, then the material clamping moving device clamps the elevator car roof and the reinforcing ribs, so that the welding device can weld the reinforcing ribs on the elevator car roof by moving the elevator car roof and the reinforcing ribs to form a welding finished product, and finally the welding finished product can be discharged from the material clamping moving device by the discharging device and placed to a designated place, and then realize welding the strengthening rib on the elevator cab automatically, so not only greatly reduced operation personnel's intensity of labour, but also can further improve production efficiency, also can satisfy growing production demand simultaneously.
2. An integrative automatic welding production line of this application passes through the slope is placed and is set up on the platform preceding downhill slope can make things convenient for then to follow in first material the automatic gliding of preceding downhill slope incline direction removes, and moves to quilt when first material gliding the front side blocks stop gear and blocks when spacing, then the accessible left side promotes actuating mechanism and promotes first material right to make first material quilt the right side blocks stop gear and blocks spacingly to accomplish the accurate positioning work to first material, and then not only furthest make things convenient for in the transport loading attachment with first material transport place in on the material clamping mobile device, and still be favorable to advancing one and improve welding efficiency.
3. This application an organic whole automatic welding production line is through each form the point contact between universal ball group and the first material downside, then not only reducible and the first material downside frictional resistance within a definite time, and still can satisfy the first material of guide adjustment and be in the direction of movement in the preceding downhill path, and then can reach the outstanding effect of use of removing first material with higher speed.
[ description of the drawings ]
Fig. 1 is a perspective view of an integrated automated welding line of the present application.
Fig. 2 is a perspective view of the first material placement device in the integrated automated welding production line of the present application.
Fig. 3 is a perspective view of the first precise material positioning device in the integrated automatic welding production line of the present application.
FIG. 4 is a cross-sectional view of the material clamping and moving device in the integrated automated welding production line of the present application.
Fig. 5 is a partial enlarged view i of fig. 4.
Fig. 6 is a partial enlarged view ii of fig. 4.
Fig. 7 is a perspective view of the welding product placing device in the integrated automatic welding production line of the present application.
[ detailed description ] embodiments
The present application will be described in further detail below with reference to the accompanying drawings by way of specific embodiments.
As shown in fig. 1 to 7, an integrated automatic welding production line includes a first material placement device 1, a first material precise positioning device 2, a second material placement device 3, a material clamping and moving device 4, a carrying and feeding device 5, a welding device 6, and a discharging device 7.
Specifically, the first material placing device 1 is used for placing a first material. First accurate positioner 2 of material is located 1 front side of first material placer for first material of accurate location. The second material placing device 3 is arranged on the left front side of the first accurate material positioning device 2 and used for placing a second material. The material clamping and moving device 4 is arranged on the front side of the first material accurate positioning device 2 and located on the right side of the second material placing device 3 and used for clamping and moving the first material and the second material. The conveying and feeding device 5 is arranged on the left side of the first material accurate positioning device 2, is positioned on the rear side of the second material placing device 3 and is used for taking, placing and conveying the first material and the second material. The welding device 6 is arranged on the rear side of the material clamping and moving device 4 and used for welding the first material and the second material clamped on the material clamping and moving device 4. The discharging device 7 is arranged on the right side of the welding device 6 and used for welding a welding finished product formed by welding a first material and a second material on the material clamping and moving device 4. The first material is an elevator car roof, and the second material is a reinforcing rib.
An integrative automatic welding production line of this application passes through carry loading attachment 5 is followed earlier first material placer 1 snatchs elevator cab and removes and places extremely back on the accurate positioner 2 of first material, elevator cab warp behind the accurate positioner 2 of first material is accurate, quilt again carry loading attachment 5 snatchs and removes and place on material clamping mobile device 4, thereupon carry loading attachment 5 follows again snatchs the strengthening rib and removes to place and be located on the second material placer 3 elevator cab on the material clamping mobile device 4, then rethread material clamping mobile device 4 presss from both sides tight elevator cab and strengthening rib to accessible removes elevator cab and strengthening rib so that welding set 6 is with strengthening rib welded fastening on elevator cab, so that form the welding finished product, can rethread at last unloader 7 will weld the finished product and follow material clamping mobile device 4 unloads out and places to material clamping mobile device 4 The appointed place, and then realize welding the strengthening rib in elevator sedan-chair top automatically, so not only greatly reduced operation personnel's intensity of labour, and still can further improve production efficiency, also can satisfy growing production demand simultaneously.
Further, the first precise material positioning device 2 comprises an inclined placing table 21, a front side blocking limiting mechanism 22, a right side blocking limiting mechanism 23 and a left pushing driving mechanism 24.
The inclined placing table 21 is provided with a front downward slope 211 inclined in the front downward direction on the upper side. The front side arresting and limiting mechanism 22 is arranged on the front side of the front downward slope 211. The right side arresting limiting mechanism 23 is arranged on the right side of the front descending slope 211 and is used for being matched with the front side arresting limiting mechanism 22 to arrest and limit the first material. The left pushing driving mechanism 24 is arranged on the left side of the front downward slope 211 and used for pushing the first material to move rightwards. Its advantage lies in through set up on the platform 21 is placed in the slope preceding downhill path 211, then can conveniently follow in first material preceding downhill path 211 slope direction is automatic to slide and is removed, and when first material gliding remove to quilt the front side blocks stop gear 22 and blocks when spacing, then the accessible left side promotes actuating mechanism 24 and promotes first material right to make first material quilt the right side blocks stop gear 23 and blocks spacingly to accomplish the accurate positioning work to first material, and then not only furthest convenient in the transport loading attachment 5 with first material transport place in on material clamping mobile device 4, and still do benefit to one and improve welding efficiency.
Further, both the front side arresting limiting mechanism 22 and the right side arresting limiting mechanism 23 can be realized by arresting limiting bars. The left push driving mechanism 24 is preferably an air cylinder or an electric cylinder.
Furthermore, the first precise material positioning device 2 further includes an accelerating moving mechanism 25 disposed on the front downward slope 211 and used for accelerating the first material. The acceleration moving mechanism 25 is composed of a plurality of universal ball sets 251 arranged at intervals. The advantage is that each of the universal ball sets 251 can form a point contact with the lower side surface of the first material, so that not only the frictional resistance between the universal ball sets and the lower side surface of the first material can be reduced, but also the moving direction of the first material in the front downward slope 211 can be adjusted in a guiding manner, and the outstanding effect of accelerating the movement of the first material can be achieved.
Of course, when the plurality of universal ball sets 251 are not arranged on the front downward slope 211, the upper side surface of the front downward slope can be set to be a smooth surface, which has the advantage of reducing the frictional resistance between the first material and the front downward slope, and further greatly facilitates the first material to slide forwards along the front downward direction in an inclined manner.
Furthermore, the material clamping and moving device 4 comprises a frame 41, a connecting driving mechanism 42 and a clamping worktable 43.
The frame 41 is disposed at the front side of the welding device 6 in the lateral direction of the welding device 6. The clamping workbench 43 is arranged on the upper side of the frame 41 and used for clamping and fixing the first material and the second material. The connecting and driving mechanism 42 is arranged between the frame 1 and the clamping workbench 43 and is used for connecting and driving the clamping workbench 43 to move left and right along the transverse direction of the frame 41. The welding device has the advantages that after the first material and the second material are clamped by the clamping workbench 43, the connecting and driving mechanism 42 can drive the clamping workbench 43 to move left and right along the transverse direction of the rack 41, and therefore the welding device 6 can weld the second material on the first material conveniently.
Furthermore, the connecting and driving mechanism 42 is composed of a sliding connecting mechanism and a gear-rack matching driving motor, and aims to drive the clamping worktable 43 to move left and right along the transverse direction of the rack 41.
Further, the clamping worktable 43 includes a connecting and placing plate 431, an upper left limiting block group 432, an upper right limiting block group 433, a left clamping group 434, and a right clamping group 435.
The connecting placing plate 431 is used for placing a first material, and is provided with a backward through abdicating notch 4311 which is vertically penetrated and is backwards arranged for abdicating a welding head on the welding device 6. The upper left limiting block 432 is provided on the upper left side of the connecting and placing plate 431. The upper right limiting block group 433 is arranged on the upper right side of the connecting placing plate 431 and used for being matched with the upper left limiting block group 432 to limit a first material. The left clamp group 434 is provided on the left side of the connection placing plate 431. The right clamping group 435 is arranged at the right side of the connecting and placing plate 431 and is used for being matched with the left clamping group 434 to clamp the first material and the second material. Its aim at realizes spacing first material of placing to and realize that the left and right sides presss from both sides tight first material and second material.
Furthermore, the upper left limiting block set 432 and the upper right limiting block set 433 are arranged in a left-right symmetry manner, and the upper left limiting block set 432 includes an upper left limiting block 4321, an upper left front limiting block 4323, and an upper left middle limiting block 4322. The upper left rear stopper 4321 is provided on the upper left rear side of the connection placement plate 431. The upper left front limit block 4323 is provided on the upper left front side of the connection placement plate 431. The upper left middle limiting block 4322 is disposed between the upper left rear limiting block 4321 and the upper left front limiting block 4323. Its aim at realizes spacing first material of placing.
Furthermore, the left clamping group 434 and the right clamping group 435 are arranged in a left-right symmetry manner, and the left clamping group 434 includes a left lifting driving member 4341 and a left clamping module 4342. The left elevating driving unit 4341 is provided on the left side of the connection placing plate 431. The left clamping module 4342 is disposed at the power output end of the left lifting driving member 4341, and is driven by the left lifting driving member 4341 to move up and down. The welding device has the advantages that after the first material is placed on the connecting placing plate 431 in a limiting mode and the second material is placed on the first material, the left clamping module 4342 can be driven to move downwards through the left lifting driving piece 4341 to clamp and fix the second material on the first material, and therefore operation of a next welding procedure is facilitated.
Further, the right clamp group 435 is identical in structure and operation to the left clamp group 434.
Furthermore, the left clamping set 434 further includes a left rotation driving element (shown in the figure) disposed between the left lifting driving element 4341 and the left clamping module 4342 and used for driving the left clamping module 4342 to rotate. Adopt the aim at of left side rotation driving piece realizes rotating left side presss from both sides tight module 4342, works as then conveying loading attachment 5 follows first accurate positioner 2 of material has snatched first material and has removed the transport to on the board 431 is placed in the connection, then the accessible left side rotation driving piece rotates left side and presss from both sides tight module 4342 and rotates in order to let a first material place in on the board 431 is placed in the connection to can further make things convenient for the transport of first material to place work.
Furthermore, the integrated automatic welding production line further comprises a welding finished product placing device 8 which is arranged on the right side of the discharging device 7 and used for placing a welding finished product formed by welding the first material and the second material in a limiting mode. Its advantage lies in realizing placing the welding finished product.
Furthermore, the first material placing device 1, the second material placing device 3 and the welding finished product placing device 8 both comprise a placing bottom plate and a limiting upright column arranged on the side of the placing bottom plate, and the purpose of the placing bottom plate is to achieve limiting placing of materials.
Furthermore, the conveying and loading device 5 and the unloading device 7 are both picking and placing manipulators.
Further, the welding device 6 is preferably a spot welder. The method has the advantage of meeting the requirements of practical application.
As described above, the embodiments of the present application have been described in detail, but the present application is not limited to the above embodiments. Even if various changes are made in the present application, the protection scope of the present application is still included.

Claims (10)

1. An organic whole automatic welding production line, its characterized in that includes:
a first material placement device (1) for placing a first material;
the first material accurate positioning device (2) is arranged on the front side of the first material placing device (1) and used for accurately positioning a first material;
the second material placing device (3) is arranged on the left front side of the first precise material positioning device (2) and used for placing a second material;
the material clamping and moving device (4) is arranged on the front side of the first material precise positioning device (2), is positioned on the right side of the second material placing device (3), and is used for clamping and moving the first material and the second material;
the conveying and feeding device (5) is arranged on the left side of the first material accurate positioning device (2), is positioned on the rear side of the second material placing device (3), and is used for taking, placing and conveying the first material and the second material;
the welding device (6) is arranged at the rear side of the material clamping moving device (4) and is used for welding the first material and the second material clamped on the material clamping moving device (4);
and the discharging device (7) is arranged on the right side of the welding device (6) and is used for welding a welding finished product formed by welding a first material and a second material on the material clamping and moving device (4).
2. The integrated automated welding production line of claim 1, wherein: the first material precise positioning device (2) comprises:
an inclined placing table (21) provided with a front downward slope (211) inclined in the front downward direction on the upper side thereof;
the front side blocking and limiting mechanism (22) is arranged on the front side of the front downward slope (211);
the right side blocking and limiting mechanism (23) is arranged on the right side of the front lower slope (211) and is used for being matched with the front side blocking and limiting mechanism (22) to block and limit a first material;
and the left pushing driving mechanism (24) is arranged on the left side of the front descending slope (211) and is used for pushing the first material to move rightwards.
3. The integrated automated welding production line of claim 2, wherein: the first material accurate positioning device (2) further comprises an accelerating moving mechanism (25) which is arranged on the front downward slope (211) and used for accelerating and moving the first material.
4. The integrated automated welding production line of claim 3, wherein: the accelerating moving mechanism (25) is composed of a plurality of universal ball groups (251) which are arranged at intervals.
5. The integrated automated welding production line of claim 2, wherein: the upper side surface of the front lower slope (211) is a smooth surface.
6. The integrated automated welding production line of claim 1, wherein: the material clamping and moving device (4) comprises:
a frame (41) provided on a front side of the welding device (6) in a transverse direction of the welding device (6);
the clamping workbench (43) is arranged on the upper side of the rack (41) and is used for clamping and fixing the first material and the second material;
and the connecting and driving mechanism (42) is arranged between the rack (41) and the clamping workbench (43) and is used for connecting and driving the clamping workbench (43) to move left and right along the transverse direction of the rack (41).
7. The integrated automated welding production line of claim 6, wherein: the clamping worktable (43) comprises:
the connecting placing plate (431) is used for placing the first material, and is provided with a backward through abdicating notch (4311) which is vertically penetrated and is backwards arranged for abdicating a welding head on the welding device (6);
a left upper limit block group (432) which is arranged on the left upper side of the connecting and placing plate (431);
the upper right limiting block group (433) is arranged on the upper right side of the connecting and placing plate (431) and is used for being matched with the upper left limiting block group (432) to limit a first material;
a left clamp group (434) provided on the left side of the connection placement plate (431);
and the right clamping group (435) is arranged at the right side of the connecting and placing plate (431) and is used for being matched with the left clamping group (434) to clamp the first material and the second material.
8. The integrated automated welding production line of claim 7, wherein: the upper left limiting block group (432) and the upper right limiting block group (433) are arranged in a bilateral symmetry manner, and the upper left limiting block group (432) comprises:
a left upper rear stopper (4321) provided on the left upper rear side of the connection placement plate (431);
a left upper front stopper (4323) provided on the left upper front side of the connection placement plate (431);
a left upper middle limiting block (4322) arranged between the left upper rear limiting block (4321) and the left upper front limiting block (4323);
the left clamp group (434) is disposed bilaterally symmetrically to the right clamp group (435), and the left clamp group (434) includes:
a left lifting/lowering drive member (4341) provided on the left side of the connection placement plate (431);
and the left clamping module (4342) is arranged at the power output end of the left lifting driving piece (4341) and is driven by the left lifting driving piece (4341) to move up and down.
9. The integrated automated welding production line of claim 8, wherein: the left clamping group (434) further comprises a left rotating driving member which is arranged between the left lifting driving member (4341) and the left clamping module (4342) and is used for driving the left clamping module (4342) to rotate.
10. The integrated automated welding production line of claim 1, wherein: the integrated automatic welding production line also comprises a welding finished product placing device (8) which is arranged on the right side of the discharging device (7) and used for limiting and placing a welding finished product formed by welding a first material and a second material;
the first material placing device (1), the second material placing device (3) and the welding finished product placing device (8) respectively comprise a placing bottom plate and limiting upright columns which are arranged on the peripheral sides of the placing bottom plate and used for limiting;
the conveying and feeding device (5) and the discharging device (7) are both picking and placing mechanical arms.
CN201921598004.9U 2019-09-24 2019-09-24 Integrated automatic welding production line Active CN210677311U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921598004.9U CN210677311U (en) 2019-09-24 2019-09-24 Integrated automatic welding production line

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Application Number Priority Date Filing Date Title
CN201921598004.9U CN210677311U (en) 2019-09-24 2019-09-24 Integrated automatic welding production line

Publications (1)

Publication Number Publication Date
CN210677311U true CN210677311U (en) 2020-06-05

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CN201921598004.9U Active CN210677311U (en) 2019-09-24 2019-09-24 Integrated automatic welding production line

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110480137A (en) * 2019-09-24 2019-11-22 樱花电梯(中山)有限公司 Integrated automatic welding production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110480137A (en) * 2019-09-24 2019-11-22 樱花电梯(中山)有限公司 Integrated automatic welding production line
CN110480137B (en) * 2019-09-24 2024-03-22 樱花电梯(中山)有限公司 Integrated automatic welding production line

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