CN210607317U - 一种多色温多通道emc支架结构 - Google Patents

一种多色温多通道emc支架结构 Download PDF

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CN210607317U
CN210607317U CN201921993765.4U CN201921993765U CN210607317U CN 210607317 U CN210607317 U CN 210607317U CN 201921993765 U CN201921993765 U CN 201921993765U CN 210607317 U CN210607317 U CN 210607317U
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metal substrate
insulating resin
led chip
chips
pad
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杨皓宇
陈彧
张智鸿
袁瑞鸿
洪国展
万喜鸿
李昇哲
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Fujian Lightning Optoelectronic Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
    • H01L27/156Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/20Controlling the colour of the light
    • H05B45/28Controlling the colour of the light using temperature feedback
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Device Packages (AREA)

Abstract

本实用新型提供了一种多色温多通道EMC支架结构,包括金属基片,所述金属基片周边设置有三个以上焊盘,所述焊盘作为金属基片的多区块电极,所述金属基片设置有碗杯状绝缘树脂围坝胶层,所述焊盘一部分位于绝缘树脂围坝胶层内,焊盘另一部分位于绝缘树脂围坝胶层外;所述绝缘树脂围坝胶层内部设置有至少一条的白色树脂隔板,所述白色树脂隔板将金属基片分隔成多个的区域,分别在不同区域内设置不同的LED芯片回路,所述LED芯片回路包括多个LED芯片,多个LED芯片中的头尾两个芯片与三个焊盘中任意两个焊盘连接,多个LED芯片相邻两个芯片之间通过金线连接,在不同的LED芯片回路的碗杯内分别封装有一荧光层,本实用新型能分区控制,达到不同色温效果。

Description

一种多色温多通道EMC支架结构
技术领域
本实用新型涉及LED灯技术领域,特别是一种多色温多通道EMC支架结构。
背景技术
EMC(Epoxy Molding Compound )是采用新的Epoxy材料和蚀刻技术在Molding设备的封装下的一种高度集成化的框架形式。
传统EMC多色温产品皆为多个发光二极管LED PKG结合在一起,少有在一个LEDPKG内有多种色温,在同一LED PKG发光面下的好处是光型好设计、现有LED光学透镜lens可以直接使用EMC多色温产品。而现有的技术缺点是:现有多色温产品为多个LED组成,实质上是整体产品大小超出原本产品许多,导致灯具LENS都需重新设计,设计形状有较多的限制,且传统支架为热电不分离,散热能力较差。
发明内容
为克服上述问题,本实用新型的目的是提供一种多色温多通道EMC支架结构,能多区域控制色温增加产品多样性,提升产品强度。
本实用新型采用以下方案实现:一种多色温多通道EMC支架结构,包括金属基片,所述金属基片周边设置有三个以上焊盘,所述焊盘作为金属基片的多区块电极,所述金属基片设置有碗杯状绝缘树脂围坝胶层,所述焊盘一部分位于绝缘树脂围坝胶层内,焊盘另一部分位于绝缘树脂围坝胶层外;所述绝缘树脂围坝胶层内部设置有至少一条的白色树脂隔板,所述白色树脂隔板将金属基片分隔成多个的区域,分别在不同区域内设置不同的LED芯片回路,所述LED芯片回路包括多个LED芯片,多个LED芯片中的头尾两个芯片与三个焊盘中任意两个焊盘连接,多个LED芯片相邻两个芯片之间通过金线连接,在不同的LED芯片回路的碗杯状绝缘树脂围坝胶层内分别封装有一荧光层,所述荧光层位于所述LED芯片上。
进一步的,所述焊盘有四个焊盘,且四个焊盘位于所述金属基片的四个角,且四个焊盘中分隔岛同侧两个焊盘作为多区块的负电极,剩余两个焊盘作为多区块的正电极。
进一步的,所述绝缘树脂围坝胶层内部设置有两条的白色树脂隔板,所述白色树脂隔板将金属基片分隔成三个的区域,三个区域内设置不同的LED芯片回路。
本实用新型的有益效果在于:1.在传统支架外型上设计多色温产品,实现产品直接替换,提高生产效率。
2.多区域控制色温增加产品多样性及应用市场。
3.本实用新型是热电分离式EMC支架,提升信赖性。
4.在不同回路的碗杯内分别点上荧光胶,分区控制,达到不同色温效果。
附图说明
图1是本实用新型的结构示意图。
图2是本实用新型的金属基片和焊盘结合在一起的结构示意图。
图3是本实用新型第一实施的去掉荧光层和LED芯片回路的结构示意图。
图4是本实用新型第一实施的剖面示意图。
图5是本实用新型第二实施的去掉荧光层和LED芯片回路的结构示意图。
图6是本实用新型第二实施的剖面示意图。
具体实施方式
下面结合附图对本实用新型做进一步说明。
请参阅图1至图4所示,本实用新型第一实施例提供了一种多色温多通道EMC支架结构,包括金属基片1,所述金属基片1周边设置有三个以上焊盘2,所述焊盘2作为金属基片的多区块电极,所述金属基片1设置有碗杯状绝缘树脂围坝胶层3,所述焊盘2一部分位于绝缘树脂围坝胶层3内,焊盘另一部分位于绝缘树脂围坝胶层3外;所述绝缘树脂围坝胶层内部设置有至少一条的白色树脂隔板4,所述白色树脂隔板4将金属基片1分隔成多个的区域11,分别在不同区域11内设置不同的LED芯片回路5,所述LED芯片回路5包括多个LED芯片51,多个LED芯片51中的头尾两个芯片与三个焊盘中任意两个焊盘连接,即将焊盘作为多区块的负电极和正电极,这样每个区域都可以设置不同的LED芯片回路;多个LED芯片51相邻两个芯片之间通过金线52连接,在不同的LED芯片回路5的碗杯状绝缘树脂围坝胶层内分别封装有一荧光层6,所述荧光层6位于所述LED芯片上。这样EMC支架结构不限于两个色温,也可是多个色温并存,只要正负极的电性可分开。这样多个色温LED芯片回路不会增加整体产品的大小。
请参阅图5和图6所示,本实用新型的第二实施例中所述焊盘有四个焊盘2,且四个焊盘位于所述金属基片的四个角,且四个焊盘中分隔岛同侧两个焊盘作为多区块的负电极,剩余两个焊盘作为多区块的正电极。该四个焊盘在实际生产中比较常用。
另外,所述绝缘树脂围坝胶层3内部设置有两条的白色树脂隔板4,所述白色树脂隔板4将金属基片分隔成三个的区域11,三个区域11内设置不同的LED芯片回路。这样能实现三个色温并存。
总之,本实用新型将支架设计为热电分离式支架,金属基片周边设置有三个以上焊盘;金属基片上设置至少一条的白色树脂隔板,且白色树脂隔板在碗杯状绝缘树脂围坝胶层内,该金属基片分隔成多个的区域,分别在不同区域内设置不同的LED芯片回路,该回路通过作为多区块的负电极和正电极的焊盘连接,这样在每个区域内都能设置独立的色温,不会增加整体产品的大小,且多区域控制色温增加产品多样性及应用市场。
以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。

Claims (3)

1.一种多色温多通道EMC支架结构,包括金属基片,所述金属基片周边设置有三个以上焊盘,所述焊盘作为金属基片的多区块电极,所述金属基片设置有碗杯状绝缘树脂围坝胶层,所述焊盘一部分位于绝缘树脂围坝胶层内,焊盘另一部分位于绝缘树脂围坝胶层外;其特征在于:所述绝缘树脂围坝胶层内部设置有至少一条的白色树脂隔板,所述白色树脂隔板将金属基片分隔成多个的区域,分别在不同区域内设置不同的LED芯片回路,所述LED芯片回路包括多个LED芯片,多个LED芯片中的头尾两个芯片与三个焊盘中任意两个焊盘连接,多个LED芯片相邻两个芯片之间通过金线连接,在不同的LED芯片回路的碗杯状绝缘树脂围坝胶层内分别封装有一荧光层,所述荧光层位于所述LED芯片上。
2.根据权利要求1所述的一种多色温多通道EMC支架结构,其特征在于:所述焊盘有四个焊盘,且四个焊盘位于所述金属基片的四个角,且四个焊盘中分隔岛同侧两个焊盘作为多区块的负电极,剩余两个焊盘作为多区块的正电极。
3.根据权利要求1所述的一种多色温多通道EMC支架结构,其特征在于:所述绝缘树脂围坝胶层内部设置有两条的白色树脂隔板,所述白色树脂隔板将金属基片分隔成三个的区域,三个区域内设置不同的LED芯片回路。
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CN113707650A (zh) * 2021-08-09 2021-11-26 福建天电光电有限公司 一种led封装结构

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EP4322217A3 (en) * 2022-08-11 2024-02-28 Ningbo Sunpu Led Co., Ltd. Led human centric lighting device and method for manufacturing same

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CN109565538A (zh) * 2016-08-09 2019-04-02 Lg伊诺特有限公司 发光模块、闪光模块和包括该闪光模块的终端
CN108538997B (zh) * 2018-03-29 2020-05-05 开发晶照明(厦门)有限公司 表面贴装型支架和多芯片光电器件
CN110970384A (zh) * 2018-09-28 2020-04-07 光宝光电(常州)有限公司 搭载芯片用的导线架阵列及多芯片发光二极管封装结构
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CN113707650A (zh) * 2021-08-09 2021-11-26 福建天电光电有限公司 一种led封装结构
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