CN112974572B - Building steel structure metal material repair equipment - Google Patents
Building steel structure metal material repair equipment Download PDFInfo
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- CN112974572B CN112974572B CN202110486772.0A CN202110486772A CN112974572B CN 112974572 B CN112974572 B CN 112974572B CN 202110486772 A CN202110486772 A CN 202110486772A CN 112974572 B CN112974572 B CN 112974572B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of building metal material repair, in particular to a building steel structure metal material repair device, which comprises: the transverse correction and repair mechanism is used for transversely repairing the surface of the steel to be repaired; the horizontal correction and repair mechanism is used for horizontally repairing the surface of the steel to be repaired; the blanking support is used for assisting in blanking of the repaired steel; the lateral correction repair mechanism comprises: a first base; a first roller conveyor; a first lifting assembly; a lateral bidirectional correction assembly; the horizontal correction repair mechanism includes: a second base; a second roller conveyor level correction assembly; a second lifting assembly; the equipment enables the repair to be more uniform and improves the repair precision.
Description
Technical Field
The invention relates to the technical field of building metal material repair, in particular to a building steel structure metal material repair device.
Background
Steel structures are structures composed of steel materials and are one of the main building structure types. The structure mainly comprises components such as girder steel, steel column, steel truss that shaped steel and steel sheet etc. were made, and one of them steel construction is flat steel sheet, and some abandonment steel sheets are mostly directly abandoned in the building, make the waste material can not obtain abundant utilization, and prosthetic devices among the current only once restores usually, and the restoration precision is lower, consequently, we have provided a building steel construction metal material repair equipment to in order to solve the above-mentioned problem that proposes.
Disclosure of Invention
In order to solve the technical problem, the metal material repairing equipment for the building steel structure is provided.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a construction steel structure metal material repairing apparatus comprising:
the transverse correction and repair mechanism is used for transversely repairing the surface of the steel to be repaired;
the horizontal correction and repair mechanism is used for horizontally repairing the surface of the steel to be repaired;
the blanking support is used for assisting in blanking of the repaired steel;
the lateral correction repair mechanism includes:
a first base;
the first roller conveyor is horizontally arranged above the first base in a lifting manner and is used for conveying steel to be repaired to move;
the first lifting assembly is arranged on the first base, and the working end of the first lifting assembly is in transmission connection with two sides of the first roller conveyor and used for driving the first roller conveyor to perform a lifting process;
the transverse bidirectional correction assembly is arranged right above the first roller conveyor and is used for repairing steel placed on the first roller conveyor to be repaired in a transverse mode;
the horizontal correction repair mechanism includes:
a second base;
the second roller conveyor is horizontally arranged right above the second base and is used for conveying the steel materials repaired by the transverse correction and repair mechanism to move;
the horizontal correction assembly is arranged right above the second roller conveyor in a lifting mode and used for repairing the steel conveyed by the second roller conveyor in a horizontal mode;
the second lifting component is arranged on the second base, and the working end of the second lifting component is connected with two sides of the interior of the horizontal correction component and used for driving the horizontal correction component to move up and down;
the transverse correction and repair mechanism, the horizontal correction and repair mechanism and the blanking support are arranged and distributed along the linear direction.
Preferably, the first lifting assembly comprises:
the first side part hollow frame is provided with a pair of first side parts symmetrically arranged at two sides of the top part of the first base;
the first lifting plates are arranged in the empty racks in the first side parts in a one-to-one correspondence mode, the number of the first lifting plates is the same as that of the empty racks in the first side parts, each first lifting plate is horizontally arranged, and one side of each first lifting plate is connected with the side part of the first roller conveyor;
the first screw rods are arranged in the middle of the inner part of each first side part hollow frame in a one-to-one correspondence mode, the number of the first screw rods is the same as that of the first side part hollow frames, each first screw rod is vertically arranged, two ends of each first screw rod are in shaft connection with the upper end and the lower end of the inner part of each corresponding first side part hollow frame, and each first lifting plate is provided with a first screw rod sliding sleeve in threaded connection with each corresponding first screw rod;
first polished rod is equipped with four, and two liang of distributions are in the inside both sides of two first side portion sky framves, and every first polished rod all is the inside of vertical setting at every corresponding first side portion sky frame, all is equipped with the first guide pin bushing that supplies every first polished rod that corresponds to pass on every first lifter plate.
Preferably, the first lifting assembly further comprises:
the first double-shaft motor is arranged in the middle of the top of the first base, the axis of the working end of the first double-shaft motor is perpendicular to the axis of each first screw, the working end of the double-shaft motor is provided with a first rotating rod horizontally extending towards the lower end of each first screw, the extending end of each first rotating rod is provided with first bevel teeth, and the lower end of each first screw is provided with second bevel teeth which can be meshed with the corresponding first bevel teeth.
Preferably, the lateral bidirectional correction assembly comprises:
the rectangular top support is horizontally positioned right above the first roller conveyor, and two sides of the bottom of the rectangular top support are respectively installed on the top of the hollow frame in each first side part through fixing supports;
the second polish rods are provided with a pair of second polish rods and are arranged on two sides of the interior of the rectangular top support in parallel along the width direction of the rectangular top support;
the opposite vertical plates are provided with a pair of opposite vertical plates which are symmetrically arranged inside the rectangular top support, and each opposite vertical plate is provided with a second guide sleeve for each second polish rod to pass through;
the pneumatic cylinder has a pair ofly, and the symmetry sets up in the both sides of rectangle top support, and the axis of every pneumatic cylinder all is parallel with the axis of every second polished rod, and the output of two pneumatic cylinders all is connected with the one end centre department that two risers kept away from each other in opposite directions.
Preferably, the lateral bidirectional correction assembly further comprises:
the pneumatic cylinder has a pair ofly, and the symmetry sets up in the both sides of rectangle top support, and the axis of every pneumatic cylinder all is parallel with the axis of every second polished rod, and the output of two pneumatic cylinders all is connected with the one end centre department that two risers kept away from each other in opposite directions.
Preferably, the bottom of each opposite vertical plate is respectively provided with a transverse roller capable of contacting with the upper surface of the steel to be repaired.
Preferably, the second lifting assembly comprises:
the second side part hollow frame is provided with a pair of second side parts which are symmetrically arranged at two sides of the top part of the second base;
the number of the second lifting plates is the same as that of the second side part, the second lifting plates are arranged in the first side part hollow frames in a one-to-one correspondence mode, each second lifting plate is horizontally arranged, and one end of each second lifting plate is connected with the inner side part of the horizontal correction assembly;
the number of the second screw rods is the same as that of the second side part hollow frames, the second screw rods are arranged in the middle of the interior of each first side part hollow frame in a one-to-one correspondence mode, each second screw rod is vertically arranged, two ends of each second screw rod are in shaft connection with the upper end and the lower end of the interior of each corresponding second side part hollow frame, and each second lifting plate is provided with a second screw rod sliding sleeve in threaded connection with each corresponding second screw rod;
the third polished rod is equipped with four, and two liang of distributions are in the inside both sides of two second side portion sky framves, and every third polished rod all is the inside of vertical setting at every corresponding second side portion sky frame, all is equipped with the third guide pin bushing that supplies every corresponding second polished rod to pass on every second lifter plate.
Preferably, the second lifting assembly further comprises:
the second double-shaft motor is arranged in the middle of the top of the second base, the axis of the working end of the second double-shaft motor is perpendicular to the axis of each second screw, the working end of the double-shaft motor is provided with a second rotating rod horizontally extending towards the lower end of each second screw, the extending end of each second rotating rod is provided with third bevel gears, and the lower end of each second screw is provided with fourth bevel gears capable of being meshed with the corresponding third bevel gears.
Preferably, the level correcting unit includes:
the lifting flat plate is horizontally positioned between the two second side part hollow frames, and two sides of the lifting flat plate are respectively connected with one side of each second lifting plate;
the buffering is dull and stereotyped, is located and goes up and down dull and stereotyped under, and every corner in buffering dull and stereotyped top is provided with the buffering post that is vertical setting respectively, goes up and down to be equipped with the perforation that supplies every buffering post to pass on the dull and stereotyped, and every buffering post passes respectively to perforate and extends towards the dull and stereotyped top of going up and down, and the top of every buffering post is equipped with the butt piece respectively, all overlaps on every buffering post to be equipped with can with the buffering dull and stereotyped buffer spring who goes up and down dull and stereotyped butt.
Preferably, the bottom bilateral symmetry of buffering flat board is provided with the lateral part riser, is equipped with the horizontal running roller of a plurality of equidistant distribution along the dull and stereotyped horizontal direction of buffering between two lateral part risers, and the both ends of every horizontal running roller can the pivoted respectively insert locate on the inside wall of every lateral part riser.
Compared with the prior art, the invention has the beneficial effects that:
1. the steel product to be repaired is transversely repaired along the upper surface of the steel product to be repaired through the two transverse rollers, and the two transverse rollers are transversely repaired from the middle of the steel product to be repaired to the two sides in a mutually-far mode, so that the repairing effect is improved;
2. the steel product to be repaired is transversely repaired along the upper surface of the steel product to be repaired through the two transverse rollers, and the two transverse rollers are transversely repaired from the middle of the steel product to be repaired to the two sides in a mutually-far mode, so that the repairing effect is improved;
3. according to the invention, each second lifting plate is driven to lift by a second double-shaft motor, and each second lifting plate drives the horizontal correction assembly to move downwards until the working end of the horizontal correction assembly is contacted with steel to be repaired;
4. according to the invention, after the steel is primarily repaired by the transverse bidirectional correction assembly, the steel repaired by the transverse bidirectional correction assembly is secondarily repaired in the horizontal direction, so that the repair is more uniform, and the repair precision is improved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5 is a front view of the present invention;
FIG. 6 is a rear view of the present invention;
FIG. 7 is a schematic partial perspective view of the lateral corrective repair mechanism of the present invention;
FIG. 8 is an enlarged view of the invention at A in FIG. 7;
FIG. 9 is a schematic partial perspective view of the horizontal alignment restoration mechanism of the present invention;
fig. 10 is an enlarged view of the invention at B in fig. 9.
The reference numbers in the figures are:
1-blanking support; 2-a first base; 3-a first roller conveyor; 4-a first lifting assembly; 5-a lateral bidirectional correction assembly; 6-a second base; 7-a second roller conveyor; 8-a horizontal correction component; 9-a second lifting assembly; 10-first side hollow; 11-a first lifter plate; 12-a first screw; 13-a first lead screw sliding sleeve; 14-a first polish rod; 15-a first guide sleeve; 16-a first dual-shaft motor; 17-a first turning bar; 18-a first bevel gear; 19-second taper teeth; 20-a rectangular top support; 21-a second polish rod; 22-opposite vertical plates; 23-a hydraulic cylinder; 24-transverse rollers; 25-second side hollow; 26-a second lifter plate; 27-a second screw; 28-a second screw rod sliding sleeve; 29-a third polish rod; 30-a third guide sleeve; 31-a second dual shaft motor; 32-a second rotating rod; 33-third bevel gear; 34-a fourth bevel gear; 35-lifting flat plate; 36-a buffer plate; 37-a butt block; 38-a buffer column; 39-a buffer spring; 40-a lateral riser; 41-horizontal roller.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to solve the technical problem of repairing the metal material of the building steel structure, as shown in fig. 1 to 3, the following technical scheme is provided:
a construction steel structure metal material repairing apparatus comprising:
the transverse correction and repair mechanism is used for transversely repairing the surface of the steel to be repaired;
the horizontal correction and repair mechanism is used for horizontally repairing the surface of the steel to be repaired;
the blanking support 1 is used for assisting in blanking of repaired steel;
the lateral correction repair mechanism includes:
a first base 2;
the first roller conveyor 3 is horizontally arranged above the first base 2 and can be lifted up and down, and is used for conveying steel to be repaired to move;
the first lifting assembly 4 is arranged on the first base 2, and the working end of the first lifting assembly is in transmission connection with the two sides of the first roller conveyor 3 and is used for driving the first roller conveyor 3 to perform a lifting process;
the transverse bidirectional correction assembly 5 is arranged right above the first roller conveyor 3 and used for repairing steel materials to be repaired on the first roller conveyor 3 in a transverse mode;
the horizontal correction repair mechanism includes:
a second base 6;
the second roller conveyor 7 is horizontally arranged right above the second base 6 and is used for conveying the steel materials repaired by the transverse correction and repair mechanism to move;
the horizontal correction assembly 8 is arranged right above the second roller conveyor in a lifting mode and used for repairing the steel conveyed by the second roller conveyor 7 in a horizontal mode;
the second lifting component 9 is arranged on the second base 6, and the working end of the second lifting component is connected with two sides of the interior of the horizontal correction component 8 and used for driving the horizontal correction component 8 to lift and move;
the transverse correcting and repairing mechanism, the horizontal correcting and repairing mechanism and the blanking bracket 1 are arranged and distributed along the linear direction.
Specifically, during the operation, on first roller conveyor 3 will be put into to the steel sheet of waiting to restore, go up and down to suitable position through first lifting unit 4 drive first roller conveyor 3, treat prosthetic steel sheet transverse direction on will first roller conveyor 3 and rectify the restoration through horizontal two-way correction subassembly 5, it is compound afterwards, input preliminary prosthetic steel to second roller conveyor 7 through first roller conveyor 3 on, remove horizontal correction subassembly 8 to the direction of second roller conveyor 7 through second lifting unit 9, start second roller conveyor 7 simultaneously, restore the horizontal direction of steel sheet through horizontal correction subassembly 8, and then restore and accomplish.
The existing steel repairing device is usually repaired only in the horizontal direction, so that the repairing is not thorough enough, the repairing efficiency is affected due to the fact that reworking operation is easy, repairing in the horizontal direction is increased on the basis of repairing in the horizontal direction, the repairing uniformity is guaranteed, and the repairing efficiency is improved.
Further:
in order to solve the technical problem of the cooperation between the steel to be processed and the transverse correcting and repairing mechanism, as shown in fig. 2, 3 and 6, the following technical solutions are provided:
the first lifting assembly 4 comprises:
a first side hollow frame 10 having a pair, symmetrically disposed on both sides of the top of the first base 2;
the number of the first lifting plates 11 is the same as that of the first side part empty racks 10, the first lifting plates 11 are arranged inside each first side part empty rack 10 in a one-to-one correspondence manner, each first lifting plate 11 is horizontally arranged, and one side of each first lifting plate 11 is connected with the side part of the first roller conveyor 3;
the number of the first screw rods 12 is the same as that of the first side part hollow frames 10, the first screw rods 12 are arranged in the middle of the interior of each first side part hollow frame 10 in a one-to-one correspondence manner, each first screw rod 12 is vertically arranged, two ends of each first screw rod 12 are in shaft connection with the upper end and the lower end of the interior of each corresponding first side part hollow frame 10, and each first lifting plate 11 is provided with a first screw rod sliding sleeve 13 in threaded connection with each corresponding first screw rod 12;
first polished rod 14 is equipped with four, and two liang of distributions are in the inside both sides of two first side portion sky framves 10, and every first polished rod 14 all is the inside of vertical setting at every corresponding first side portion sky frame 10, all is equipped with the first guide pin bushing 15 that supplies every corresponding first polished rod 14 to pass on every first lifter plate 11.
The first lifting assembly 4 further comprises:
the first double-shaft motor 16 is arranged in the middle of the top of the first base 2, the axis of the working end of the first double-shaft motor 16 is perpendicular to the axis of each first screw 12, the working end of the double-shaft motor is provided with a first rotating rod 17 horizontally extending towards the lower end direction of each first screw 12, the extending end of each first rotating rod 17 is provided with a first bevel gear 18, and the lower end of each first screw 12 is provided with a second bevel gear 19 capable of meshing with each corresponding first bevel gear 18.
Specifically, during the operation, to wait that prosthetic steel sheet is placed with first roller conveyor 3 on, it is rotatory to drive every first bevel gear 18 through first biax motor 16, every first bevel gear 18 drives every second bevel gear 19 and the first screw rod 12 rotation that corresponds respectively, every first screw rod 12 drives first lifter plate 11 in step and moves up, make the spacing removal of first lifter plate 11 through every first polished rod 14 that sets up, drive first roller conveyor 3 through two first lifter plates 11 and move up, until rising the steel on the first roller conveyor 3 to being close to horizontal two-way correction subassembly 5 and stopping.
Every first lifter plate 11 is driven to go up and down simultaneously through first biax motor 16, has born the weight of through every first lifter plate 11 and has waited prosthetic steel and move up simultaneously to close to horizontal two-way correction subassembly 5 and carry out the cooperation operation rather than.
Further:
in order to solve the technical problem of repairing the steel material to be repaired in the transverse direction, as shown in fig. 1, fig. 3, fig. 5, fig. 7 and fig. 8, the following technical solutions are provided:
the transverse bidirectional correction assembly 5 comprises:
the rectangular top support 20 is horizontally positioned right above the first roller conveyor 3, and two sides of the bottom of the rectangular top support 20 are respectively installed at the top of each first side hollow frame 10 through fixed supports;
a pair of second polish rods 21 disposed in parallel on both inner sides of the rectangular top supporter 20 along the width direction of the rectangular top supporter 20;
a pair of opposite vertical plates 22 symmetrically arranged inside the rectangular top support 20, wherein each opposite vertical plate 22 is provided with a second guide sleeve for each second polish rod 21 to pass through;
the hydraulic cylinders 23 are provided with a pair of pairs and symmetrically arranged on two sides of the rectangular top support 20, the axis of each hydraulic cylinder 23 is parallel to the axis of each second polish rod 21, and the output ends of the two hydraulic cylinders 23 are connected with the middle of one ends, far away from each other, of the two opposite vertical plates 22.
The transverse bidirectional correction assembly 5 further comprises:
the hydraulic cylinders 23 are provided with a pair of pairs and symmetrically arranged on two sides of the rectangular top support 20, the axis of each hydraulic cylinder 23 is parallel to the axis of each second polish rod 21, and the output ends of the two hydraulic cylinders 23 are connected with the middle of one ends, far away from each other, of the two opposite vertical plates 22.
The bottom of each facing riser 22 is provided with a respective lateral roller 24 capable of coming into contact with the upper surface of the steel to be repaired.
Specifically, after the steel to be processed on the first roller conveyor 3 is close to the two transverse rollers 24, the two transverse rollers 24 are initially located at the middle position of the steel plate to be repaired, after each transverse roller 24 is respectively contacted with the steel plate to be repaired, each opposite vertical plate 22 is driven by each hydraulic cylinder 23 to be away from each other, and the two transverse rollers 24 move transversely to correct and repair the upper surface of the steel to be repaired.
Through two horizontal running rollers 24 along the steel upper surface of waiting to restore transversely, two horizontal running rollers 24 transversely restore to both sides from the centre of waiting to restore steel with the mode of keeping away from each other, promote the restoration effect.
And further:
in order to solve the technical problem of the matching between the steel to be processed and the horizontal correction and repair mechanism, as shown in fig. 9 and 10, the following technical scheme is provided:
the second lifting assembly 9 comprises:
a second side hollow frame 25 having a pair symmetrically disposed on both sides of the top of the second base 6;
the number of the second lifting plates 26 is the same as that of the second side part hollow frames 25, the second lifting plates 26 are arranged inside each first side part hollow frame 10 in a one-to-one correspondence mode, each second lifting plate 26 is horizontally arranged, and one end of each second lifting plate 26 is connected with the inner side part of the horizontal correction assembly 8;
the number of the second screw rods 27 is the same as that of the second side hollow frames 25, the second screw rods 27 are arranged in the middle of the interior of each first side hollow frame 10 in a one-to-one correspondence manner, each second screw rod 27 is vertically arranged, two ends of each second screw rod 27 are in shaft connection with the upper end and the lower end of the interior of each corresponding second side hollow frame 25, and each second lifting plate 26 is provided with a second screw rod sliding sleeve 28 in threaded connection with each corresponding second screw rod 27;
the number of the third polish rods 29 is four, the third polish rods 29 are distributed on two sides of the interior of the two second side hollow racks 25 in pairs, each third polish rod 29 is vertically arranged in the interior of each corresponding second side hollow rack 25, and each second lifting plate 26 is provided with a third guide sleeve 30 for each corresponding second polish rod 21 to pass through.
The second lifting assembly 9 further comprises:
the second double-shaft motor 31 is arranged in the middle of the top of the second base 6, the axis of the working end of the second double-shaft motor 31 is vertically intersected with the axis of each second screw 27, the working end of the double-shaft motor is provided with a second rotating rod 32 horizontally extending towards the lower end direction of each second screw 27, the extending end of each second rotating rod 32 is provided with a third bevel gear 33, and the lower end of each second screw 27 is provided with a fourth bevel gear 34 capable of being meshed with each corresponding third bevel gear 33.
Specifically, when the steel material that is repaired in the beginning moves to second roller conveyor 7, it is rotatory to drive every second bevel gear 19 through second biax motor 31, every third bevel gear 33 drives every fourth bevel gear 34 and the second screw 27 that corresponds respectively and rotates, every second screw 27 drives second lifter plate 26 in step and moves up, make spacing removal of second lifter plate 26 through every third polished rod 29 that sets up, drive horizontal correction subassembly 8 through two second lifter plates 26 and move down, until the steel material on the second roller conveyor 7 is close to horizontal correction subassembly 8 and stops.
And driving each second lifting plate 26 to lift through the second double-shaft motor 31, driving the horizontal correction assembly 8 to move downwards through each second lifting plate 26 until the working end of the horizontal correction assembly 8 is contacted with the steel to be repaired, and performing matching operation.
And further:
in order to solve the technical problem of horizontal repair of the steel to be processed, as shown in fig. 9 and 10, the following technical scheme is provided:
the horizontal correction assembly 8 includes:
a lifting flat plate 35 horizontally positioned between the two second side hollow frames 25, both sides of the lifting flat plate 35 being respectively connected with one side of each second lifting plate 26;
dull and stereotyped 36 of buffering is located lift flat board 35 under, and every corner in the top of dull and stereotyped 36 of buffering is provided with the bumping post 38 that is vertical setting respectively, is equipped with the perforation that supplies every bumping post 38 to pass on the lift flat board 35, and every bumping post 38 passes the perforation respectively and extends towards lift flat board 35's top, and the top of every bumping post 38 is equipped with butt piece 37 respectively, all overlaps on every bumping post 38 to be equipped with can with the buffering dull and stereotyped 36 and the dull and stereotyped buffer spring 39 who goes up and down the flat board 35 butt of buffering.
Lateral vertical plates 40 are symmetrically arranged on two sides of the bottom of the buffer flat plate 36, a plurality of horizontal rollers 41 are arranged between the two lateral vertical plates 40 and are distributed along the horizontal direction of the buffer flat plate 36 at equal intervals, and two ends of each horizontal roller 41 can be respectively inserted into the inner side wall of each lateral vertical plate 40 in a rotating mode.
Specifically, the working end of the second lifting component 9 drives the lifting flat plate 35 and the buffer flat plate 36 to move downwards until each horizontal roller 41 is in contact with the steel to be repaired, each buffer column 38, each buffer spring 39 and each abutting block 37 which are arranged play a role in buffering, the steel to be repaired is moved through the second roller conveyor 7, the steel to be repaired is corrected and repaired in the horizontal direction through all the horizontal rollers 41, and the repaired steel is moved to the blanking support 1 to be blanked.
After preliminarily repairing the steel through the transverse bidirectional correction assembly 5, secondarily repairing the steel repaired by the transverse bidirectional correction assembly 5 in the horizontal direction, so that the repair is more uniform, and the repair precision is improved.
The working principle of the invention is as follows:
step one, specifically, during operation, a steel plate to be repaired is placed on a first roller conveyor 3, each first bevel gear 18 is driven to rotate by a first double-shaft motor 16, each first bevel gear 18 drives each corresponding second bevel gear 19 and each corresponding first screw 12 to rotate, each first screw 12 synchronously drives the first lifting plate 11 to move upwards, each first polished rod 14 is arranged to enable the first lifting plate 11 to move in a limiting mode, and the two first lifting plates 11 drive the first roller conveyor 3 to move upwards until steel on the first roller conveyor 3 rises to be close to a transverse bidirectional correction assembly 5 to stop;
each first lifting plate 11 is driven to lift by a first double-shaft motor 16, steel to be repaired is driven to move upwards by each first lifting plate 11, and the steel to be repaired is close to and matched with the transverse bidirectional correction assembly 5;
step two, specifically, after the steel to be processed on the first roller conveyor 3 is close to the two transverse rollers 24, the two transverse rollers 24 are initially positioned in the middle of the steel plate to be repaired, after each transverse roller 24 is respectively contacted with the steel plate to be repaired, each opposite vertical plate 22 is respectively driven by each hydraulic cylinder 23 to be away from each other, and the two transverse rollers 24 transversely move to correct and repair the upper surface of the steel to be repaired;
the steel to be repaired is transversely repaired along the upper surface of the steel to be repaired through the two transverse rollers 24, and the two transverse rollers 24 are transversely repaired from the middle of the steel to be repaired to two sides in a mutually-far mode, so that the repairing effect is improved;
step three, specifically, when the primarily repaired steel is moved onto the second roller conveyor 7, each second bevel gear 19 is driven to rotate by the second double-shaft motor 31, each third bevel gear 33 drives each corresponding fourth bevel gear 34 and each corresponding second screw 27 to rotate, each second screw 27 synchronously drives the second lifting plate 26 to move upwards, each third polish rod 29 is arranged to enable the second lifting plate 26 to move in a limiting manner, and the two second lifting plates 26 drive the horizontal correction assembly 8 to move downwards until the steel on the second roller conveyor 7 is close to the horizontal correction assembly 8 to stop;
driving each second lifting plate 26 to lift through a second double-shaft motor 31, and driving the horizontal correction assembly 8 to move downwards through each second lifting plate 26 until the working end of the horizontal correction assembly 8 is contacted with the steel to be repaired;
step four, specifically, the working end of the second lifting assembly 9 drives the lifting flat plate 35 and the buffer flat plate 36 to move downwards until each horizontal roller 41 is in contact with the steel to be repaired, each buffer column 38, each buffer spring 39 and each abutting block 37 are arranged to play a role in buffering, the steel to be repaired is moved through the second roller conveyor 7, the steel to be repaired is corrected and repaired in the horizontal direction through all the horizontal rollers 41, and the repaired steel is moved to the blanking support 1 to be blanked;
after preliminarily repairing the steel through the transverse bidirectional correction assembly 5, secondarily repairing the steel repaired by the transverse bidirectional correction assembly 5 in the horizontal direction, so that the repair is more uniform, and the repair precision is improved.
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. A construction steel structure metal material repairing apparatus comprising:
the transverse correction and repair mechanism is used for transversely repairing the surface of the steel to be repaired;
the horizontal correction and repair mechanism is used for horizontally repairing the surface of the steel to be repaired;
the blanking support (1) is used for assisting in blanking the repaired steel;
it is characterized in that the transverse correction and repair mechanism comprises:
a first base (2);
the first roller conveyor (3) is arranged above the first base (2) in a horizontal and lifting manner and is used for conveying steel to be repaired to move;
the first lifting assembly (4) is arranged on the first base (2), and the working end of the first lifting assembly is in transmission connection with two sides of the first roller conveyor (3) and used for driving the first roller conveyor (3) to perform a lifting process;
the transverse bidirectional correction assembly (5) is arranged right above the first roller conveyor (3) and is used for repairing steel placed on the first roller conveyor (3) to be repaired in a transverse mode;
the horizontal correction repair mechanism includes:
a second base (6);
the second roller conveyor (7) is horizontally arranged right above the second base (6) and is used for conveying the steel materials repaired by the transverse correction and repair mechanism to move;
the horizontal correction assembly (8) is arranged right above the second roller conveyor in a lifting mode and used for repairing the steel conveyed by the second roller conveyor (7) in a horizontal mode;
the second lifting component (9) is arranged on the second base (6), and the working end of the second lifting component is connected with two sides in the horizontal correction component (8) and used for driving the horizontal correction component (8) to move up and down;
the transverse correcting and repairing mechanism, the horizontal correcting and repairing mechanism and the blanking bracket (1) are arranged and distributed along the linear direction,
the first lifting assembly (4) comprises:
a first side hollow frame (10) which is provided with a pair and symmetrically arranged at two sides of the top of the first base (2);
the number of the first lifting plates (11) is the same as that of the first side part hollow racks (10), the first lifting plates are arranged inside each first side part hollow rack (10) in a one-to-one correspondence mode, each first lifting plate (11) is horizontally arranged, and one side of each first lifting plate (11) is connected with the side part of the first roller conveyor (3);
the number of the first screw rods (12) is the same as that of the first side part hollow frames (10), the first screw rods (12) are arranged in the middle of the interior of each first side part hollow frame (10) in a one-to-one correspondence manner, each first screw rod (12) is vertically arranged, two ends of each first screw rod (12) are in shaft connection with the upper end and the lower end of the corresponding interior of each first side part hollow frame (10), and each first lifting plate (11) is provided with a first screw rod sliding sleeve (13) in threaded connection with each corresponding first screw rod (12);
four first polish rods (14) are arranged and distributed on two sides of the interior of the two first side hollow racks (10), each first polish rod (14) is vertically arranged in the interior of each corresponding first side hollow rack (10), each first lifting plate (11) is provided with a first guide sleeve (15) for each corresponding first polish rod (14) to pass through,
the first lifting assembly (4) further comprises:
a first double-shaft motor (16) arranged in the middle of the top of the first base (2), the axis of the working end of the first double-shaft motor (16) is respectively and vertically intersected with the axis of each first screw (12), the working end of the double-shaft motor is provided with a first rotating rod (17) horizontally extending towards the lower end direction of each first screw (12), the extending end of each first rotating rod (17) is respectively provided with a first bevel gear (18), the lower end of each first screw (12) is respectively provided with a second bevel gear (19) capable of being meshed with each corresponding first bevel gear (18),
the transverse bidirectional correction assembly (5) comprises:
the rectangular top support (20) is horizontally positioned right above the first roller conveyor (3), and two sides of the bottom of the rectangular top support (20) are respectively installed on the top of each first side hollow frame (10) through a fixing support;
a pair of second polish rods (21) disposed in parallel on both sides of the inside of the rectangular top holder (20) along the width direction of the rectangular top holder (20);
the opposite vertical plates (22) are provided with a pair of opposite vertical plates and symmetrically arranged inside the rectangular top support (20), and each opposite vertical plate (22) is provided with a second guide sleeve for each second polish rod (21) to pass through;
the transverse bidirectional correction assembly (5) further comprises:
the hydraulic cylinders (23) are provided with a pair and are symmetrically arranged at two sides of the rectangular top bracket (20), the axis of each hydraulic cylinder (23) is parallel to the axis of each second polish rod (21), the output ends of the two hydraulic cylinders (23) are connected with the middle of one end, far away from each other, of the two opposite vertical plates (22),
the bottom of each opposite vertical plate (22) is respectively provided with a transverse roller (24) which can be contacted with the upper surface of steel to be repaired,
the second lifting assembly (9) comprises:
a second side hollow frame (25) which is provided with a pair of hollow frames and symmetrically arranged at two sides of the top of the second base (6);
the number of the second lifting plates (26) is the same as that of the second side part hollow frames (25), the second lifting plates are arranged in the first side part hollow frames (10) in a one-to-one correspondence mode, each second lifting plate (26) is horizontally arranged, and one end of each second lifting plate (26) is connected with the inner side part of the horizontal correction assembly (8);
the number of the second screw rods (27) is the same as that of the second side hollow frames (25), the second screw rods (27) are arranged in the middle of the interior of each first side hollow frame (10) in a one-to-one correspondence mode, each second screw rod (27) is vertically arranged, two ends of each second screw rod (27) are in shaft connection with the upper end and the lower end of the interior of each corresponding second side hollow frame (25), and each second lifting plate (26) is provided with a second screw rod sliding sleeve (28) in threaded connection with each corresponding second screw rod (27);
four third polish rods (29) are arranged and distributed on two sides of the inner part of the two second side part hollow frames (25) in pairs, each third polish rod (29) is vertically arranged in each corresponding second side part hollow frame (25), each second lifting plate (26) is provided with a third guide sleeve (30) for each corresponding second polish rod (21) to pass through,
the second lifting assembly (9) further comprises:
a second double-shaft motor (31) arranged in the middle of the top of the second base (6), the axis of the working end of the second double-shaft motor (31) is respectively and vertically intersected with the axis of each second screw (27), the working end of the double-shaft motor is provided with a second rotating rod (32) horizontally extending towards the lower end direction of each second screw (27), the extending end of each second rotating rod (32) is respectively provided with a third bevel gear (33), the lower end of each second screw (27) is respectively provided with a fourth bevel gear (34) capable of being meshed with each corresponding third bevel gear (33),
the level correcting unit (8) includes:
the lifting flat plate (35) is horizontally arranged between the two second side hollow frames (25), and two sides of the lifting flat plate (35) are respectively connected with one side of each second lifting plate (26);
the buffer flat plate (36) is positioned under the lifting flat plate (35), buffer columns (38) which are vertically arranged are respectively arranged at each corner of the top of the buffer flat plate (36), through holes for each buffer column (38) to pass through are formed in the lifting flat plate (35), each buffer column (38) respectively passes through the through hole and extends towards the upper part of the lifting flat plate (35), the top of each buffer column (38) is respectively provided with a butt joint block (37), each buffer column (38) is sleeved with a buffer spring (39) which can be abutted against the buffer flat plate (36) and the lifting flat plate (35),
lateral vertical plates (40) are symmetrically arranged on two sides of the bottom of the buffer flat plate (36), a plurality of horizontal rollers (41) which are distributed at equal intervals along the horizontal direction of the buffer flat plate (36) are arranged between the two lateral vertical plates (40), two ends of each horizontal roller (41) can be respectively inserted on the inner side wall of each lateral vertical plate (40) in a rotating way,
after steel to be processed on the first roller conveyor is close to the two transverse rollers, the two transverse rollers are located at the middle position of the steel plate to be repaired at first, after each transverse roller is in contact with the steel plate to be repaired respectively, each opposite vertical plate is driven by each hydraulic cylinder to be away from each other, and the two transverse rollers move transversely to correct and repair the upper surface of the steel to be repaired.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110486772.0A CN112974572B (en) | 2021-05-02 | 2021-05-02 | Building steel structure metal material repair equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110486772.0A CN112974572B (en) | 2021-05-02 | 2021-05-02 | Building steel structure metal material repair equipment |
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| CN112974572A CN112974572A (en) | 2021-06-18 |
| CN112974572B true CN112974572B (en) | 2023-03-14 |
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| CN210632684U (en) * | 2019-09-09 | 2020-05-29 | 安徽省天之泽工程科技有限公司 | Leveling device is repaired to steel template for building engineering |
| CN211707770U (en) * | 2020-01-11 | 2020-10-20 | 天津顺永荣科技有限公司 | Strip steel longitudinal shear edge-collapsing repairing device |
| CN212285384U (en) * | 2020-04-30 | 2021-01-05 | 天津市利民丰科技有限公司 | Strip steel uncoiling transverse crease leveling device |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104384246A (en) * | 2014-09-30 | 2015-03-04 | 巢湖广丰金属制品有限公司 | Automatic control system and method for finely shaping strip steel |
| CN204074827U (en) * | 2014-10-09 | 2015-01-07 | 苏州晓炎自动化设备有限公司 | The removable plate straightening machine of a kind of gate-type |
| JP2019076951A (en) * | 2017-10-27 | 2019-05-23 | 三菱重工業株式会社 | Repair device and repair method |
| CN208495448U (en) * | 2018-05-18 | 2019-02-15 | 天津市振海工贸有限公司 | A kind of five metalworkings steel apparatus for leveling |
| CN209238739U (en) * | 2018-12-30 | 2019-08-13 | 河南宏基幕墙制造有限公司 | A kind of aluminium opens leveling device |
| CN210632684U (en) * | 2019-09-09 | 2020-05-29 | 安徽省天之泽工程科技有限公司 | Leveling device is repaired to steel template for building engineering |
| CN211707770U (en) * | 2020-01-11 | 2020-10-20 | 天津顺永荣科技有限公司 | Strip steel longitudinal shear edge-collapsing repairing device |
| CN212285384U (en) * | 2020-04-30 | 2021-01-05 | 天津市利民丰科技有限公司 | Strip steel uncoiling transverse crease leveling device |
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| CN112974572A (en) | 2021-06-18 |
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Effective date of registration: 20230222 Address after: 256600, 600 meters north of the first of Wanshida Road, Dianzi Town, Boxing County, Binzhou City, Shandong Province Applicant after: Shandong Changyuan Material Technology Co.,Ltd. Address before: 243002 School of architectural engineering, Anhui University of Technology, 59 East Lake Road, Anhui, Ma'anshan Applicant before: Li Tao |
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