CN210172966U

CN210172966U - Children's safety pump kludge

Info

Publication number: CN210172966U
Application number: CN201920499851.3U
Authority: CN
Inventors: 邓云化
Original assignee: Shenzhen Boehner Precision Administration System Ltd By Share Ltd
Current assignee: Shenzhen Boehner Precision Administration System Ltd By Share Ltd
Priority date: 2019-04-12
Filing date: 2019-04-12
Publication date: 2020-03-24
Anticipated expiration: 2029-04-12

Abstract

The utility model discloses a children's safety pump kludge, it includes: the rotary station assembly is sequentially distributed on an outer cover feeding assembly, a spray head feeding assembly, a screw cover feeding assembly, a pump core feeding assembly, a gasket feeding assembly, a turnover assembly, a dust cover feeding assembly and a PLC, and the outer cover, the spray head, the screw cover, the pump core, the gasket and the dust cover are sequentially fed and assembled. The utility model discloses a pump core kludge, it adopts and rotates station subassembly and assembles each accessory of pump core subassembly, adopts PLC to control and detect whole assembly process, has not only improved production efficiency, and the cost is reduced has significantly reduced the manual work simultaneously and has participated in to off-the-shelf health safety has been guaranteed.

Description

Children's safety pump kludge

Technical Field

The utility model belongs to the technical field of children's safety pump assembly device, especially, relate to an automatic children's safety pump assembly production line.

Background

The existing medical spray head has high requirements on the safety and sanitation of products due to medical use. The existing production line generally adopts a mode of combining manpower and machinery for production, on one hand, the manual work is involved, the sanitation is difficult to guarantee, on the other hand, the non-automatic production efficiency is low, the product quality is unreliable, and the production cost is increased, for example, the pump core assembly.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a children's safety pump kludge, it has solved current production line inefficiency, and the manual work participates in too much technical problem.

In order to achieve the above purpose, the utility model provides a technical scheme does:

the utility model discloses a children's safety pump kludge, it includes: the device comprises a rotary station component, an outer cover feeding component, a spray head feeding assembly component, a screw cover feeding assembly component, a pump core feeding assembly component, a gasket feeding assembly component, a turnover component, a dust cover feeding assembly component and a PLC (programmable logic controller) which are sequentially distributed on the outer side of the rotary station component; under the control of the PLC, the outer cover feeding assembly, the spray head feeding assembly, the screw cover feeding assembly, the pump core feeding assembly, the gasket feeding assembly, the overturning assembly and the dust cover feeding assembly sequentially complete the feeding and assembling processes of the outer cover, the spray head, the screw cover, the pump core, the gasket and the dust cover.

Wherein, rotatory station assembly includes: the device comprises a station support, a guide rail fixed on the station support, and a driving device for driving the tool stations to rotate along a track, wherein the guide rail is provided with a plurality of tool stations; wherein, the frock station includes: the sliding blocks are arranged in the tool grooves in the sliding blocks, and the adjacent sliding blocks are connected through hinges to realize station rotation.

Wherein, the dustcoat material loading subassembly includes: the outer cover is moved to a corresponding tooling groove of the rotary station assembly from the first discharging device under the cooperation of the transverse moving mechanism and the longitudinal moving mechanism.

Wherein, shower nozzle material loading equipment subassembly includes: the second vibration feed cylinder is connected in the second material way of second vibration feed cylinder, the end that the second material was said is equipped with second drop feed mechanism to and be used for getting the second feeding mechanism of material from second drop feed mechanism's end, second feeding mechanism includes: the first Z-axis lifting device is controlled by a first Y-axis moving device of the first Z-axis lifting device, and the second material taking claw is connected to the first Y-axis moving device, the second material taking claw transfers the taken-out spray head to a corresponding tool groove above the rotary station assembly, and presses the spray head on the outer cover.

Wherein, screw lid material loading equipment subassembly include: the third material discharging mechanism is arranged at the tail end of the third material channel, and the third material taking mechanism is used for taking out the screw cap and moving the screw cap to the tooling groove on the corresponding rotary station component; the third material taking mechanism comprises: the second Z-axis lifting device is controlled by a second Y-axis moving device of the second Z-axis lifting device, a third material taking claw is arranged on the second Y-axis moving device, and the third material taking claw transfers a screw cap taken out from a third material discharging mechanism into a tooling groove on the rotary station assembly; wherein, still include one with the screw lid pressure equipment in the closing component on the enclosing cover, the closing component includes: the fixing piece is connected to the compressing cylinder on the fixing piece, and the compressing head driven by the compressing cylinder.

Wherein, pump core material loading equipment subassembly includes: the fourth vibration feed cylinder is connected in the fourth material way of fourth vibration feed cylinder, the end that the fourth material was said is equipped with fourth drop feed mechanism to and be used for taking away fourth drop feed mechanism department pump core and remove the fourth feeding agencies to corresponding frock groove, fourth feeding agencies includes: and the third Z-axis lifting device is controlled by a third Y-axis moving device of the third Z-axis lifting device, a fourth material taking claw is arranged on the third Y-axis moving device, and the fourth material taking claw transfers the pump core taken out from the fourth material discharging mechanism to a tooling groove on the rotary station assembly and completes assembly with the spray head.

Wherein, gasket material loading equipment subassembly includes: the fifth vibrating material cylinder is connected to a fifth material channel of the fifth vibrating material cylinder, a fifth discharging device is arranged at the tail end of the fifth material channel, and a fifth material taking mechanism used for taking materials from the fifth discharging device is arranged, and the fifth material taking mechanism comprises: the fourth Z-axis lifting device is controlled by a fourth Y-axis moving device which is vertically lifted by the fourth Z-axis lifting device, and the material taking sucker is connected to the fourth Y-axis moving device, and after the gasket is taken out by the material taking sucker, the gasket is transferred and installed in the screw cap under the action of the fourth Z-axis lifting device and the fourth Y-axis moving device.

Wherein, the upset subassembly includes: the turnover mechanism is controlled by a lifting cylinder to move; tilting mechanism include the connecting block, connect in connect the last upset cylinder soon, and be controlled by the clamping jaw of upset cylinder, wherein, be equipped with the guide slot that corresponds with longitudinal rail on the connecting plate, the clamping jaw presss from both sides and gets 180 degrees of upset and put into the frock inslot again by the upset cylinder drive behind the subassembly.

Wherein, dust cover material loading equipment subassembly includes: the sixth vibration feed cylinder is connected in the sixth material way of sixth vibration feed cylinder, the end that the sixth material was said is equipped with sixth drop feed mechanism to and be used for taking away sixth drop feed mechanism department dust cover and remove the sixth feeding agencies to corresponding frock groove, sixth feeding agencies includes: and the fifth Z-axis lifting device is controlled by a fifth Y-axis moving device of the fifth Z-axis lifting device, a sixth material taking claw is arranged on the fifth Y-axis moving device, and the sixth material taking claw covers a dust cover taken out of the sixth discharging mechanism on the outer wall of the end part of the pump head.

Wherein, dust cover material loading equipment subassembly rear still is equipped with a finished product unloading subassembly, finished product unloading subassembly includes: the safety pump comprises a support piece, an air cylinder fixed on the support piece, a chuck controlled by the air cylinder to vertically lift, and a horizontal air cylinder driving the air cylinder to horizontally move, wherein the chuck clamps the completed safety pump, and the safety pump is moved out of a rotary station assembly for blanking under the action of the air cylinder and the horizontal air cylinder.

Compared with the prior art, the utility model discloses a children's safety pump kludge, it adopts and rotates the station subassembly and assembles each accessory of safety pump, adopts PLC to control and detect whole assembling process, has not only improved production efficiency, and the cost is reduced has significantly reduced the manual work simultaneously and has participated in to off-the-shelf health safety has been guaranteed.

Drawings

Fig. 1 is a schematic view of a part of the structure of the rotary station assembly of the child safety pump assembly of the present invention.

Fig. 2 is the partial structure schematic diagram of the outer cover feeding assembly of the child safety pump assembling machine of the present invention.

Fig. 3 is a schematic structural view of a part of the nozzle feeding assembly of the child safety pump assembling machine of the present invention.

Fig. 4 is a partial structure diagram of the screw cap feeding assembly of the child safety pump assembling machine of the present invention.

Fig. 5 is a schematic structural view of a pressing component part of the screw cap feeding component part of the child safety pump assembling machine of the present invention.

Fig. 6 is the partial structure schematic diagram of the pump core feeding assembly of the child safety pump assembling machine of the present invention.

Fig. 7 is a schematic view of a part of the gasket feeding assembly of the child safety pump assembling machine of the present invention.

Fig. 8 is a schematic view of a part of the structure of the turning assembly of the child safety pump assembly of the present invention.

Fig. 9 is a schematic structural view of a part of the dust cover loading assembly of the child safety pump assembling machine of the present invention.

Fig. 10 is a schematic view of a partial structure of a finished product blanking assembly of the child safety pump assembling machine of the present invention.

Fig. 11 is a schematic view of the assembly process of the parts of the child safety pump according to the present invention.

Detailed Description

The invention will be further elucidated with reference to the drawing.

Referring to fig. 1 to 10, in the present embodiment, the child safety pump assembly includes: the device comprises a rotary station component 100, an outer cover feeding component 200, a spray head feeding assembly component 300, a screw cover feeding assembly component 400, a pump core feeding assembly component 500, a gasket feeding assembly component 600, a turnover component 700, a dust cover feeding assembly component 800 and a PLC or a microcontroller which are sequentially distributed on the outer side of the rotary station component 100; under the control of the PLC or the microcontroller, the outer cap feeding assembly 200, the nozzle feeding assembly 300, the screw cap feeding assembly 400, the pump core feeding assembly 500, the gasket feeding assembly 600, the turnover assembly 700, and the dust cover feeding assembly 800 sequentially complete the feeding and assembling processes of the outer cap 10, the nozzle 20, the screw cap 30, the pump core 40, the gasket 50, and the dust cover 60.

Referring again to fig. 1, the rotary station assembly 100 includes: the device comprises a station support 11, a guide rail or a transmission chain belt fixed on the station support 11, wherein a plurality of tool stations 12 and a driving device such as a motor and a divider for driving the tool stations 12 to rotate along a track are arranged on the guide rail; wherein, frock station 12 includes: the sliders 121 are arranged in the tool grooves 122 on the sliders 121, and adjacent sliders 121 are hinged to each other to achieve station rotation. In this embodiment, the tooling groove 122 is divided into an inner tooling groove 1222 and an outer tooling groove 1221, wherein the inner tooling groove 1222 and the outer tooling groove 1221 each include two cylindrical groove holes for installing each fitting, performing multiple working positions in a circulating manner, and performing assembly of different fittings simultaneously, thereby improving the production efficiency.

Referring again to fig. 2, the lid loading assembly 200 includes: the device comprises a first vibrating barrel 21, a first material channel 22 communicated with the first vibrating barrel 21, wherein a first discharging device 23 is arranged at the tail end of the first material channel 22, and a transverse moving mechanism 24 for driving the first discharging device 23 to horizontally move, the transverse moving mechanism 24 is controlled by a longitudinal moving mechanism 25, and the outer cover 10 is moved from the first discharging device 23 to a corresponding tooling groove of the rotary station assembly 100 under the cooperation of the transverse moving mechanism 24 and the longitudinal moving mechanism 25. The cover 10 is transferred to the next station by the spin station assembly 100 for assembly with subsequent fittings.

Referring again to fig. 3, the nozzle loading assembly 300 includes: the second vibrating material cylinder 31 is connected to a second material channel 32 of the second vibrating material cylinder 31, a second discharging mechanism 33 is arranged at the end of the second material channel 32, and a second material taking mechanism 34 for taking materials from the end of the second discharging mechanism 33 is arranged, the second material taking mechanism 34 comprises: the first Z-axis lifting device 341, the first Y-axis moving device 342 controlled by the first Z-axis lifting device 341, and the second pick-up claw 35 connected to the first Y-axis moving device 342, the second pick-up claw 35 transfers the taken-out nozzle 20 to a corresponding tooling slot above the rotary station assembly, and presses the nozzle 20 onto the outer lid 10, where the outer lid 10 is fed from the outer lid feeding assembly 200 of the previous station.

Referring again to fig. 4 and 5, the screw cap loading assembly 400 includes: a third vibrating material cylinder 41, a third material channel 42 connected to the third vibrating material cylinder 41, a third discharging mechanism 43 arranged at the end of the third material channel 42, and a third material taking mechanism 44 for taking out and moving the screw cap 30 to a tooling groove on the corresponding rotary station assembly 100; the third material taking mechanism 44 includes: and a second Z-axis lifting device 441 controlled by a second Y-axis moving device 442 of the second Z-axis lifting device 441, wherein a third material taking claw 45 is arranged on the second Y-axis moving device 442, and the third material taking claw 45 transfers the screw cap 30 taken out from the third material placing mechanism 43 to a tooling groove of the rotary station assembly 100, thereby completing the re-assembly with the spray head 20. Wherein, one side or the opposite side of the third material taking mechanism 44 further includes a pressing assembly 46 for pressing the screw cover onto the outer cover 10, and the pressing assembly 46 includes: a fixing member 461, a pressing cylinder 462 connected to the fixing member 461, and a pressing head 463 driven by the pressing cylinder 462.

Referring again to fig. 6, the pump core feeding assembly 500 includes: the fourth vibrating material cylinder 51 is connected to a fourth material channel 52 of the fourth vibrating material cylinder 51, a fourth discharging mechanism 53 is arranged at the tail end of the fourth material channel 52, and a fourth material taking mechanism 54 is used for taking away a pump core at the fourth discharging mechanism 53 and moving the pump core to a corresponding tooling groove, and the fourth material taking mechanism 54 comprises: and the third Z-axis lifting device 541 is controlled by a third Y-axis moving device 542 of the third Z-axis lifting device 541, a fourth material taking claw 55 is arranged on the third Y-axis moving device 542, and the fourth material taking claw 55 transfers the pump core 40 taken out from the fourth discharging mechanism 54 to a tooling slot on the rotary station assembly 100 and completes assembly with the spray head 20.

Referring again to fig. 7, the gasket material-loading assembly 600 includes: the fifth vibrating material cylinder 61 is connected to a fifth material channel 62 of the fifth vibrating material cylinder 61, a fifth discharging device 63 is arranged at the end of the fifth material channel 62, and a fifth material taking mechanism 64 for taking materials from the fifth discharging device 63 is arranged at the end of the fifth material channel 62, and the fifth material taking mechanism 64 comprises: the fourth Z-axis lifting device 641, the fourth Y-axis moving device 642 controlled by the fourth Z-axis lifting device 641 to vertically lift, and the material taking sucker 65 connected to the fourth Y-axis moving device 642, wherein after the gasket 50 is taken out by the material taking sucker 65, the gasket 50 is transferred and installed in the screw cap 30 under the action of the fourth Z-axis lifting device 641 and the fourth Y-axis moving device 642.

Referring again to fig. 8, the flip assembly 700 includes: the device comprises a support part 71, wherein a longitudinal guide rail and a turnover mechanism capable of moving up and down along the longitudinal guide rail are arranged on the support part 71, and the turnover mechanism is controlled by a lifting cylinder 75 to move; the turnover mechanism comprises a connecting block 72, a turnover cylinder 74 connected to the connecting block 72, and a clamping jaw 73 controlled by the turnover cylinder 74, wherein the connecting block 72 is provided with a guide groove corresponding to the longitudinal guide rail, and the clamping jaw 73 is driven by the turnover cylinder 74 to turn over for 180 degrees after clamping the assembly and then put into the tool groove again, i.e. the turnover assembly 700 turns over the assembled whole body which is completed as shown in fig. 2 to 8 once.

Referring again to fig. 9, the dust cap feeding assembly 800 includes: the sixth vibrating material cylinder 81 is connected to a sixth material channel 82 of the sixth vibrating material cylinder 81, a sixth discharging mechanism 83 is arranged at the end of the sixth material channel 82, and a sixth material taking mechanism 84 is used for taking away and moving the dust covers 60 at the sixth discharging mechanism 83 to the corresponding tooling grooves, and the sixth material taking mechanism 84 comprises: and the fifth Z-axis lifting device 841 is controlled by a fifth Y-axis moving device 842 of the fifth Z-axis lifting device 841, a sixth material taking claw 85 is arranged on the fifth Y-axis moving device 842, and the sixth material taking claw 85 covers the dust cover 60 taken out from the sixth discharging mechanism 83 on the outer wall of the end part of the spray head 30.

Referring to fig. 10 again, a finished product blanking assembly 900 is further disposed behind the dust cover feeding assembly 800, and the finished product blanking assembly 900 includes: the automatic feeding device comprises a support 91, an air cylinder 93 fixed on the support 91, a chuck 94 controlled by the air cylinder 93 to lift longitudinally, and a horizontal air cylinder 92 driving the air cylinder 93 to move horizontally, wherein the chuck 94 clamps the completed safety pump, and the safety pump is moved out of the rotary station assembly for blanking under the action of the air cylinder 93 and the horizontal air cylinder 92.

It should be noted that: the first emptying device 23, the second emptying device 33, the third emptying device 43, the fourth emptying device 53 and the fifth emptying device 63 all comprise baffles, slotted holes corresponding to the shapes of corresponding components and air cylinders or motors driving the baffles to move are arranged on the baffles, the components which are queued from the material channel and enter the slotted holes of the baffles can only enter according to the number of the slotted holes, other subsequent components in the queue are blocked on the material channel, the baffles are controlled to move, and other parts of the baffles continue to block the discharge holes of the material channel, so that the technical process of emptying one by one is realized. In addition, detection devices, such as infrared probes and the like, are further arranged on the outer cover feeding assembly 200, the nozzle feeding assembly 300, the screw cover feeding assembly 400, the pump core feeding assembly 500, the gasket feeding assembly 600, the overturning assembly 700 and the dust cover feeding assembly 800 and used for detecting whether each station is accurately fed or not, and the detection devices are in communication connection with the PLC so as to realize accurate control of information feedback.

Referring again to fig. 11, the assembly process of the child safety pump assembly of this embodiment is as follows:

the outer cover is loaded, the sprayer is loaded into the middle hole of the outer cover and is pressed into the outer cover clamping position after being aligned in a rotating mode, the screw cover is loaded into the outer cover and is pressed into the outer cover clamping position through the air cylinder after being aligned in a rotating mode, the pump core is loaded and pressed into the sprayer, the gasket is loaded and pressed into the screw cover, and the product is loaded and positioned in a rotating mode through the dust cover after being turned over-finished product discharging.

The children's safety pump kludge of this embodiment, its equipment that adopts the rotation station subassembly to concentrate the material loading equipment with the equipment process of pump core to adopt PLC to control and detect whole equipment process, not only improved production efficiency, the cost is reduced, the manual work that has significantly reduced simultaneously participates in, thereby has guaranteed off-the-shelf health safety.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the embodiments of the present invention, and those skilled in the art can easily make various changes and modifications according to the main concept and spirit of the present invention, so that the protection scope of the present invention shall be subject to the protection scope claimed in the claims.

Claims

1. A child safety pump assembly machine, comprising: the device comprises a rotary station component, an outer cover feeding component, a spray head feeding assembly component, a screw cover feeding assembly component, a pump core feeding assembly component, a gasket feeding assembly component, a turnover component, a dust cover feeding assembly component and a PLC (programmable logic controller) which are sequentially distributed on the outer side of the rotary station component; under the control of the PLC, the outer cover feeding assembly, the spray head feeding assembly, the screw cover feeding assembly, the pump core feeding assembly, the gasket feeding assembly, the overturning assembly and the dust cover feeding assembly sequentially complete the feeding and assembling processes of the outer cover, the spray head, the screw cover, the pump core, the gasket and the dust cover.

2. The child safety pump assembly of claim 1, wherein the rotary station assembly comprises: the device comprises a station support, a guide rail fixed on the station support, and a driving device for driving the tool stations to rotate along a track, wherein the guide rail is provided with a plurality of tool stations; wherein, the frock station includes: the sliding blocks are arranged in the tool grooves in the sliding blocks, and the adjacent sliding blocks are connected through hinges to realize station rotation.

3. The child safety pump assembly of claim 2, wherein the lid loading assembly comprises: the outer cover is moved to a corresponding tooling groove of the rotary station assembly from the first discharging device under the cooperation of the transverse moving mechanism and the longitudinal moving mechanism.

4. The child safety pump assembly machine of claim 3, wherein the showerhead fill assembly comprises: the second vibration feed cylinder is connected in the second material way of second vibration feed cylinder, the end that the second material was said is equipped with second drop feed mechanism to and be used for getting the second feeding mechanism of material from second drop feed mechanism's end, second feeding mechanism includes: the first Z-axis lifting device is controlled by a first Y-axis moving device of the first Z-axis lifting device, and the second material taking claw is connected to the first Y-axis moving device, the second material taking claw transfers the taken-out spray head to a corresponding tool groove above the rotary station assembly, and presses the spray head on the outer cover.

5. The child safety pump assembly machine of claim 4, wherein the screw cap loading assembly comprises: the third material discharging mechanism is arranged at the tail end of the third material channel, and the third material taking mechanism is used for taking out the screw cap and moving the screw cap to the tooling groove on the corresponding rotary station component; the third material taking mechanism comprises: the second Z-axis lifting device is controlled by a second Y-axis moving device of the second Z-axis lifting device, a third material taking claw is arranged on the second Y-axis moving device, and the third material taking claw transfers a screw cap taken out from a third material discharging mechanism into a tooling groove on the rotary station assembly; wherein, still include one with the screw lid pressure equipment in the closing component on the enclosing cover, the closing component includes: the fixing piece is connected to the compressing cylinder on the fixing piece, and the compressing head driven by the compressing cylinder.

6. The child safety pump assembly machine of claim 5, wherein the pump core loading assembly comprises: the fourth vibration feed cylinder is connected in the fourth material way of fourth vibration feed cylinder, the end that the fourth material was said is equipped with fourth drop feed mechanism to and be used for taking away fourth drop feed mechanism department pump core and remove the fourth feeding agencies to corresponding frock groove, fourth feeding agencies includes: and the third Z-axis lifting device is controlled by a third Y-axis moving device of the third Z-axis lifting device, a fourth material taking claw is arranged on the third Y-axis moving device, and the fourth material taking claw transfers the pump core taken out from the fourth material discharging mechanism to a tooling groove on the rotary station assembly and completes assembly with the spray head.

7. The child safety pump assembly machine of claim 6, wherein the gasket material loading assembly comprises: the fifth vibrating material cylinder is connected to a fifth material channel of the fifth vibrating material cylinder, a fifth discharging device is arranged at the tail end of the fifth material channel, and a fifth material taking mechanism used for taking materials from the fifth discharging device is arranged, and the fifth material taking mechanism comprises: the fourth Z-axis lifting device is controlled by a fourth Y-axis moving device which is vertically lifted by the fourth Z-axis lifting device, and the material taking sucker is connected to the fourth Y-axis moving device, and after the gasket is taken out by the material taking sucker, the gasket is transferred and installed in the screw cap under the action of the fourth Z-axis lifting device and the fourth Y-axis moving device.

8. The child safety pump assembly machine of claim 7, wherein the inversion assembly comprises: the turnover mechanism is controlled by a lifting cylinder to move; tilting mechanism include the connecting block, connect in upset cylinder on the connecting block, and be controlled by the clamping jaw of upset cylinder, wherein, be equipped with the guide slot that corresponds with longitudinal rail on the connecting block, the clamping jaw presss from both sides and gets 180 degrees of upset and put into the frock inslot again by upset cylinder drive behind the subassembly.

9. The child safety pump assembly of claim 8, wherein the dust cap feed assembly comprises: the sixth vibration feed cylinder is connected in the sixth material way of sixth vibration feed cylinder, the end that the sixth material was said is equipped with sixth drop feed mechanism to and be used for taking away sixth drop feed mechanism department dust cover and remove the sixth feeding agencies to corresponding frock groove, sixth feeding agencies includes: and the fifth Z-axis lifting device is controlled by a fifth Y-axis moving device of the fifth Z-axis lifting device, a sixth material taking claw is arranged on the fifth Y-axis moving device, and the sixth material taking claw covers a dust cover taken out of the sixth discharging mechanism on the outer wall of the end part of the pump head.

10. The child safety pump assembly machine of claim 9, wherein a finished product blanking assembly is further provided behind the dust cap feeding assembly, the finished product blanking assembly comprising: the safety pump comprises a support piece, an air cylinder fixed on the support piece, a chuck controlled by the air cylinder to vertically lift, and a horizontal air cylinder driving the air cylinder to horizontally move, wherein the chuck clamps the completed safety pump, and the safety pump is moved out of a rotary station assembly for blanking under the action of the air cylinder and the horizontal air cylinder.