CN210632684U - Leveling device is repaired to steel template for building engineering - Google Patents
Leveling device is repaired to steel template for building engineering Download PDFInfo
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- CN210632684U CN210632684U CN201921496234.4U CN201921496234U CN210632684U CN 210632684 U CN210632684 U CN 210632684U CN 201921496234 U CN201921496234 U CN 201921496234U CN 210632684 U CN210632684 U CN 210632684U
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Abstract
The utility model relates to a building engineering equipment technical field provides a leveling device is repaired to steel form for building engineering, aim at solving present steel form and use the hammer strike method to check the plastic form, in order to reach service standard, but this check plastic method work efficiency is low, plastic effect is poor and extravagant manpower resources, and the concrete bonds on the steel form simultaneously, influences the roughness of steel form, is unfavorable for its problem of reuse, a plurality of supporting legss including base case and base case lower extreme installation, a serial communication port, the upper end of base case is equipped with the process chamber, and base case upper end is located one section of process chamber inner chamber and installs a plurality of transmission rollers through the rotation of support, is equipped with roll-in leveling mechanism and clearance mechanism from the left hand right hand side along the direction of motion of steel form in the inner chamber of process chamber in proper order. The utility model discloses be particularly useful for the repair flattening of steel form, have higher social use value and application prospect.
Description
Technical Field
The utility model relates to a building engineering equipment technical field, concretely relates to leveling device is repaired to steel form for building engineering.
Background
The steel template is one of the common turnover materials of construction enterprises, and is commonly used for cast-in-place concrete engineering and precast concrete member construction of industrial and civil buildings and general structures. The steel form is inevitably bonded and bent by concrete in the use process of building construction, and influences are generated on reuse. If the regeneration treatment such as deslagging, cleaning and leveling is not carried out, the construction quality and the construction progress are influenced.
At present, the steel template does not have a simple and convenient method and machinery for correcting the straightness of the steel template, most of the steel templates are used in a construction site and moved to a site outside the construction site, and the manual hammer knocking method is used for checking the shaping template so as to reach the use standard, but the checking and shaping method has the defects of low working efficiency, poor shaping effect and waste of human resources, and simultaneously, concrete is bonded on the steel template, so that the flatness of the steel template is influenced, and the steel template is not favorable for reuse.
The patent with the publication number of CN207813038U discloses a leveling and repairing device for a construction steel template, which comprises a frame, wherein a workbench is supported and installed at the top of the frame, supporting upright columns are installed at four corners of the top of the workbench, cross beams are fixed between the tops of the supporting upright columns, reaction frames which are arranged in parallel are installed between the cross beams, a leveling power device is installed between the reaction frames in an inverted mode, a leveling top plate is installed at the bottom of the leveling power device, and guide mechanisms for guiding the leveling top plate are installed on two sides of the leveling top plate; the device has the advantages that the repairing quality and the repairing efficiency are effectively improved, but the device has the problem that concrete is bonded on the steel formwork to influence the flatness of the steel formwork, and therefore the steel formwork repairing and leveling device for the building engineering is provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a leveling device is repaired to steel form for building engineering has overcome the not enough of prior art, reasonable in design, compact structure aims at solving present steel form and uses the hammer strike method to check the plastic form to reach the service standard, but should check plastic method work efficiency low, the plastic effect is poor and extravagant manpower resources, the concrete bonding is on the steel form simultaneously, influence the roughness of steel form, be unfavorable for its problem of reuse.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a leveling device for repairing a steel template for building engineering comprises a base box and a plurality of supporting legs arranged at the lower end of the base box, wherein a processing chamber is arranged at the upper end of the base box, a plurality of transmission rollers are rotatably arranged on one section of the inner cavity of the processing chamber through a support, the rear shaft ends of the transmission rollers reach the outer cavity of the processing chamber and are provided with chain wheels, the chain wheels are connected through a transmission chain, one chain wheel is arranged at the output end of a servo motor, the servo motor is fixedly arranged on the rear wall of the processing chamber, and a rolling leveling mechanism and a cleaning mechanism are sequentially arranged in the inner cavity of the processing chamber from left to right along the movement direction of the steel template;
roll-in leveling mechanism includes the hydraulic pressure station of fixed mounting in the processing chamber upper end, and the output at hydraulic pressure station has two hydraulic stems through high pressure fuel pipe through-connection respectively, two hydraulic stems symmetry are installed on the interior roof of processing chamber, and same lifter plate is installed to the output of two hydraulic stems, the lower extreme of lifter plate is installed a plurality of last flattening rollers through first support rotation, the below of going up the flattening roller matches and is equipped with the lower flattening roller that is used for cooperating the flattening steel form, a plurality of lower flattening rollers all rotate and install on the inner wall of processing chamber.
Furthermore, limiting rods are symmetrically inserted into two sides of the lifting plate and fixedly installed on the top wall in the processing chamber, elastic pieces are sleeved on the limiting rods, and two ends of each elastic piece are connected with the top wall in the processing chamber and the upper end of the lifting plate respectively.
Furthermore, the two sides of the upper end of the base box extend outwards to form auxiliary edge wheels through the rotating frame, and the upper ends of the auxiliary edge wheels are flush with the upper ends of the transmission rollers.
Further, the cleaning mechanism comprises
A plurality of strip-shaped dust collecting openings which are arranged on the top wall of the base box and correspond to the positions between the lower leveling rollers, and the strip-shaped dust collecting openings and the lower leveling rollers are arranged in a staggered mode in sequence;
the subassembly that cleans of setting on roll-in levelling mechanism right side, clean the cylinder that the subassembly includes fixed mounting on the roof in the processing chamber, install L shape through the mounting bracket on the output of cylinder and buckle and keep off the piece, and L shape is buckled and is kept off the right angle of piece and correspond the direction of motion level setting of steel form, L shape is buckled and is kept off and install apart from the inductor on the lateral wall of piece, L shape is buckled and is kept off the lower extreme of piece and install the cleaning brush, L shape is buckled and is kept off two right-angle sides of piece and extend to the front and back both sides of steel form, correspond L shape on the base case roof and buckle.
Furthermore, a first dust collection box and a second dust collection box are respectively arranged below the strip-shaped dust collection port and the side dust collection port, and the first dust collection box and the second dust collection box are both arranged in the inner cavity of the base box.
Furthermore, a control panel is installed on the front wall of the processing chamber, a display screen and a control button are arranged on the control panel, and a PLC is arranged in the control panel.
Furthermore, a box door is arranged on the front wall of the base box, a door lock is arranged on the box door, and the box door is a side hung door.
(III) advantageous effects
The embodiment of the utility model provides a leveling device is repaired to steel form for building engineering possesses following beneficial effect:
1. through the integrated configuration of roll-in leveling mechanism and clearance mechanism, effectually carry out the flattening to the steel form to in the flattening, effectually get rid of on the steel form by the solidification cement mortar piece that the roll-in back produced, guaranteed the repair flattening of steel form and clear up the steel form, the use of the steel form of being convenient for on building engineering.
2. Through the integrated configuration of last flattening roller and lower flattening roller, add the upper and lower regulation of lifter plate, the effectual upper and lower side that has guaranteed that last flattening roller and lower flattening roller can fully conflict the steel form carries out the roll-in flattening, simultaneously, the steel form of the different thickness of full adaptation to improve the suitability of its processing.
3. Through the integrated configuration of roll-in leveling mechanism and transmission roller, the synchronous rotation of a plurality of transmission rollers, the steel form is transmitted, guarantees that the steel form passes to repair the flattening in importing the process chamber, and the steel form realizes repairing the flattening through roll-in leveling mechanism, need not the manual cooperation pull, has improved the repair flattening efficiency of steel form greatly.
Drawings
The above characteristics, technical features, advantages and modes of realization of a steel form repair leveling device for construction engineering will be further described in the following description of preferred embodiments in a clearly understandable manner with reference to the accompanying drawings.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a rear view of the structure of the present invention;
fig. 4 is a schematic structural view of the middle sweeping assembly of the present invention.
In the figure: base box 1, processing chamber 2, roll-in leveling mechanism 3, hydraulic pressure station 31, high pressure fuel pipe 32, hydraulic stem 33, lifter plate 34, go up the leveling roller 35, lower leveling roller 36, gag lever post 37, elastic component 38, control panel 4, supplementary limit wheel 5, chamber door 6, transmission roller 7, clearance mechanism 8, bar dust collection mouth 81, first dust collection box 82, cylinder 83, mounting bracket 84, L shape is buckled and is kept off 85, cleaning brush 86, distance inductor 87, side dust collection mouth 87, second dust collection box 88, supporting legs 9, sprocket 10, drive chain 11, servo motor 12, steel template b.
Detailed Description
The invention will be further described with reference to the following figures 1-4 and examples:
the utility model provides a leveling device is repaired to steel form for building engineering, includes a plurality of supporting legss of base case 1 and the installation of 1 lower extreme of base case, guarantees the steady of base case 1, the upper end of base case 1 is equipped with processing chamber 2, and a plurality of transmission rollers 7 are installed through the support rotation to the 1 upper end of base case on being located one section of 2 inner chambers of processing chamber, and the rear shaft end of transmission roller 7 reachs the exocoel of processing chamber 2 and installs sprocket 10, and a plurality of sprockets 10 are connected through drive chain 11, and one of them sprocket 10 is installed on servo motor 12's output, and servo motor 12 fixed mounting is on the back wall of processing chamber 2, and servo motor 12 starts, through the drive mechanism of a plurality of sprockets 10 and drive chain 11, effectual a plurality of transmission rollers 7 of drive rotate, transmission steel form b, guarantee that steel form b transmits into processing chamber 2 and repair the flattening, roll-in proper order rolling leveling mechanism 3 and descaling machine are equipped with along steel form b's direction of motion from left right in the inner chamber of processing Construct 8, roll-in leveling mechanism 3 is used for repairing the flattening to steel form b, and clearance mechanism 8 is used for clearing up the piece that drops after the concrete block is rolled in on the steel form b, guarantees leveling and cleanness of steel form.
In this embodiment, as shown in fig. 2, the rolling leveling mechanism 3 includes a hydraulic station 31 fixedly installed at the upper end of the processing chamber 2, and the output end of the hydraulic station 31 is respectively connected with two hydraulic rods 33 through a high pressure oil pipe 32, the two hydraulic rods 33 are symmetrically installed on the inner top wall of the processing chamber 2, and the output end of the two hydraulic rods 33 is installed with the same lifting plate 34, the lower end of the lifting plate 34 is rotatably installed with a plurality of upper leveling rollers 35 through a first bracket, the lower portion of the upper leveling roller 35 is provided with a lower leveling roller 36 for matching with the leveling steel form b in a matching manner, the plurality of lower leveling rollers 36 are rotatably installed on the inner wall of the processing chamber 2, the hydraulic station 31 is started, hydraulic oil is input into the two hydraulic rods 33 through the high pressure oil pipe 32, the two hydraulic rods 33 are pushed to synchronously extend downwards, and the plurality of upper leveling rollers 35 rotatably installed at the lower ends of the lifting plate, the leveling roller 36 carries out the roll-in flattening to the steel form b from the left to the right motion under the cooperation, improves machining efficiency greatly, simultaneously, can effectually get rid of concrete piece roll-in breakage, its reuse of being convenient for.
In this embodiment, as shown in fig. 2, the bilateral symmetry of lifter plate 34 is inserted and is equipped with gag lever post 37, and gag lever post 37 fixed mounting is on the roof in machining chamber 2, the cover is equipped with elastic component 38 on the gag lever post 37, and the both ends of elastic component 38 are connected with roof and lifter plate 34 upper end in machining chamber 2 respectively, in this embodiment, elastic component 38 can be the extension spring, pressure spring or elastic plate spare, gag lever post 37 and elastic component 38's setting, can effectually guarantee that lifter plate 34's parallel is down, thereby guarantee that last leveling roller 35 and lower leveling roller 36 can fully contradict the upper and lower side of steel form b and carry out the roll-in flattening.
In this embodiment, as shown in fig. 1 to 3, the auxiliary edge wheels 5 extend outwards from both sides of the upper end of the base box 1 through the rotating frame, and the upper ends of the auxiliary edge wheels 5 are flush with the upper ends of the conveying rollers 7, so as to effectively assist the feeding of the steel form b, and facilitate the rolling and pushing of the steel form b into the processing chamber 2 for repairing and leveling.
In this embodiment, as shown in fig. 2 and 4, the cleaning mechanism 8 includes a plurality of strip-shaped dust collecting ports 81 formed on the top wall of the base box 1 and corresponding to positions between the lower leveling rollers 36, and the strip-shaped dust collecting ports 81 and the lower leveling rollers 36 are sequentially arranged in a staggered manner, and concrete block debris generated by the rolling of the upper leveling rollers 35 and the lower leveling rollers 36 falls into the base box 1 through the strip-shaped dust collecting ports 81 and is collected;
the cleaning component is arranged at the right side of the rolling leveling mechanism 3, the cleaning component comprises a cylinder 83 fixedly arranged on the inner top wall of the processing chamber 2, an L-shaped bent stopper 85 is arranged on the output end of the cylinder 83 through a mounting frame 84, the right angle of the L-shaped bent stopper 85 is horizontally arranged corresponding to the movement direction of the steel template b, the side wall of the L-shaped bent stopper 85 is provided with a distance sensor 87, the lower end of the L-shaped bent stopper 85 is provided with a cleaning brush 86, two right-angle edges of the L-shaped bent stopper 85 extend to the front side and the rear side of the steel template b, the top wall of the base box 1 corresponding to the lower part of the L-shaped bent stopper 85 is provided with a side dust collecting port 87, the cylinder 83 is started, the height of the L-shaped bent stopper 85 can be effectively adjusted, the cleaning brush 86 is matched to clean solidified concrete block debris generated after the steel template b is rolled, and the cleaned solidified cement mortar debris falls into the base box 1 through the side dust collecting port 87 and is collected.
It can be understood that the distance sensor 87 is arranged close to the right angle of the L-shaped bent stopper 85, so as to detect the distance between the lower end of the L-shaped bent stopper 85 and the upper end of the steel form b, and complete the cleaning and collecting by cooperating with the cleaning brush 86.
In this embodiment, as shown in fig. 2, a first dust box 82 and a second dust box 88 are respectively disposed below the strip-shaped dust collecting opening 81 and the side dust collecting opening 87, and the first dust box 82 and the second dust box 88 are both disposed in the inner cavity of the base box 1, and the first dust box 82 and the second dust box 88 are correspondingly disposed, so that collection of solidified concrete fragments can be effectively ensured, and collection and cleaning are facilitated.
In this embodiment, as shown in fig. 1, a control panel 4 is installed on the front wall of the processing chamber 2, a display screen and control buttons are installed on the control panel 4, and a PLC controller is installed in the control panel 4, in this embodiment, the model of the PLC controller is siemens S7-200, and the control panel 4 is connected to the hydraulic station 31, the cylinder 83, the distance sensor 87, and the servo motor 12 through electrical control lines.
In this embodiment, as shown in fig. 1, a box door 6 is disposed on the front wall of the base box 1, a door lock is disposed on the box door 6, and the box door 6 is a vertical hinged door and cooperates with the first dust box 82 and the second dust box 88 to clean collected solidified concrete fragments.
According to the steel formwork repairing and leveling device for building engineering of the utility model, a processing person can control the start and stop of the hydraulic station 31 according to the thickness of the steel formwork b effectively by controlling the control button on the control panel 4 and combining the PLC controller, thereby ensuring that the upper leveling roller 35 and the lower leveling roller 36 can fully abut against the upper side and the lower side of the steel formwork b to roll and level; the start and stop of the servo motor 12 are effectively controlled, the synchronous rotation of the transmission roller 7 is ensured, and the transmission, repair and leveling of the steel template b are realized; combine distance sensor 87, effectual control cylinder 83 open and stop to the realization is buckled L shape and is kept off the altitude mixture control of 85, and the cooperation is cleaned brush 86, sweeps the solidification concrete piece that steel form b upper end produced after by the roll-in, and the effectual repair flattening of having guaranteed steel form b clears up steel form b, is convenient for steel form b use on the building engineering.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (7)
1. A leveling device for repairing a steel template for building engineering comprises a base box and a plurality of supporting legs arranged at the lower end of the base box, and is characterized in that a processing chamber is arranged at the upper end of the base box, a plurality of transmission rollers are rotatably arranged on one section of the upper end of the base box, which is positioned in the inner cavity of the processing chamber, through a support, the rear shaft ends of the transmission rollers reach the outer cavity of the processing chamber and are provided with chain wheels, the chain wheels are connected through a transmission chain, one of the chain wheels is arranged at the output end of a servo motor, the servo motor is fixedly arranged on the rear wall of the processing chamber, and a rolling leveling mechanism and a cleaning mechanism are sequentially arranged in the inner cavity of the processing chamber from left to right along the movement direction of;
roll-in leveling mechanism includes the hydraulic pressure station of fixed mounting in the processing chamber upper end, and the output at hydraulic pressure station has two hydraulic stems through high pressure fuel pipe through-connection respectively, two hydraulic stems symmetry are installed on the interior roof of processing chamber, and same lifter plate is installed to the output of two hydraulic stems, the lower extreme of lifter plate is installed a plurality of last flattening rollers through first support rotation, the below of going up the flattening roller matches and is equipped with the lower flattening roller that is used for cooperating the flattening steel form, a plurality of lower flattening rollers all rotate and install on the inner wall of processing chamber.
2. The steel form repairing and leveling device for construction engineering according to claim 1, wherein: the bilateral symmetry of lifter plate is inserted and is equipped with the gag lever post, and gag lever post fixed mounting is equipped with the elastic component on the gag lever post on the roof in the processing chamber, and the both ends of elastic component are connected with roof and lifter plate upper end in the processing chamber respectively.
3. The steel form repairing and leveling device for construction engineering according to claim 1, wherein: and auxiliary edge wheels extend outwards from the two sides of the upper end of the base box through the rotating frame, and the upper ends of the auxiliary edge wheels are flush with the upper ends of the transmission rollers.
4. The steel form repairing and leveling device for construction engineering according to claim 1, wherein: the cleaning mechanism comprises
A plurality of strip-shaped dust collecting openings which are arranged on the top wall of the base box and correspond to the positions between the lower leveling rollers, and the strip-shaped dust collecting openings and the lower leveling rollers are arranged in a staggered mode in sequence;
the subassembly that cleans of setting on roll-in levelling mechanism right side, clean the cylinder that the subassembly includes fixed mounting on the roof in the processing chamber, install L shape through the mounting bracket on the output of cylinder and buckle and keep off the piece, and L shape is buckled and is kept off the right angle of piece and correspond the direction of motion level setting of steel form, L shape is buckled and is kept off and install apart from the inductor on the lateral wall of piece, L shape is buckled and is kept off the lower extreme of piece and install the cleaning brush, L shape is buckled and is kept off two right-angle sides of piece and extend to the front and back both sides of steel form, correspond L shape on the base case roof and buckle.
5. The steel form repairing and leveling device for construction engineering according to claim 4, wherein: and a first dust collection box and a second dust collection box are respectively arranged below the strip-shaped dust collection port and the side dust collection port, and the first dust collection box and the second dust collection box are both arranged in the inner cavity of the base box.
6. The steel form repairing and leveling device for construction engineering according to claim 1, wherein: install control panel on the antetheca of processing chamber, and be equipped with display screen and control button on the control panel, control panel embeds there is the PLC controller.
7. The steel form repairing and leveling device for construction engineering according to claim 1, wherein: the front wall of the base box is provided with a box door, the box door is provided with a door lock, and the box door is a vertical hinged door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921496234.4U CN210632684U (en) | 2019-09-09 | 2019-09-09 | Leveling device is repaired to steel template for building engineering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921496234.4U CN210632684U (en) | 2019-09-09 | 2019-09-09 | Leveling device is repaired to steel template for building engineering |
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| CN210632684U true CN210632684U (en) | 2020-05-29 |
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| CN201921496234.4U Active CN210632684U (en) | 2019-09-09 | 2019-09-09 | Leveling device is repaired to steel template for building engineering |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974572A (en) * | 2021-05-02 | 2021-06-18 | 李涛 | Building steel structure metal material repair equipment |
| CN113058889A (en) * | 2021-03-22 | 2021-07-02 | 宋飞平 | Device for repairing and cleaning deformation of steel template |
| CN113145616A (en) * | 2021-04-24 | 2021-07-23 | 孙佳梅 | Construction steel bar recovery processing device |
| CN113399328A (en) * | 2021-05-21 | 2021-09-17 | 安徽环美刷业股份有限公司 | Adjustable roller brush device for cleaning flat plate workpiece |
| CN116201032A (en) * | 2023-03-27 | 2023-06-02 | 中国水利水电第三工程局有限公司 | Pier group turnover formwork rapid turnover construction method |
| CN117324424A (en) * | 2023-11-29 | 2024-01-02 | 甘肃志特新材料科技有限公司 | Shaping device and method for producing and processing building aluminum templates |
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2019
- 2019-09-09 CN CN201921496234.4U patent/CN210632684U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113058889A (en) * | 2021-03-22 | 2021-07-02 | 宋飞平 | Device for repairing and cleaning deformation of steel template |
| CN113058889B (en) * | 2021-03-22 | 2022-08-12 | 金马工业集团日照钢构有限公司 | Device for repairing and cleaning deformation of steel template |
| CN113145616A (en) * | 2021-04-24 | 2021-07-23 | 孙佳梅 | Construction steel bar recovery processing device |
| CN113145616B (en) * | 2021-04-24 | 2023-09-29 | 中交一公局集团有限公司 | Construction steel bar recycling device |
| CN112974572A (en) * | 2021-05-02 | 2021-06-18 | 李涛 | Building steel structure metal material repair equipment |
| CN112974572B (en) * | 2021-05-02 | 2023-03-14 | 山东昌源材料科技有限公司 | Building steel structure metal material repair equipment |
| CN113399328A (en) * | 2021-05-21 | 2021-09-17 | 安徽环美刷业股份有限公司 | Adjustable roller brush device for cleaning flat plate workpiece |
| CN116201032A (en) * | 2023-03-27 | 2023-06-02 | 中国水利水电第三工程局有限公司 | Pier group turnover formwork rapid turnover construction method |
| CN116201032B (en) * | 2023-03-27 | 2023-11-07 | 中国水利水电第三工程局有限公司 | Pier group turnover formwork rapid turnover construction method |
| CN117324424A (en) * | 2023-11-29 | 2024-01-02 | 甘肃志特新材料科技有限公司 | Shaping device and method for producing and processing building aluminum templates |
| CN117324424B (en) * | 2023-11-29 | 2024-02-09 | 甘肃志特新材料科技有限公司 | Shaping device and method for producing and processing building aluminum templates |
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