CN219053835U - Surface treatment device for processing prefabricated partition plate - Google Patents

Abstract

The utility model provides a surface treatment device for processing prefabricated partition boards, which belongs to the technical field of partition board production, and comprises a workbench, wherein a portal frame is arranged on the workbench, the lower end of a cross beam of the portal frame is in sliding connection with a sliding plate which is driven by a driving mechanism to move left and right, the left side of the lower end of the sliding plate is connected with a mounting plate, two polishing rollers which are driven by a first power mechanism to synchronously rotate in the same direction are arranged in parallel along the front-back direction in the lower end of the mounting plate, and the left side and the right side of the mounting plate are respectively provided with a first dust hood; the right side of the lower extreme of sliding plate is connected with the connecting plate, and the lower extreme of connecting plate is provided with a plurality of synchronous pivoted brush of being driven by second power unit, and one side of every brush all is equipped with the dust absorption pipe, and the dust absorption pipe intercommunication has the second rose box, and the top of second rose box is equipped with the second fan. The utility model can realize the continuous operation of polishing the surface of the partition plate and automatically collecting scraps generated by polishing, thereby improving the production efficiency.

Description

Surface treatment device for processing prefabricated partition plate

Technical Field

The utility model relates to the technical field of partition plate production, in particular to a surface treatment device for processing a prefabricated partition plate.

Background

Partition boards (also called prefabricated partition boards) refer to wall prefabricated boards for non-bearing parts in buildings, which are specified by JG/T169-2016 light-weight boards for building partition walls, and include glass fiber reinforced cement boards (GRC boards), glass fiber reinforced gypsum hollow boards (GRG boards), pressurized aerated concrete boards (ALC boards), steel wire (steel wire mesh) reinforced cement boards, light-weight concrete boards, composite sandwich light-weight boards and the like. The prefabricated partition boards are adopted to construct the assembled large-plate building, so that the industrialized and mechanized construction degree can be improved, the on-site operation is reduced, the on-site labor is saved, the seasonal influence is overcome, and the construction period of the building is shortened.

Most of the prior partition boards are extruded by a die, and when the partition boards are taken out of the die, the surface roughness of the partition boards is relatively high, the partition boards cannot be directly used, and polishing is needed. The existing manufacturers produce partition plate surface treatment equipment for polishing the surfaces of partition plates in order to improve polishing efficiency, but the existing partition plate surface treatment equipment has certain defects in the actual use process, such as a large amount of dust and fragments generated in the treatment process, so that the working environment is polluted, the physical health of operators is also greatly harmed, the fragments generated by polishing cannot be cleaned, manual secondary treatment is needed, and the production efficiency is low.

Disclosure of Invention

The utility model aims to solve at least one of the technical problems in the related art to a certain extent, and therefore, the utility model provides a surface treatment device for processing the prefabricated partition plate, which can realize continuous operation of polishing the surface of the partition plate and automatically collecting scraps generated by polishing, reduce the labor intensity of workers and improve the production efficiency.

According to an embodiment of the utility model, a surface treatment device for processing a prefabricated partition plate comprises: the workbench is provided with a clamping assembly for fixing the partition plate; the device comprises a portal frame, a clamping assembly, a driving mechanism, a mounting plate, two polishing rollers, a first dust hood, a first filter box and a first fan, wherein the portal frame is arranged on a workbench, the clamping assembly is arranged under a cross beam of the portal frame, the lower end of the cross beam of the portal frame is connected with the sliding plate in a sliding manner, the sliding plate is driven by the driving mechanism to move left and right, the mounting plate is connected to the left side of the lower end of the sliding plate through a first connecting column, the mounting groove is formed in the lower end of the mounting plate, the two polishing rollers are arranged in parallel in the front-back direction in the mounting groove and are driven by the first driving mechanism to synchronously rotate in the same direction, the left side and the right side of the mounting plate are respectively provided with the first dust hood, the first dust hood is communicated with the first filter box through a first pipe, and the first fan is arranged above the first filter box; the connecting plate, the connecting plate passes through the second spliced pole to be connected the right side of the lower extreme of sliding plate, the lower extreme of connecting plate is provided with a plurality of brushes, and is a plurality of the synchronous rotation of second power unit drive is by the brush, every one side of brush all is provided with the dust absorption pipe, the dust absorption pipe intercommunication has the second rose box, the top of second rose box is provided with the second fan.

According to the embodiment of the utility model, the surface treatment device for processing the prefabricated partition plate has at least the following technical effects: through being provided with mounting panel and connecting plate respectively in the left and right sides of the lower extreme of sliding plate, at the in-process that carries out work, fix the partition plate that will treat on the workstation through clamping component, start first power unit and second power unit later and drive respectively and polish roller and brush rotation, then start actuating mechanism and drive the relative partition plate of sliding plate and remove to left, thereby drive the upper surface of the gradual passing through of partition plate of polishing roller and the brush of rotation, and then realize polishing to the partition plate surface and to polishing the continuous operation that the piece automatic cleaning was collected that produces, reduce workman intensity of labour, improve production efficiency. The first dust suction covers are respectively arranged on the left side and the right side of the mounting plate, and can absorb dust and raised scraps generated in the polishing process in the process of polishing the surface of the partition plate by the two autorotation polishing rollers, so that the working environment of workers is improved; meanwhile, one side of each brush is provided with a dust collection pipe, and dust and scraps cleaned in the process of cleaning scraps left on the surface of the partition wall can be directly sucked into the second filter box through the dust collection pipe, so that the probability of scattering scraps is reduced, and the cleaning effect of the device is improved.

According to some embodiments of the utility model, the driving mechanism comprises a screw rod arranged in a beam of the portal frame along the left-right direction, the left end of the screw rod is connected with a positive and negative motor for driving the screw rod to rotate, a screw rod nut seat is arranged on the screw rod, and the sliding plate is connected to the screw rod nut seat.

According to some embodiments of the utility model, two guide rails are arranged at the lower end of the cross beam of the portal frame along the left-right direction, the two guide rails are symmetrically arranged at the front side and the rear side of the screw rod, and the sliding plate is connected to the guide rails in a sliding manner.

According to some embodiments of the utility model, a left limit sensor is arranged on the left side of the lower end of the cross beam of the portal frame, the left limit sensor is electrically connected with a controller, the controller is electrically connected with the positive and negative motor, and the positive and negative motor is electrically connected with a positive and negative starting switch.

According to some embodiments of the utility model, a right limit sensor is arranged on the right side of the lower end of the cross beam of the portal frame, and the right limit sensor is electrically connected with the controller.

According to some embodiments of the utility model, the first power mechanism comprises a first motor connected with the grinding roller on the left side, a main belt wheel is arranged on the grinding roller on the left side, a slave belt wheel is arranged on the grinding roller on the right side, and the main belt wheel and the slave belt wheel are connected through a synchronous belt.

According to some embodiments of the utility model, the second power mechanism comprises a second motor connected with one of the brushes, a gear is arranged on each brush, and the gears on two adjacent brushes are meshed with each other.

According to some embodiments of the utility model, the left and right sides of the connection plate are respectively provided with a second dust hood, and the second dust hood is communicated with the second filter box through a second pipe.

According to some embodiments of the utility model, the upper end rear side of the workbench is provided with a reference plate, the clamping assembly comprises a positioning plate arranged on the right side of the upper end of the workbench and a cylinder arranged on the left side of the upper end of the workbench, and one end of the cylinder towards the positioning plate is provided with a tightening plate.

According to some embodiments of the utility model, a lifting plate is arranged between the sliding plate and the mounting plate, the first connecting column is connected between the mounting plate and the lifting plate, the second connecting column is arranged between the connecting plate and the lifting plate, vertical rods are arranged at four corner positions of the lower end of the sliding plate, the lifting plate is connected to the vertical rods in a sliding manner, a hydraulic cylinder is arranged in the middle of the lower end of the sliding plate, and a piston rod of the hydraulic cylinder is connected to the upper end of the lifting plate.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The utility model is further described with reference to the accompanying drawings and examples, in which:

FIG. 1 is a schematic diagram of a first embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of the structure shown at A in FIG. 1;

FIG. 3 is a schematic view of an assembled structure of a first power mechanism and two grinding rolls according to an embodiment of the present utility model;

fig. 4 is a schematic structural view of a second embodiment of the present utility model.

Reference numerals:

100 workbench, 110 positioning plate, 120 cylinder, 130 propping plate;

210 portal frame, 220 sliding plate, 221 vertical rod, 230 first connecting column, 240 second connecting column, 250 lead screw, 260 positive and negative motor, 270 lead screw nut seat, 280 guide rail;

310 mounting plates, 311 mounting grooves, 320 grinding rollers, 330 first dust suction hoods, 340 first pipes, 350 first filter boxes and 360 first fans;

410 connecting plate, 420 brush, 430 dust suction pipe, 440 second filter box, 450 second fan, 460 second dust suction hood, 470 second pipe;

510 left limit sensor, 520 right limit sensor, 530 right limit sensor;

610 first motor, 620 primary pulley, 630 secondary pulley, 640 timing belt, 650 second motor;

710 lifting plate, 720 hydraulic cylinder;

800 partition boards.

Detailed Description

Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.

In the description of the present utility model, it should be understood that references to orientation or positional relationships indicated as "upper", "lower", "front", "rear", "left", "right", etc., are based on the orientation or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, the description of "first", "second", etc. is only for the purpose of distinguishing technical features, and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.

Example 1

Referring to fig. 1 and 2, the surface treatment device for processing prefabricated partition boards according to the embodiment of the utility model is mainly applied to surface treatment processing for polishing a rough surface of a partition board 800 taken out of a mold and collecting cleaning scraps, and comprises a workbench 100, wherein a clamping assembly for fixing the partition board 800 is arranged on the workbench 100; the clamping assembly is provided with a portal frame 210 right above, the lower end of a beam of the portal frame 210 is slidably connected with a sliding plate 220 which is driven by a driving mechanism to move left and right, the left side of the lower end of the sliding plate 220 is connected with a mounting plate 310 through a first connecting column 230, the lower end of the mounting plate 310 is internally provided with a mounting groove 311, two polishing rollers 320 are arranged in parallel along the front-back direction in the mounting groove 311, the two polishing rollers 320 are driven by a first power mechanism to synchronously rotate in the same direction, the left side and the right side of the mounting plate 310 are respectively provided with a first dust hood 330, the first dust hood 330 is communicated with a first filter box 350 through a first pipe 340, and a first fan 360 is arranged above the first filter box 350; the right side of the lower extreme of sliding plate 220 is connected with connecting plate 410 through second spliced pole 240, and the lower extreme of connecting plate 410 is provided with a plurality of brushes 420, and a plurality of brushes 420 are driven synchronous rotation by second power unit, and one side of every brush 420 all is provided with dust absorption pipe 430, and dust absorption pipe 430 intercommunication has second rose box 440, and the top of second rose box 440 is provided with second fan 450. Compared with the prior art, in the embodiment of the utility model, the mounting plate 310 and the connecting plate 410 are respectively arranged on the left side and the right side of the lower end of the sliding plate 220, in the working process, the partition plate 800 to be treated is fixed on the workbench 100 through the clamping component, then the first power mechanism and the second power mechanism are started to respectively drive the polishing roller 320 and the hairbrush 420 to rotate, and then the driving mechanism is started to drive the sliding plate 220 to move leftwards relative to the partition plate 800, so that the self-rotating polishing roller 320 and the hairbrush 420 are driven to gradually pass through the upper surface of the partition plate 800 in sequence, further, continuous operation of polishing the surface of the partition plate 800 and automatically cleaning and collecting scraps generated by polishing is realized, the labor intensity of workers is reduced, and the production efficiency is improved. The first dust suction covers 330 are respectively arranged on the left side and the right side of the mounting plate 310, so that the first dust suction covers 330 can absorb dust and raised scraps generated in the polishing process in the process of polishing the surface of the partition plate 800 by the two autorotation polishing rollers 320, and the working environment of workers is improved; meanwhile, one side of each brush 420 is provided with a dust collection pipe 430, and dust and scraps cleaned in the process of cleaning scraps left on the surface of the partition wall by the brushes 420 can be directly sucked into the second filter box 440 through the dust collection pipes 430, so that the probability of scattering scraps is reduced, and the cleaning effect of the device is improved.

As shown in fig. 1 and 2, preferably, the driving mechanism includes a screw shaft 250 disposed in the transverse beam of the gantry 210 in the left-right direction, a forward and reverse motor 260 for driving the screw shaft 250 to rotate is connected to the left end of the screw shaft 250, a screw nut seat 270 is provided on the screw shaft 250, and the sliding plate 220 is connected to the screw nut seat 270. After the partition plate 800 to be treated is fixed on the workbench 100 through the clamping assembly, the forward and reverse motor 260 is started to drive the screw rod 250 to rotate forward, the screw rod nut seat 270 and the sliding plate 220 are driven to move leftwards and steadily gradually, so that the self-rotating polishing roller 320 and the self-rotating hairbrush 420 are driven to sequentially pass through the upper surface of the partition plate 800 gradually, further, continuous operation of polishing the surface of the partition plate 800 and automatically cleaning and collecting scraps generated by polishing is realized, the labor intensity of workers is reduced, and the production efficiency is improved. Specifically, in order to make the sliding plate 220 move more smoothly left and right under the driving of the screw 250, two guide rails 280 are disposed at the lower end of the beam of the gantry 210 in the left and right direction, the two guide rails 280 are symmetrically disposed at the front and rear sides of the screw 250, and the sliding plate 220 is slidably connected to the guide rails 280.

As shown in fig. 1, preferably, a left limit sensor 510 is disposed on the left side of the lower end of the beam of the gantry 210, the left limit sensor 510 is electrically connected with a controller 520, the controller 520 is electrically connected with a positive and negative motor 260, and the positive and negative motor 260 is electrically connected with a positive and negative start switch. When the sliding plate 220 is driven by the screw rod 250 to move leftwards to the position triggering the left limit sensor 510, the left limit sensor 510 transmits a signal to the controller 520, the controller 520 controls the positive and negative motor 260 to stop, at this time, the polishing roller 320 and the hairbrush 420 finish polishing the upper surface of the partition plate 800, cleaning and stopping rotating, and an operator presses the positive and negative start switch to drive the sliding plate 220 to move rightwards to reset after the partition plate 800 after finishing processing is taken down to prepare for the next processing. It is understood that the model number of controller 520 is Siemens S7-200.

As shown in fig. 2, preferably, a right limit sensor 530 is disposed on the right side of the lower end of the beam of the gantry 210, the right limit sensor 530 is electrically connected to the controller 520, when the lead screw 250 drives the sliding plate 220 to move rightward to a position triggering the right limit sensor 530, the right limit sensor 530 transmits a signal to the controller 520, and the controller 520 controls the front and back motor 260 to stop, so as to ensure accurate resetting of the sliding plate 220, so as to prepare for processing the surface of the next partition plate 800.

As shown in fig. 3, preferably, the first power mechanism includes a first motor 610 connected to the left grinding roller 320, a main pulley 620 is provided on the left grinding roller 320, a sub-pulley 630 is provided on the right grinding roller 320, and the main pulley 620 and the sub-pulley 630 are connected by a timing belt 640. Because the main belt pulley 620 and the auxiliary belt pulley 630 are connected into a whole through the synchronous belt 640, in the process of processing the upper surface of the partition plate 800, the first motor 610 is started to drive the two polishing rollers 320 to rotate in the same direction, so that the two autorotation polishing rollers 320 sequentially pass through the upper surface of the partition plate 800 under the drive of the driving mechanism, and the polishing effect on the upper surface of the partition plate 800 is further improved.

Preferably, the second power mechanism includes a second motor 650 coupled to one of the brushes 420, each brush 420 having a gear thereon, the gears on adjacent two brushes 420 being intermeshed. In this way, all the brushes 420 can be driven to rotate under the drive of the second motor 650, the whole upper surface of the partition plate 800 is cleaned, dead angles are avoided, the cleaning effect is good, and the dust collection pipe 430 is arranged around each brush 420 in a staggered manner, so that cleaned dust and fragments can be directly sucked into the second filter box 440, the probability of scattering the fragments is reduced, and the cleaning effect of the device is improved.

Preferably, in order to further enhance the collection effect of dust and debris raised during the cleaning of the upper surface of the partition plate 800 by the brush 420, a second suction hood 460 is provided at the left and right sides of the connection plate 410, respectively, and the second suction hood 460 is communicated with the second filtering case 440 through a second pipe 470.

As shown in fig. 1, preferably, a reference plate is provided at the rear side of the upper end of the table 100, and the clamping assembly includes a positioning plate 110 provided at the right side of the upper end of the table 100 and a cylinder 120 provided at the left side of the upper end of the table 100, and a pressing plate 130 is provided at one end of the cylinder 120 toward the positioning plate 110. Through the synergistic effect of the datum plate and the locating plate 110, an operator can accurately place the partition plate 800 to be processed on the processing station of the workbench 100, and the starting cylinder 120 drives the jacking plate 130 to extend out to accurately fix the partition plate 800 to be processed, so that subsequent processing can be performed. It will be appreciated that the height of both the datum plate and the cinch plate 130 is less than the height of the spacer plate 800.

Example 2

Referring to fig. 4, the embodiment of the present utility model is different from embodiment 1 in that a lifting plate 710 is provided between the sliding plate 220 and the mounting plate 310, a first connection post 230 is connected between the mounting plate 310 and the lifting plate 710, a second connection post 240 is provided between the connection plate 410 and the lifting plate 710, vertical bars 221 are provided at four corner positions of the lower end of the sliding plate 220, the lifting plate 710 is slidably connected to the vertical bars 221, a hydraulic cylinder 720 is provided at the middle of the lower end of the sliding plate 220, and a piston rod of the hydraulic cylinder 720 is connected to the upper end of the lifting plate 710. By means of the arrangement, the lifting plate 710 can be adjusted to lift through the hydraulic cylinder 720 according to the actual thickness of the partition plate 800 to be processed, so that the height positions of the polishing roller 320 and the hairbrush 420 can be adjusted, the processing of partition plates 800 with different thicknesses can be met, and the application range is wider.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (10)

1. A surface treatment device for processing prefabricated partition boards, comprising:

the workbench is provided with a clamping assembly for fixing the partition plate;

the portal frame is arranged on the workbench, the clamping component is arranged under the beam of the portal frame, the lower end of the beam of the portal frame is connected with a sliding plate in a sliding way, the sliding plate is driven by a driving mechanism to move left and right,

the mounting plate is connected to the left side of the lower end of the sliding plate through a first connecting column, a mounting groove is formed in the lower end of the mounting plate, two polishing rollers are arranged in the mounting groove in parallel along the front-rear direction, the two polishing rollers are driven by a first power mechanism to synchronously rotate in the same direction, a first dust hood is respectively arranged on the left side and the right side of the mounting plate, a first filter box is communicated with the first dust hood through a first pipe, and a first fan is arranged above the first filter box;

the connecting plate, the connecting plate passes through the second spliced pole to be connected the right side of the lower extreme of sliding plate, the lower extreme of connecting plate is provided with a plurality of brushes, and is a plurality of the synchronous rotation of second power unit drive is by the brush, every one side of brush all is provided with the dust absorption pipe, the dust absorption pipe intercommunication has the second rose box, the top of second rose box is provided with the second fan.

2. The surface treatment device for processing the prefabricated partition plate according to claim 1, wherein the driving mechanism comprises a screw rod arranged in a beam of the portal frame along the left-right direction, the left end of the screw rod is connected with a positive and negative motor for driving the screw rod to rotate, a screw rod nut seat is arranged on the screw rod, and the sliding plate is connected to the screw rod nut seat.

3. The surface treatment device for processing the prefabricated partition plate according to claim 2, wherein two guide rails are arranged at the lower end of a cross beam of the portal frame along the left-right direction, the two guide rails are symmetrically arranged at the front side and the rear side of the screw rod, and the sliding plate is connected to the guide rails in a sliding manner.

4. The surface treatment device for processing the prefabricated partition plate according to claim 2, wherein a left limit sensor is arranged on the left side of the lower end of the cross beam of the portal frame, the left limit sensor is electrically connected with a controller, the controller is electrically connected with the positive and negative motor, and the positive and negative motor is electrically connected with a positive and negative starting switch.

5. The surface treatment device for processing prefabricated partition boards according to claim 4, wherein a right limit sensor is arranged on the right side of the lower end of the cross beam of the portal frame, and the right limit sensor is electrically connected with the controller.

6. The surface treatment device for processing prefabricated partition boards according to claim 1, wherein the first power mechanism comprises a first motor connected with the grinding roller on the left side, a main belt wheel is arranged on the grinding roller on the left side, a slave belt wheel is arranged on the grinding roller on the right side, and the main belt wheel and the slave belt wheel are connected through a synchronous belt.

7. The surface treating apparatus for prefabricated partition wall panel processing according to claim 1, wherein the second power mechanism comprises a second motor connected with one of the brushes, each of the brushes is provided with a gear, and the gears on two adjacent brushes are meshed with each other.

8. The surface treatment device for processing prefabricated partition boards according to claim 1, wherein a second dust hood is respectively arranged on the left side and the right side of the connecting plate, and the second dust hood is communicated with the second filter box through a second pipe.

9. The surface treatment device for processing prefabricated partition boards according to claim 1, wherein a reference plate is arranged on the rear side of the upper end of the workbench, the clamping assembly comprises a positioning plate arranged on the right side of the upper end of the workbench and an air cylinder arranged on the left side of the upper end of the workbench, and a tightening plate is arranged at one end, facing the positioning plate, of the air cylinder.

10. The surface treatment device for processing the prefabricated partition plate according to claim 1, wherein a lifting plate is arranged between the sliding plate and the mounting plate, the first connecting column is connected between the mounting plate and the lifting plate, the second connecting column is arranged between the connecting plate and the lifting plate, vertical rods are arranged at four corner positions of the lower end of the sliding plate, the lifting plate is slidably connected to the vertical rods, a hydraulic cylinder is arranged in the middle of the lower end of the sliding plate, and a piston rod of the hydraulic cylinder is connected to the upper end of the lifting plate.

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