CN117324424A - Shaping device and method for producing and processing building aluminum templates - Google Patents
Shaping device and method for producing and processing building aluminum templates Download PDFInfo
- Publication number
- CN117324424A CN117324424A CN202311609245.XA CN202311609245A CN117324424A CN 117324424 A CN117324424 A CN 117324424A CN 202311609245 A CN202311609245 A CN 202311609245A CN 117324424 A CN117324424 A CN 117324424A
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- shaping device
- sliding
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 90
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000007493 shaping process Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 9
- 230000003247 decreasing effect Effects 0.000 claims abstract description 3
- 239000002699 waste material Substances 0.000 claims description 16
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000009435 building construction Methods 0.000 abstract description 2
- 239000002893 slag Substances 0.000 abstract 2
- 239000004411 aluminium Substances 0.000 description 8
- 238000003475 lamination Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to the technical field of building construction, in particular to a shaping device and a shaping method for producing and processing a building aluminum template, wherein the shaping device comprises a base, a frame, a deslagging mechanism, a collecting tank, a hydraulic cylinder and a pressing mechanism, wherein the frame and the deslagging mechanism are respectively fixedly connected to the left end and the right end of the upper surface of the base; the collecting tank is arranged on the upper surface of the base, is positioned on the right side of the deslagging mechanism and can collect garbage falling from the deslagging mechanism; the number of the hydraulic cylinders is two, and the hydraulic cylinders are respectively and fixedly connected to the front end and the rear end of the upper surface of the frame; one side of the pressing mechanism is arranged at the output end of the hydraulic oil cylinder, the other side of the pressing mechanism is connected with the upper surface of the base, and the volume of the pressing mechanism can be driven to be increased or decreased through the hydraulic oil cylinder. The aluminum mould plate slag removal function has the advantages that the aluminum mould plate slag removal function is realized, the concave deformation is avoided when the aluminum mould plate is level due to the influence of concrete, the shaping quality is improved, the batch shaping of the aluminum mould plate is realized, the occupied area is small, and the shaping efficiency is improved.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a shaping device and method for producing and processing building aluminum templates.
Background
The aluminum alloy template is totally called as a concrete engineering aluminum alloy template, is a new generation template system, is a template which is manufactured by mechanical processing, welding and other processes and is suitable for the concrete engineering, and can be divided into a pull rod system and a pull sheet body system according to different stress modes, wherein the template system is divided into a plane template, a corner template and a component according to structural forms; because aluminum templates belongs to light metal materials, deformation easily appears after multiple use, in order not to influence concrete placement and use, the invention of application number 2022117371681 creates and discloses a shaping device for building aluminum templates production and processing, including device main part, plastic room and spout, the inside top fixedly connected with plastic room of device main part, the inside bottom both sides fixedly connected with spout of plastic room, the bottom swing joint of spout has the board of placing, the embedding is connected with the binding bolt in front of the top of spout, the back fixedly connected with locating hole of spout. The relevant staff can be according to actual demand back-and-forth movement fly leaf at the in-process of user device, but also adjustable flattening structure simultaneously with the laminating degree of aluminium template. However, during construction, when taking down the aluminum mould plate after the concrete pouring shaping, the surface of the aluminum mould plate is inevitably adhered with concrete waste, the concrete waste cannot be removed before shaping by the shaping device, the aluminum mould plate is leveled under the condition of doping concrete, the aluminum mould plate is deformed in a concave manner after shaping due to the fact that the concrete occupies a certain volume, shaping quality is poor, in addition, the aluminum mould plate can only be leveled by a single aluminum mould plate each time, the aluminum mould plate is used as a part for a large number of uses, and shaping efficiency of the aluminum mould plate is low under the condition of not enlarging a processing field.
Disclosure of Invention
The invention provides a shaping device and a shaping method for producing and processing an aluminum template of a building, which aim to overcome the defects that refractory concrete waste on the surface of the aluminum template is difficult to remove, the leveling quality of the aluminum template is poor, multiple aluminum templates cannot be leveled simultaneously, and the shaping efficiency is low in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the shaping device for the production and processing of the building aluminum template comprises a base, a frame, a deslagging mechanism, a collecting tank, a hydraulic cylinder and a pressing mechanism, wherein the frame and the deslagging mechanism are respectively and fixedly connected to the left end and the right end of the upper surface of the base; the collecting tank is arranged on the upper surface of the base, is positioned on the right side of the deslagging mechanism and can collect garbage falling from the deslagging mechanism; the number of the hydraulic cylinders is two, and the hydraulic cylinders are respectively and fixedly connected to the front end and the rear end of the upper surface of the frame; one side of the pressing mechanism is arranged at the output end of the hydraulic oil cylinder, the other side of the pressing mechanism is connected with the upper surface of the base, and the volume of the pressing mechanism can be driven to be increased or decreased through the hydraulic oil cylinder.
The purpose is to rely on vibration to remove the concrete waste adhered to the surface of the aluminum mould plate, so as to prevent the concrete from reducing the shaping quality of the aluminum mould plate when the aluminum mould plate is shaped, and the deslagging mechanism comprises a box body, a deslagging assembly and a braking assembly; the deslagging assembly is arranged at the top end of the box body, and the braking assembly is arranged in the inner cavity of the box body.
Preferably, the deslagging assembly comprises: the box body is fixedly connected to the right side of the upper surface of the base; the number of the support rods is two, and the support rods are vertically spliced at the front end and the rear end of the top of the box body respectively; the spring is sleeved on the outer wall of the supporting rod; the vibrating plate is fixedly connected to the top end of the supporting rod, wherein the top end of the spring is connected with the lower surface of the vibrating plate, the bottom end of the spring is connected with the upper surface of the box body, and the supporting rod is supported under the action of spring force; the number of the vibrating motors is two, and the vibrating motors are respectively arranged at the front end and the rear end of the lower surface of the vibrating plate; the number of the limiting blocks is four, and the limiting blocks are respectively screwed at four corners of the upper surface of the vibrating plate; the first brake block is installed in the inboard bottom of bracing piece.
Preferably, the brake assembly comprises: the sliding rail is arranged at the bottom end of the inner cavity of the box body along the front-back direction, and the sliding rail is in a dovetail shape; the number of the sliding blocks is two, and the sliding blocks are respectively sleeved at the front end and the rear end of the outer wall of the sliding rail; the second brake block is arranged on the outer side of the sliding block, and can brake the supporting rod when contacting with the first brake block; the motor is arranged at the center of the left side wall of the box body; the turntable is arranged at the output end of the motor; the number of the connecting rods is two, one end of each connecting rod is connected with the upper end and the lower end of the right side wall of the turntable through a pin shaft, and the other end of each connecting rod is connected with the top of the sliding block through a pin shaft.
Under the spring force effect, make the vibrating plate have the ability of moving from top to bottom through the bracing piece, promote vibrating motor to the vibration effect of vibrating plate, do benefit to concrete and aluminium template and break away from, when the motor drove the carousel clockwise or anticlockwise rotatory, can pull two sliders simultaneously outwards or to inboard removal through the connecting rod, the second brake block is close to or keeps away from first brake block, can brake the bracing piece, and the aluminium template of being convenient for is taken off from the vibrating plate, uses more humanizedly.
The pressing mechanism comprises a plurality of pressing plates and limiting assemblies, wherein the pressing plates are arranged from top to bottom, the top of the pressing plate positioned at the uppermost layer is connected with the output end of the hydraulic cylinder, and the bottom of the pressing plate positioned at the lowermost layer is connected with the upper surface of the base; the limiting assemblies are arranged in number, the limiting assemblies are connected to the left side and the right side of the pressing plates from top to bottom through pin shafts, and the two adjacent pressing plates are connected through the limiting assemblies, so that the pressing plates can be distributed at equal intervals.
Preferably, the upper surface of the vibrating plate is inclined downwards from left to right, and the right side edge of the vibrating plate is positioned right above the collecting tank.
Preferably, the two connecting rods are rotated 180 degrees to coincide with each other relative to the center point of the turntable.
Preferably, the purpose is to keep a certain distance between the pressing plates, so that the aluminum templates can be conveniently placed and taken down, batch lamination and shaping of the aluminum templates are realized, the limiting assembly comprises a base, a first gear, a second gear, a swing rod, a telescopic rod, a sliding sleeve and a rack, and the base is rectangular; the number of the first gears is two, and the first gears can be respectively arranged at the front end and the rear end of the top of the inner cavity of the base in a rotating way around the axis of the base through pin shafts; the number of the second gears is two, the second gears can be respectively arranged at the front end and the rear end of the bottom of the inner cavity of the base in a rotating way around the axis of the second gears through pin shafts, and the second gears are in meshed connection with the first gears and have the same shape; the swinging rods are arranged on the outer walls of the first gear and the second gear, and the swinging rods are symmetrical in pairs by taking the center point of the base as the center; the telescopic rods are inserted into the inner cavity of the swing rod, and two groups of telescopic rods positioned at the upper end and the lower end are respectively connected with the side walls of the two adjacent pressing plates through pin shafts; the slide bar is vertically arranged at the center of the inner cavity of the base; the number of the sliding sleeves is two, and the sliding sleeves are respectively sleeved at the upper end and the lower end of the outer wall of the sliding rod; the number of racks is four, every two racks are respectively arranged on the front side wall and the rear side wall of the two sliding sleeves, the rack at the top is meshed with the first gear, and the rack at the bottom is meshed with the second gear.
Preferably, the outer wall of the sliding rod is rectangular.
Preferably, when the two sliding sleeves are in contact with each other, the first gear and the second gear are braked through the rack.
A shaping method of a shaping device for producing and processing building aluminum templates comprises the following steps:
firstly, placing an aluminum mould plate adhered with concrete waste on a vibration plate, limiting the aluminum mould plate through a limiting block, enabling a vibration motor to drive the vibration plate to vibrate, enabling the vibration plate to move up and down through a supporting rod under the elastic action of a spring, improving the vibration effect of the vibration plate on the aluminum mould plate, vibrating the concrete waste down, falling the concrete waste into a collecting tank along an inclined plane of the aluminum mould plate, and removing impurities on the surface of the aluminum mould plate;
step two, driving the turntable to drive one end of the connecting rod to do clockwise rotation movement through a motor, and further enabling the other end of the connecting rod to pull the two sliding blocks to simultaneously move outwards along the outer wall of the sliding rail until the second brake block contacts with the first brake block, braking the supporting rod, eliminating vibration of the vibrating plate, and removing the aluminum template from the vibrating plate;
the aluminum templates to be leveled are sequentially placed on the upper surfaces of the pressing plates, the uppermost pressing plates are driven to move downwards through the hydraulic oil cylinders, the telescopic rods can slide in the inner cavities of the sliding sleeves along with the compression of the intervals between the pressing plates, meanwhile, the sliding sleeves stir the first gears to rotate, the first gears are meshed with the second gears to rotate reversely, and the first gears and the second gears are rotated reversely, under the action of rack transmission, the two groups of the first gears and the second gears synchronously rotate, so that the telescopic rods at the upper position and the lower position are gradually close, the adjacent pressing plates are continuously close, the pressing plates press the aluminum templates, and the aluminum templates are leveled under the clamping of the pressing plates;
step four, wait that aluminum templates accomplishes the plastic, let the clamp plate shift up through hydraulic cylinder, the clamp plate drives the telescopic link and upwards swings, under first gear and second gear engagement, the telescopic link that is in the bottom swings downwards, let keep away gradually between two adjacent clamp plates, along with the relative motion of first gear and second gear, the rack drives two sliding sleeves and is close gradually, until the sliding sleeve contacts each other, keep away from back position fixation between the clamp plate, can have sufficient space to take off aluminum templates from the clamp plate.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the aluminum template placed on the vibrating plate can not fall down through the limiting block, the vibrating motor can enable the vibrating plate to drive the aluminum template to vibrate under the supporting of the supporting rod to the vibrating plate, concrete adhered to the surface of the aluminum template is vibrated down, concrete waste is collected in the collecting tank, the rotating disc drives the connecting rod to move, the sliding block can slide outwards, the second brake block is attached to the first brake block, the supporting rod is braked, the vibrating plate stops vibrating, the aluminum template deslagging function is achieved, the aluminum template can be rapidly taken down after deslagging, no deslagging empty stage exists, the phenomenon that the aluminum template is influenced by the concrete to generate concave deformation when the aluminum template is level is avoided, and the shaping quality is improved.
2. According to the invention, the uppermost laminated board is driven to move downwards through the hydraulic cylinder, the interval between the laminated boards is gradually reduced, the telescopic rods slide in the sliding sleeve along with the movement of the laminated boards, two adjacent laminated boards can be simultaneously close to each other under the meshing transmission of the first gear and the second gear, and under the assistance of the racks, the four telescopic rods are simultaneously linked, so that the movement between the laminated boards is always kept parallel until the laminated boards can clamp the aluminum templates, the batch shaping of the aluminum templates is realized, the occupied area is small, the shaping efficiency is improved, the stress among the laminated boards is balanced, and the leveling quality is high.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a right side cross-sectional view of the deslagging mechanism of the invention.
FIG. 3 is a front cross-sectional view of the deslagging mechanism of the invention.
Fig. 4 is a schematic structural diagram of the pressing mechanism of the present invention.
Fig. 5 is a schematic structural view of a limiting component according to the present invention.
Fig. 6 is a right side cross-sectional view of the spacing assembly of the present invention.
Fig. 7 is an enlarged view of fig. 6 at a in accordance with the present invention.
In the figure: 1. a base; 2. a frame; 3. a deslagging mechanism; 4. a collection tank; 5. a hydraulic cylinder; 6. a pressing mechanism; 31. A case body; 300. a deslagging assembly; 32. a support rod; 33. a spring; 34. a vibration plate; 35. a vibration motor; 36. a limiting block; 37. a first brake pad; 301. a brake assembly; 38. a slide rail; 39. a slide block; 310. a second brake pad; 311. a motor; 312. a turntable; 313. a connecting rod; 61. a pressing plate; 62. a limit component; 621. a base; 622. a first gear; 623. a second gear; 624. swing rod; 625. a telescopic rod; 626. a slide bar; 627. a sliding sleeve; 628. a rack.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a technical scheme that: the utility model provides a shaping device is used in building aluminum mould board production and processing, as shown in fig. 1-7, including base 1, the left and right sides of base 1 upper surface is fixedly connected with frame 2 and deslagging mechanism 3 respectively, collecting vat 4 on deslagging mechanism 3 right side has been placed to base 1 upper surface, deslagging mechanism 3 can rely on the vibration to shake the concrete waste material on aluminum mould board surface, collect concrete waste material through collecting vat 4, hydraulic cylinder 5 is all installed at both ends around the surface on frame 2, lamination mechanism 6 one side is installed to hydraulic cylinder 5 output, lamination mechanism 6 opposite side and base 1 upper surface are connected.
The deslagging mechanism 3 comprises a box body 31 fixedly connected to the right end of the upper surface of the base 1, a deslagging assembly 300 arranged at the top end of the box body 31 and a braking assembly 301 arranged in the inner cavity of the box body 31;
the deslagging assembly 300 includes: the front end and the back end of the upper surface of the box body 31 are respectively inserted with a supporting rod 32 capable of moving up and down, the outer wall of the supporting rod 32 is sleeved with a spring 33, the top end of the supporting rod 32 is provided with a vibrating plate 34 which is obliquely arranged, the top end of the spring 33 is connected with the lower surface of the vibrating plate 34, the bottom end of the spring 33 is connected with the upper surface of the box body 31, the vibrating plate 34 is supported under the action of the elasticity of the spring 33, an aluminum template can be obliquely placed on the vibrating plate 34, the right side of the vibrating plate 34 is positioned right above the collecting tank 4, the inclined surface of the aluminum template can enable concrete waste on the surface to fall into the collecting tank 4, vibrating motors 35 are respectively arranged at the front end and the back end of the lower surface of the vibrating plate 34, the vibrating plate 34 is vibrated through the vibrating motors 35, four corners of the upper surface of the vibrating plate 34 are respectively connected with limiting blocks 36 in a threaded manner, the aluminum template is prevented from falling from the vibrating plate 34, and a first brake pad 37 is arranged at the bottom end inside the supporting rod 32.
The brake assembly 301 includes: the slide rail 38 is installed along fore-and-aft direction to box body 31 inner chamber bottom, slide rail 38 outer wall front and back both ends have all been cup jointed slider 39, slide rail 38 outer wall shape is the dovetailed, ensure that slider 39 can slide on slide rail 38 horizontally, second brake block 310 is installed in the slider 39 outside, second brake block 310 is braked to bracing piece 32 when contacting with first brake block 37, motor 311 is installed to box body 31 left side central point, carousel 312 is installed to motor 311 output, carousel 312 right side upper and lower both ends are connected with connecting rod 313 one end respectively through the round pin axle, the connecting rod 313 other end is connected through the round pin axle with slider 39 top.
And (3) deslagging an aluminum template: the adhesion has the aluminium template of concrete waste to put on vibrating plate 34, and is spacing to the aluminium template through stopper 36, lets vibrating motor 35 drive vibrating plate 34 vibration, and under spring 33 elastic action, bracing piece 32 makes vibrating plate 34 can reciprocate, promotes vibrating plate 34 to aluminium template vibration effect, shakes down the concrete waste, falls into collecting vat 4 along aluminium template inclined plane, realizes that aluminium template surface impurity clears away.
The motor 311 drives the turntable 312 to drive one end of the connecting rod 313 to rotate clockwise, so that the other end of the connecting rod 313 pulls the two sliding blocks 39 to move outwards along the outer wall of the sliding rail 38 until the second brake block 310 contacts with the first brake block 37, the supporting rod 32 is braked, the vibration of the vibration plate 34 is eliminated, and the aluminum template can be removed from the vibration plate 34.
The pressing mechanism 6 comprises a plurality of pressing plates 61 and a plurality of limiting assemblies 62, the pressing plates 61 are arranged from top to bottom, the pressing plate 61 positioned at the uppermost layer is connected with the output end of the hydraulic cylinder 5, the pressing plate 61 positioned at the lowermost layer is connected with the upper surface of the base 1, and the left side and the right side of each two adjacent pressing plates 61 are connected through the limiting assemblies 62.
Preferably, the two connecting rods 313 are rotated 180 degrees to coincide with each other relative to the center of the turntable 312, and when the turntable 312 is driven by the motor 311 to rotate clockwise or counterclockwise, the two sliding blocks 39 can be pulled by the connecting rods 313 to move outwards or inwards simultaneously.
In a preferred scheme, still further, the spacing subassembly 62 includes the base 621 that is rectangle, the both ends all have through the round pin hub connection around self axis pivoted first gear 622 around the embedded top of base 621, the both ends all have through the round pin hub connection around self axis pivoted second gear 623 around the bottom of base 621 inner chamber, first gear 622 and second gear 623 meshing are connected, and the shape is the same, the first gear 622 and the second gear 623 of both sides can the counter-rotating about letting, first gear 622 and second gear 623 outer wall all fixedly connected with pendulum rod 624, pendulum rod 624 is two bilateral symmetry for base 621 central point, the telescopic link 625 has been pegged graft to pendulum rod 624 inner chamber, telescopic link 625 that is located upper and lower both ends connects at two adjacent clamp plate 61 lateral walls through the round pin hub connection, install 626 along upper and lower direction through the cooperation of telescopic link 625, slide bar outer wall upper and lower both ends have cup jointed the sliding sleeve 627, the outer wall shape is rectangle, prevent the rotation both sides when the sliding sleeve slides up and down, install the both sides of the sliding sleeve 622 in front and rear, the rack gear 628 is located the second gear 628 is located the two and the rack gear 628 is contacted with the rack 628 in the outside mutually, the rack gear 628 is located the two is contacted with the rack gear 628 in the outside the rack gear position when the rack gear is contacted with the second gear 628.
Shaping an aluminum template: the aluminum templates to be leveled are sequentially placed on the upper surfaces of the pressing plates 61, the uppermost laminated plates 61 are driven to move downwards through the hydraulic cylinders 5, the distance between the pressing plates 61 is compressed, the telescopic rods 625 can slide in the inner cavities of the swinging rods 624, meanwhile, the swinging rods 624 stir the first gears 622 to rotate, the first gears 622 are meshed with the second gears 623 to enable the first gears 622 and the second gears 623 to rotate reversely, under the transmission effect of the racks 628, the two groups of the first gears 622 and the second gears 623 rotate synchronously, so that the telescopic rods 625 at the upper and lower positions are gradually close, adjacent pressing plates 61 are continuously close, the pressing plates 61 press the aluminum templates, and the aluminum templates are leveled under the clamping of the pressing plates 61.
After the aluminum templates are shaped, the pressing plates 61 are moved upwards through the hydraulic oil cylinders 5, the pressing plates 61 drive the telescopic rods 625 to swing upwards, the telescopic rods 625 at the bottoms are swung downwards under the meshing of the first gears 622 and the second gears 623, the adjacent two pressing plates 61 are gradually far away, along with the relative movement of the first gears 622 and the second gears 623, the racks 628 drive the two sliding sleeves 627 to gradually approach until the sliding sleeves 627 are in contact with each other, the positions between the pressing plates 61 far away from the rear are fixed, and enough space can be reserved for taking down the aluminum templates from the pressing plates 61.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. Shaping device is used in building aluminum mould board production and processing, including base (1), its characterized in that, shaping device is used in building aluminum mould board production and processing still includes:
the frame (2) and the deslagging mechanism (3) are respectively and fixedly connected to the left end and the right end of the upper surface of the base (1);
the collecting tank (4) is arranged on the upper surface of the base (1), and the collecting tank (4) is positioned on the right side of the deslagging mechanism (3) and can collect garbage falling from the deslagging mechanism (3);
the hydraulic cylinders (5) are two in number and are respectively and fixedly connected to the front end and the rear end of the upper surface of the frame (2);
one side of the pressing mechanism (6) is arranged at the output end of the hydraulic oil cylinder (5), the other side of the pressing mechanism is connected with the upper surface of the base (1), and the volume of the pressing mechanism (6) can be driven to be increased or decreased through the hydraulic oil cylinder (5);
the deslagging mechanism (3) comprises:
the box body (31) is fixedly connected to the right side of the upper surface of the base (1);
the deslagging assembly (300) is arranged at the top end of the box body (31);
the brake assembly (301) is arranged in the inner cavity of the box body (31);
the pressing mechanism (6) comprises:
the pressing plates (61) are arranged from top to bottom, wherein the top of the pressing plate (61) positioned at the uppermost layer is connected with the output end of the hydraulic cylinder (5), and the bottom of the pressing plate (61) positioned at the lowermost layer is connected with the upper surface of the base (1);
the limiting assemblies (62) are arranged in a plurality, are connected to the left side and the right side of the pressing plates (61) from top to bottom through pin shafts, and connect the two adjacent pressing plates (61) through the limiting assemblies (62), so that the pressing plates (61) can be distributed at equal intervals.
2. The shaping device for the production and processing of building aluminum templates according to claim 1, wherein the deslagging assembly (300) comprises:
the number of the support rods (32) is two, and the support rods are respectively vertically inserted into the front end and the rear end of the top of the box body (31);
the spring (33) is sleeved on the outer wall of the supporting rod (32);
the vibrating plate (34) is fixedly connected to the top end of the supporting rod (32), wherein the top end of the spring (33) is connected with the lower surface of the vibrating plate (34), the bottom end of the spring (33) is connected with the upper surface of the box body (31), and the supporting rod (32) is supported under the elastic force of the spring (33);
the vibrating motors (35) are arranged at the front end and the rear end of the lower surface of the vibrating plate (34) respectively;
the number of the limiting blocks (36) is four, and the limiting blocks are respectively screwed at four corners of the upper surface of the vibrating plate (34);
the first brake pad (37) is arranged at the bottom end of the inner side of the supporting rod (32).
3. The shaping device for producing and processing building aluminum templates according to claim 2, wherein the brake assembly comprises:
the sliding rail (38) is arranged at the bottom end of the inner cavity of the box body (31) along the front-back direction, and the sliding rail (38) is in a dovetail shape;
the number of the sliding blocks (39) is two, and the sliding blocks are respectively sleeved at the front end and the rear end of the outer wall of the sliding rail (38);
the second brake pad (310) is arranged outside the sliding block (39), and the second brake pad (310) can brake the supporting rod (32) when contacting the first brake pad (37);
a motor (311) arranged at the center of the left side wall of the box body (31);
the turntable (312) is arranged at the output end of the motor (311);
and the number of the connecting rods (313) is two, one ends of the connecting rods are respectively connected with the upper end and the lower end of the right side wall of the turntable (312) through pin shafts, and the other ends of the connecting rods (313) are connected with the top of the sliding block (39) through pin shafts.
4. A shaping device for building aluminum form production and processing according to claim 3, characterized in that the upper surface of the vibrating plate (34) is inclined downwards from left to right, and the right side edge of the vibrating plate (34) is positioned right above the collecting tank (4).
5. A shaping device for the production and processing of building aluminum templates according to claim 4, characterized in that the two connecting rods (313) are rotated 180 degrees to coincide with each other with respect to the center point of the turntable (312).
6. The shaping device for the production and processing of building aluminum templates according to claim 5, wherein the limiting assembly (62) comprises:
a base (621) having a rectangular shape;
the number of the first gears (622) is two, and the first gears can be respectively arranged at the front end and the rear end of the top of the inner cavity of the base (621) in a rotating way around the axis of the first gears through pin shafts;
the two second gears (623) are respectively arranged at the front end and the rear end of the bottom of the inner cavity of the base (621) in a rotatable mode around the axis of the base through pin shafts, and the second gears (623) are in meshed connection with the first gears (622) and have the same shape;
the swinging rods (624) are arranged on the outer walls of the first gear (622) and the second gear (623), and the swinging rods (624) are symmetrical with each other by taking the center point of the base (621) as the center;
the telescopic rods (625) are inserted into the inner cavity of the swinging rod (624), and two groups of telescopic rods (625) positioned at the upper end and the lower end are respectively connected with the side walls of the two adjacent pressing plates (61) through pin shafts;
the slide bar (626) is vertically arranged at the center of the inner cavity of the base (621);
the sliding sleeves (627) are two in number and are respectively sleeved at the upper end and the lower end of the outer wall of the sliding rod (626);
the number of racks (628) is four, every two racks are respectively arranged on the front side wall and the rear side wall of the two sliding sleeves (627), the racks (628) at the top are connected with the first gear (622) in a meshed mode, and the racks (628) at the bottom are connected with the second gear (623) in a meshed mode.
7. The shaping device for producing and processing building aluminum templates according to claim 6, wherein the outer wall of the sliding rod (626) is rectangular in shape.
8. The shaping device for producing and processing building aluminum templates according to claim 7, wherein when the two sliding sleeves (627) are in contact with each other, the first gear (622) and the second gear (623) are braked by the rack (628).
9. The shaping method of the shaping device for the production and processing of the building aluminum template according to claim 8, which is characterized by comprising the following steps:
firstly, placing an aluminum template adhered with concrete waste on a vibrating plate (34), limiting the aluminum template through a limiting block (36), enabling a vibrating motor (35) to drive the vibrating plate (34) to vibrate, enabling the vibrating plate (34) to move up and down under the elastic action of a spring (33), improving the vibrating effect of the vibrating plate (34) on the aluminum template, vibrating the concrete waste down, and enabling the concrete waste to fall into a collecting tank (4) along an inclined plane of the aluminum template to remove impurities on the surface of the aluminum template;
step two, driving a turntable (312) to drive one end of a connecting rod (313) to do clockwise rotation movement through a motor (311), and further enabling the other end of the connecting rod (313) to pull two sliding blocks (39) to simultaneously move outwards along the outer wall of a sliding rail (38) until a second brake block (310) is contacted with a first brake block (37), braking a supporting rod (32), eliminating vibration of a vibrating plate (34), and removing an aluminum template from the vibrating plate (34);
thirdly, the aluminum templates to be leveled are sequentially placed on the upper surface of a pressing plate (61), the uppermost laminated plate (61) is driven to move downwards through a hydraulic oil cylinder (5), along with the compression of the space between the pressing plates (61), a telescopic rod (625) can slide in the inner cavity of a swinging rod (624), meanwhile, the swinging rod (624) toggles a first gear (622) to rotate, and the first gear (622) and a second gear (623) are reversely rotated due to the meshed connection of the first gear (622) and the second gear (623), under the transmission action of a rack (628), the two groups of the first gear (622) and the second gear (623) synchronously rotate, so that the telescopic rod (625) at the upper position and the lower position is gradually closed, the adjacent pressing plates (61) are continuously closed, the pressing plates (61) press the aluminum templates, and the aluminum templates are leveled under the clamping of the pressing plates (61);
step four, wait that aluminum mould board accomplishes the plastic, let clamp plate (61) shift up through hydraulic cylinder (5), clamp plate (61) drive telescopic link (625) upwards swing, under first gear (622) and second gear (623) meshing, telescopic link (625) at the bottom down swing, let keep away from gradually between two adjacent clamp plates (61), along with the relative motion of first gear (622) and second gear (623), rack (628) drive two sliding sleeves (627) and are close gradually, until sliding sleeve (627) contact each other, keep away from back fixed in position between clamp plate (61), can have sufficient space to take off aluminum mould board from clamp plate (61).
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| CN202311609245.XA CN117324424B (en) | 2023-11-29 | 2023-11-29 | Shaping device and method for producing and processing building aluminum templates |
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| CN202311609245.XA CN117324424B (en) | 2023-11-29 | 2023-11-29 | Shaping device and method for producing and processing building aluminum templates |
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| CN117324424B (en) | 2024-02-09 |
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