CN210260282U - Classified conveying system for sleeper fasteners - Google Patents
Classified conveying system for sleeper fasteners Download PDFInfo
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- CN210260282U CN210260282U CN201921309699.4U CN201921309699U CN210260282U CN 210260282 U CN210260282 U CN 210260282U CN 201921309699 U CN201921309699 U CN 201921309699U CN 210260282 U CN210260282 U CN 210260282U
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- sleeper
- sleeper fastener
- conveying system
- installation base
- fastener
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Abstract
The utility model discloses a categorised conveying system of sleeper fastener, snatch and place in proper order including the installation base and be used for the multiple part that is used for constituteing the sleeper fastener of placing categorised the installation base is constituteed the robot of sleeper fastener, the installation base place be used for with the conveyer belt surface of assigned position is carried to the installation base. Above-mentioned sleeper fastener classification conveying system places the equipment in proper order with the multiple part of the sleeper fastener after classifying through the robot, and the designated position is carried to the sleeper fastener that will constitute by the conveyer belt is whole, has improved operating efficiency and degree of automation.
Description
Technical Field
The utility model relates to a track machinery technical field, in particular to categorised conveying system of sleeper fastener.
Background
The sleeper fastener 1 is composed of a baffle seat 15, a gauge baffle 14, an elastic strip 13, a flat washer 12, a nut 11, sleeper bolts and an insulating buffer base plate, wherein the nut 11, the flat washer 12, the elastic strip 13, the gauge baffle 14 and the baffle seat 15 are combined and placed on the sleeper bolts in a certain sequence, and the sleeper fasteners need to be replaced after a certain period of time.
In the replacement process of the existing sleeper fastener 1, no matter the replacement of the sleeper fastener 1 in the rail replacement process or the replacement of the independent sleeper fastener 1, a manual mode is adopted. The sleeper fastener 1 is transported to a preparation base firstly, when the fastener is replaced, the operation site is transported by the woven bag firstly, then the woven bag is placed in the middle of a line according to the calculated distance, then the five parts are manually placed on the side of the sleeper in parts, and the five parts are placed on the sleeper bolt in sequence to treat the subsequent processes of screwing down and the like during operation. The manual operation mode is not only low in efficiency, but also not beneficial to mechanized operation.
Therefore, how to provide a sleeper fastener sorting and conveying system which has high operation efficiency and is convenient for mechanized operation is a technical problem which needs to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a categorised conveying system of sleeper fastener places the equipment in proper order with the multiple part of the sleeper fastener after categorised through the robot, and the assigned position is carried to the whole sleeper fastener who constitutes by the conveyer belt, has improved operating efficiency and degree of automation.
In order to realize the above-mentioned purpose, the utility model provides a categorised conveying system of sleeper fastener, snatch and place in proper order including the installation base and be used for the multiple part that is used for constituteing the sleeper fastener of placing categorised the installation base is constituteed the robot of sleeper fastener, the installation base is placed and is used for with the conveyer belt surface of assigned position is carried to the installation base.
Preferably, the mounting base is provided with an electromagnet for fixing the sleeper fastener in an adsorption manner.
Preferably, the mounting base is provided with a permanent magnet for fixing the sleeper fastener in an adsorbing manner.
Preferably, the various said components are embodied by nuts, flat washers, spring-loaded gauge apron and apron seats.
Preferably, the baffle seat is located near a lower end of the mounting base and the nut is located at an upper end of the mounting base.
Preferably, the number of the mounting bases is plural.
Preferably, a plurality of said mounting feet are arranged equidistantly on said conveyor belt surface.
Compared with the prior art, the utility model provides a sleeper fastener classification conveying system includes the installation base and is used for the multiple part that is used for constituteing the sleeper fastener of placing categorised snatchs and places the robot that constitutes the sleeper fastener at the installation base in proper order, the installation base is placed on the conveyer belt surface, this sleeper fastener classification conveying system compares in prior art the equipment on the spot of multiple part, utilize robot operation manipulator, snatch the categorised multiple part of placing and place the installation base on the conveyer belt surface with whole parts according to the order, whole parts constitute the sleeper fastener after the installation base, carry appointed position under the drive of conveyer belt and accomplish the transport operation, operating efficiency and degree of automation have been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic view of a sleeper fastener sorting and conveying system provided by an embodiment of the present invention;
fig. 2 is a schematic view of a prior art tie clip.
Wherein:
1-sleeper fastener, 11-nut, 12-flat washer, 13-elastic strip, 14-gauge baffle, 15-baffle seat, 2-electromagnet, 3-mounting base, 4-conveying belt and 5-robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the technical field of the present invention better understand, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic diagram of a sleeper fastener classification conveying system according to an embodiment of the present invention, and fig. 2 is a schematic diagram of a structure of a sleeper fastener in the prior art.
In a specific embodiment, the utility model provides a categorised conveying system of sleeper fastener includes installation base 3 and is used for snatching the multiple part of placing categorised and place in proper order at installation base 3 robot 5 that constitutes sleeper fastener 1, and installation base 3 places on 4 surfaces of conveyer belt.
In the embodiment, the multiple components are all components for forming the sleeper fastener 1, in the process of classified placement, the multiple components can be classified manually and placed in different areas respectively for next call, and positioning devices such as guide rods and the like can be arranged in the areas for positioning the components; the various components may also be sorted all by mechanized means or a combination of manual and mechanized means and placed in different areas for the next call. Robot 5 snatchs according to certain order in the multiple part of placing in different regions by classification, will be used for making up all multiple parts of sleeper fastener 1 and place in proper order on installation base 3, and place multiple part on installation base 3 according to certain order and constitute sleeper fastener 1, and installation base 3 is located 4 surfaces of conveyer belt. Conveyer belt 4 starts, carries installation base 3 to the other end of conveyer belt 4 by the one end of conveyer belt 4 to this realization is to the holistic transport effect of installing base 3 upper rail pillow fastener 1. Based on above-mentioned sleeper fastener classification conveying system, carry holistic sleeper fastener 1 to assigned position after, install on the sleeper bolt after being convenient for holistic sleeper fastener 1's vanning or adopting artifical intelligent mode to snatch sleeper fastener 1.
Particularly, robot 5 snatchs the different kinds of part in different regions respectively through the manipulator, according to sleeper fastener 1 from bottom to top's equipment order, at first snatch the part that constitutes sleeper fastener 1 and place at installation base 3, and the parts of picking the top of sleeper fastener 1 in proper order till finally in proper order is placed afterwards, and multiple part is assembled in proper order on installation base 3 and is constituted holistic sleeper fastener 1, and conveyer belt 4 moves along conveyer belt 4 through conveying installation base 3, further realizes carrying holistic sleeper fastener 1 to the assigned position.
It should be noted that, the utility model discloses not improving robot 5, this robot 5 is known for technical personnel in the field in industrial production, has the manipulator that the realization was got, and robot 5 should still have and be connected the arm in order to realize space motion with the manipulator, in addition, still can select robot 5 that has the function of moving according to actual need, and this embodiment is no longer repeated.
For better technical effect, the installation base 3 is provided with the electromagnet 2, the electromagnet 2 has magnetic characteristics after being electrified, various components of the sleeper fastener 1 formed on the installation base 3 are attracted by magnetism, and the various components are adsorbed and fixed on the installation base 3 under the action of magnetic attraction.
Particularly, installation base 3 utilizes behind 2 circular telegrams of electro-magnet and the permanent magnet has magnetic peculiarity, adopts magnetic force absorption's mode to adsorb fixed to sleeper fastener 1 for sleeper fastener 1 keeps fixed gesture on installation base 3, avoids receiving external disturbance and scatters, further accomplishes stable transport under the fixed action of magnetic force absorption and the transport effect of conveyer belt 4.
In this embodiment, a mechanical operation mode is adopted, the integrated sleeper fastener 1 is formed by various components, then the integrated sleeper fastener 1 is conveyed to a designated position, and then other mechanical arms similar to the robot 5 are used for placing the integrated sleeper fastener 1 on a sleeper bolt. The whole sleeper fastener 1 can not keep a fixed posture due to the influence of factors such as vibration and the like in the transmission process, and if other mechanical devices are adopted for fixing, the operation is very complicated. And the fixed mode of magnetic force absorption of above-mentioned electro-magnet 2, magnetic force size is adjustable, can enough make sleeper fastener 1 keep fixed gesture, does not hinder subsequent manipulator again and snatchs sleeper fastener 1.
In addition, a permanent magnet can be installed on the installation base 3 to achieve the above-mentioned magnetic attraction effect, which is not described in detail herein.
In a particular embodiment, the sleeper fastener 1 comprises five components, in order from top to bottom, a nut 11, a flat washer 12, a spring bar 13, a gage plate 14 and a plate holder 15.
In this embodiment, the robot 5 picks the above five components and then sequentially places the components on the mounting base 3 on the surface of the conveyor belt 4, the baffle seat 15 is located at the lower end close to the mounting base 3, the nut 11 is located at the upper end far away from the mounting base 3, and at this time, the various components on the mounting base 3 are, from top to bottom, the nut 11, the flat washer 12, the elastic strip 13, the gauge baffle 14 and the baffle seat 15.
It should be noted that, the present embodiment only provides the placing operation corresponding to one specific component of the sleeper fastener 1, but the sleeper fastener sorting and conveying system is not only applicable to the above components, and other technical solutions corresponding to six, seven, etc. components for forming the sleeper fastener 1 should also belong to the scope of the present embodiment.
For better technical effect, the number of the mounting bases 3 is multiple, the conveyor belt 4 can advance intermittently, when the conveyor belt 4 is static, the robot 5 assembles the sleeper fastener 1 on one mounting base 3, when the conveyor belt 4 advances, the assembled mounting base 3 advances towards a specified position, the mounting base 3 without the sleeper fastener 1 moves to the robot 5, and the robot 5 repeats the action to circulate; the conveyor belt 4 can also advance at a constant speed, the robot 5 works within a certain range, when the mounting base 3 advances into the working range, the robot 5 assembles the sleeper fastener 1 and finishes when the mounting base 3 leaves the working range, and the other mounting base 3 advances into the working range, so that the cycle is repeated.
Illustratively, the mounting bases 3 are arranged on the surface of the conveying belt 4 at equal intervals, so that the automation degree and the working efficiency are improved.
In another embodiment, a control system for controlling the robot 5 and an image processing technology system connected to the control system are also included.
In this embodiment, five components are separately boxed, the box bodies are sequentially placed at different fixed positions, the positions of the components in the box bodies are uncertain, coordinates of the components are determined by an image processing technology system and sent to a control system, and the control system commands the robot 5 to grab the components. Wherein, some parts adopt the mode of shale shaker to carry out the orderly arrangement.
It is right above the utility model provides a sleeper fastener classification conveying system introduces in detail. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (7)
1. The utility model provides a sleeper fastener classification conveying system, characterized in that, snatchs and places in proper order in order including installation base (3) and the multiple part that is used for constituteing sleeper fastener (1) that is used for placing categorised the installation base (3) the robot (5) of sleeper fastener (1) is constituteed, installation base (3) are placed and are used for with installation base (3) carry the assigned position's conveyer belt (4) surface.
2. Sleeper fastener sorting and conveying system according to claim 1, characterized in that the mounting base (3) is equipped with an electromagnet (2) for attracting and fixing the sleeper fasteners (1).
3. Sleeper fastener sorting and conveying system according to claim 1, characterized in that the mounting base (3) is mounted with permanent magnets for attracting and fixing the sleeper fasteners (1).
4. Sleeper fastener sorting and conveying system according to any one of claims 1 to 3, characterised in that the components of a plurality are in particular nuts (11), flat washers (12), spring strips (13) gauge apron (14) and apron seats (15).
5. Sleeper fastener sorting and conveying system according to claim 4, characterized in that the apron block (15) is located close to the lower end of the mounting base (3) and the nut (11) is located at the upper end remote from the mounting base (3).
6. Sleeper fastener sorting and conveying system according to any one of claims 1 to 3, characterized in that the number of mounting bases (3) is plural.
7. Sleeper fastener sorting and conveying system according to claim 6, characterized in that a plurality of the mounting bases (3) are arranged equidistantly on the conveyor belt (4) surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921309699.4U CN210260282U (en) | 2019-08-13 | 2019-08-13 | Classified conveying system for sleeper fasteners |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921309699.4U CN210260282U (en) | 2019-08-13 | 2019-08-13 | Classified conveying system for sleeper fasteners |
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| Publication Number | Publication Date |
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| CN210260282U true CN210260282U (en) | 2020-04-07 |
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| CN201921309699.4U Active CN210260282U (en) | 2019-08-13 | 2019-08-13 | Classified conveying system for sleeper fasteners |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110316559A (en) * | 2019-08-13 | 2019-10-11 | 长沙瀚鹏电子技术有限公司 | A kind of sleeper fastening classification delivery method and system |
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2019
- 2019-08-13 CN CN201921309699.4U patent/CN210260282U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110316559A (en) * | 2019-08-13 | 2019-10-11 | 长沙瀚鹏电子技术有限公司 | A kind of sleeper fastening classification delivery method and system |
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