CN210160729U

CN210160729U - Multifunctional multi-station combined machining equipment

Info

Publication number: CN210160729U
Application number: CN201920980707.1U
Authority: CN
Inventors: 田顺好; 何世疆; 李苑辉
Original assignee: Hua Hui Connector Co Ltd Of Shenzhen
Current assignee: Hua Hui Connector Co Ltd Of Shenzhen
Priority date: 2019-06-25
Filing date: 2019-06-25
Publication date: 2020-03-20
Anticipated expiration: 2029-06-25

Abstract

A multi-functional multistation combined machining equipment includes: the workbench is sequentially provided with a feeding station, a transverse hole drilling station, a milling station, a deburring station, a deslagging station, a punching groove splitting station, a punching closing station, a punching deburring station, a first detection station, a second detection station, a first unloading station and a second unloading station, and the total number of the stations is twelve; the graduated disk, be equipped with twelve product clamping device on the graduated disk, twelve product clamping device uses the center of graduated disk to form the annular partition arrangement as the centre of a circle, but graduated disk horizontal rotation's setting is in on the mesa of workstation to it is rotatory according to predetermineeing the graduation circulation to drive each product clamping device in proper order between twelve stations, the utility model discloses a graduated disk bears the processing article, and twelve stations carry out work simultaneously under the control of relevant software program, and the graduated disk rotates once at every turn and can process the completion product, and every product only need once go up the clamp to the machining efficiency height and the precision of product have been improved.

Description

Multifunctional multi-station combined machining equipment

Technical Field

The invention relates to the field of machining equipment, in particular to multifunctional multi-station composite machining equipment.

Background

In the machining industry of the prior art, every different machining mode needs to adopt different machining equipment to process, need to use the drilling machine if drilling, and need adopt professional equipment to get rid of the produced burr of drilling again after having bored the hole, and mill and need to use milling machine, fluting in the punching press fluting process, binding off and burring, still need to handle with three punch presses, therefore, current machining mode has led to the used equipment of a product processing many, the process flow is many, the number of times of processing is many, every processing all needs to carry out the clamping location through corresponding machining equipment, then processing, not only loaded down with trivial details, and lead to the machining precision to hardly obtain the assurance, degree of automation and machining efficiency are very low.

Disclosure of Invention

The invention provides multifunctional multi-station composite processing equipment for solving the problems in the prior art.

In order to achieve the above object, the present invention provides a multifunctional multi-station composite processing apparatus, comprising:

the workbench is sequentially provided with a feeding station, a transverse hole drilling station, a milling station, a deburring station, a deslagging station, a punching groove splitting station, a punching closing station, a punching deburring station, a first detection station, a second detection station, a first unloading station and a second unloading station, and the total number of the stations is twelve;

the dividing plate is provided with twelve product clamping devices, the twelve product clamping devices are circularly and equally arranged by taking the center of the dividing plate as a circle center, and the dividing plate can be horizontally and rotatably arranged on the table top of the workbench so as to drive each product clamping device to sequentially rotate according to preset dividing circulation among twelve stations;

the feeding device is arranged on the workbench and corresponds to the feeding station and is used for conveying materials to the product clamping device corresponding to the feeding station;

the drilling device is arranged on the workbench and corresponds to the transverse hole drilling station and is used for drilling the material in the corresponding product clamping device on the transverse hole drilling station;

the milling device is arranged on the workbench and corresponds to the milling station and is used for milling the material positioned in the corresponding product clamping device on the milling station;

the deburring device is arranged on the workbench and corresponds to the deburring station and is used for deburring materials in the corresponding product clamping device on the deburring station;

the blowing deslagging device is arranged on the workbench, corresponds to the deslagging station and is used for blowing slag in the material hole in the corresponding product clamping device on the deslagging station out of the hole;

the stamping device is arranged on the workbench and used for respectively carrying out stamping splitting, stamping closing and stamping deburring treatment on materials in the corresponding product clamping device on the stamping slot splitting station, the stamping closing-up station and the stamping deburring station;

the two sets of detection devices are arranged on the workbench and respectively correspond to the first detection station and the second detection station, and different probes are respectively adopted by the two sets of detection devices and are used for respectively detecting the quality of materials in the corresponding product clamping devices on the first detection station and the second detection station; and

and the two sets of discharging devices are respectively arranged on the workbench, respectively correspond to the first discharging station and the second discharging station, and are used for respectively discharging the materials in the corresponding product clamping devices on the first discharging station and the second discharging station so as to sort and discharge the good products and the defective products.

As a further preferable scheme of the invention, the index plate is connected with a power transmission device, the power transmission device comprises a cam divider and a power motor, the power motor drives the cam divider to operate through a synchronous wheel and a synchronous belt, and the cam divider is used for driving the index plate to rotate.

As a further preferable scheme of the present invention, the drilling device is composed of a first electric spindle, a first slide rail, a first servo motor and a first lead screw, the first slide rail is horizontally arranged, the first electric spindle is connected to a slide block of the first slide rail through a first fixing frame and slides on the first slide rail along with the slide block in a guiding manner, an axial direction of the first electric spindle is consistent with a sliding direction, a rotating shaft of the first servo motor is connected to the first lead screw through a first coupler, the first lead screw is in transmission connection with the slide block of the first slide rail so as to drive the first electric spindle to slide back and forth on the first slide rail, and a drilling bit is connected to the rotating shaft of the first electric spindle.

As a further preferable scheme of the present invention, the milling device is composed of a second electric spindle, a second slide rail, a second servo motor and a second screw rod, the second slide rail is vertically disposed, the second electric spindle is connected to a slide block of the second slide rail through a second fixed frame and slides on the second slide rail along with the slide block in a guiding manner, an axial direction of the second electric spindle is perpendicular to a sliding direction, a rotating shaft of the second servo motor is connected to the second screw rod through a second coupler, the second screw rod is in transmission connection with the slide block of the second slide rail so as to drive the second electric spindle to slide up and down on the second slide rail, and a milling cutter is connected to the rotating shaft of the second electric spindle.

As a further preferable aspect of the present invention, the deburring device includes a downward deburring assembly and an upward deburring assembly, wherein:

the downward deburring component comprises a first high-speed motor, a third slide rail, a third servo motor and a third screw rod, the first high-speed motor, the third slide rail and the third servo motor are all vertically arranged, the first high-speed motor is connected to a slide block of the third slide rail through a third fixing frame, a rotating shaft of the third servo motor is connected with the third screw rod through a third coupler, the third screw rod is in transmission connection with the slide block of the third slide rail so as to drive the first high-speed motor to slide up and down on the third slide rail, and the rotating shaft of the first high-speed motor is connected with a first deburring drill bit downward;

the upward deburring component is composed of a second high-speed motor, a sixth sliding rail, a fourth servo motor and a fourth screw rod, the second high-speed motor, the sixth sliding rail and the fourth servo motor are vertically arranged, the second high-speed motor is connected to a sliding block of the sixth sliding rail through a fourth fixing frame, a rotating shaft of the fourth servo motor is connected with the fourth screw rod through a fourth coupler, the fourth screw rod is in transmission connection with the sliding block of the sixth sliding rail, so that the second high-speed motor is driven to slide up and down on the sixth sliding rail, and a rotating shaft of the second high-speed motor is upwards connected with a second deburring drill bit.

In a further preferred embodiment of the present invention, the punching device includes a punch fixed to a table of the table by screws, and a punching die connected to a slide block of the punch and punching by vertical movement.

As a further preferable scheme of the invention, a stamping supporting device matched with the stamping device is further arranged below the stamping groove splitting station, the stamping closing-up station and the stamping deburring station.

As a further preferable aspect of the present invention, the detecting device includes a vertical detecting component and a horizontal detecting component, wherein:

the vertical detection assembly consists of a first air cylinder, a first probe and a fourth slide rail, the first air cylinder and the fourth slide rail are both vertically arranged, the first probe is fixed on a slide block of the fourth slide rail through a first probe mounting plate, and a piston connecting rod of the first air cylinder is connected with the slide block of the fourth slide rail so as to drive the first probe to detect a processing groove position on a material;

the transverse detection assembly consists of a second cylinder, a second probe and a fifth slide rail, the second cylinder and the fifth slide rail are both horizontally arranged, the second probe is fixed on a slide block of the fifth slide rail through a second probe mounting plate, and a piston connecting rod of the second cylinder is connected with the slide block of the fifth slide rail so as to drive the second probe to detect a processing hole position on the side surface of the material;

the first and second probes of the detection device at the first detection station have different sizes from the first and second probes of the detection device at the second detection station.

As a further preferable scheme of the present invention, the discharging device includes a material taking assembly and a material receiving assembly, wherein:

the material taking assembly consists of a third cylinder and a fourth cylinder, the third cylinder and the fourth cylinder are both vertically arranged, the fourth cylinder is downwards connected to a piston connecting rod of the third cylinder, and the fourth cylinder is a clamping cylinder for clamping a processed object;

connect the material subassembly by the fifth cylinder with connect the hopper to constitute, the fifth cylinder transversely sets up, connect the hopper to be located the below of fourth cylinder, the piston rod of fifth cylinder with connect the hopper and be connected to promote to connect the hopper seesaw and connect and get the processing article that the fourth cylinder released.

As a further preferable scheme of the invention, the feeding device comprises a vibration disc, a sixth cylinder, a feeding pipe and a sixth slide rail, the vibration disc is fixed on the workbench through a vibration disc support, the sixth slide rail is vertically arranged, one end of the feeding pipe is connected with the vibration disc, the other end of the feeding pipe is fixed on a slide block of the sixth slide rail, a piston connecting rod of the sixth cylinder drives the slide block of the sixth slide rail to move up and down, and the feeding pipe is blown to realize material transmission.

The multifunctional multi-station composite processing equipment can achieve the following beneficial effects:

1) a plurality of machining operation stations such as drilling, milling, stamping and the like are integrated, so that the number of machining equipment is reduced;

2) the product can be processed by one-time clamping, so that the processing precision of the product is improved;

3) automatic feeding is carried out by using a vibrating disc, so that automatic production is realized;

4) the index plate is used for multi-station simultaneous processing, so that the processing time is saved, and the production efficiency is improved.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic structural view of an example provided by the multi-functional multi-station composite processing apparatus;

FIG. 2 is a schematic structural view of a worktable;

FIG. 3 is a schematic structural view of the index plate and the power transmission device;

FIG. 4 is a schematic structural diagram of a feeding device;

FIG. 5 is a schematic structural view of the drilling apparatus;

FIG. 6 is a schematic structural diagram of a milling device;

FIG. 7-1 is a schematic view of a downward deburring assembly in the deburring apparatus;

FIG. 7-2 is a schematic view of the upward deburring assembly in the deburring apparatus;

FIG. 8 is a schematic structural view of a punching apparatus;

FIG. 9 is a schematic structural view of the punch support device;

FIG. 10-1 is a schematic view of a vertical inspection assembly of the inspection apparatus;

FIG. 10-2 is a schematic view of a lateral inspection assembly of the inspection apparatus;

FIG. 11-1 is a schematic view of a discharge assembly of the discharge apparatus;

fig. 11-2 is a schematic structural view of a receiving assembly in the discharging device;

FIG. 12-1 is a schematic view of the product holding device;

fig. 12-2 is an exploded schematic view of the product holding device.

In the figure: A. the vibration disc comprises a workbench, a101, a workbench top, a102, a cylinder mounting plate, a103, a support bracket, a104 and a vibration disc bracket;

B. the power transmission device comprises a power transmission device B101, an index plate B102, a cam divider B103, a power motor B104 and a synchronizing wheel;

C. the feeding device comprises a C101 vibrating disc, a C102 feeding pipe, a C103 sliding rail, a sixth sliding rail, a C104 cylinder and a sixth cylinder;

D. the device comprises a product clamping device, 101, a lower cushion plate, 102, a movable frame, 103, an upper cushion plate, 104, a movable frame, 105, a movable mold core, 106, an object to be processed, 107, a fixed mold core, 108, a first rotating shaft, 109, a spring, 110, a fixed mold frame, 111, a second rotating shaft, 112 and an opening and clamping lever;

E. the drilling device comprises a drilling device, an E101, a first electric spindle, an E102, a first sliding rail, an E103, a first servo motor, an E104, a first screw rod, an E105, a first fixing frame, an E106, a first coupler, an E107 and a first mounting seat;

F. the device comprises a milling device, F101, a second electric spindle, F102, a second sliding rail, F103, a second servo motor, F104, a second screw rod, F105, a second fixing frame, F106, a second mounting seat, F107 and a second coupler;

G. deburring device

G100, a downward deburring component, G101, a first high-speed motor, G102, a third slide rail, G103, a third servo motor, G104, a third screw rod, G105, a third fixing frame, G106, a third coupling, G107 and a third mounting seat;

g200, upward deburring component, G201, a second high-speed motor, G202, a sixth sliding rail, G203, a fourth servo motor, G204, a fourth screw rod, G205, a fourth fixing frame, G207 and a sixth mounting seat.

H. A stamping device, H101, a punch press, H102 and a stamping die;

K. a stamping support device;

J. a detection device;

j100, a vertical detection assembly, J101, a first air cylinder, J102, a first probe, J103, a fourth sliding rail, J104 and a first probe mounting plate;

j200, a transverse detection assembly, J201, a second air cylinder, J202, a second probe, J203, a fifth sliding rail, J204, a second probe mounting plate, J206 and a fourth mounting seat;

l, a discharging device;

l100, a material taking assembly, L101, a third air cylinder, L102 and a fourth air cylinder;

l200, connect the material subassembly, L201, fifth cylinder, L202, connect the hopper, L203, fifth mount pad.

The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The invention will be further described with reference to the accompanying drawings and specific embodiments. In the preferred embodiments, the terms "upper", "lower", "left", "right", "middle" and "a" are used for clarity of description only, and are not used to limit the scope of the invention, and the relative relationship between the terms and the terms is not changed or modified substantially without changing the technical content of the invention.

As shown in fig. 1, the multifunctional multi-station composite processing apparatus includes:

the workbench A is sequentially provided with a feeding station, a transverse hole drilling station, a milling station, a deburring station, a deslagging station, a punching groove splitting station, a punching closing-up station, a punching deburring station, a first detection station, a second detection station, a first unloading station and a second unloading station, and twelve stations are provided;

the dividing plate B101 is provided with twelve product clamping devices D, the twelve product clamping devices D are circularly and equally arranged by taking the center of the dividing plate B101 as the circle center, and the dividing plate B101 can be horizontally and rotatably arranged on the table surface A101 of the workbench to drive each product clamping device D to sequentially rotate among twelve stations according to a preset dividing cycle;

in a specific implementation, as shown in fig. 3, a power transmission device B is connected to the dividing disc B101, the power transmission device B includes a cam divider B102 and a power motor B103, the power motor B103 drives the cam divider B102 to operate through a synchronous wheel B104 and a synchronous belt, and the cam divider B102 is configured to drive the dividing disc B101 to rotate. The cam divider B102 and the power motor B103 are both arranged below the table surface of the workbench A, and a transmission shaft of the cam divider B102 penetrates through the table surface A101 on the workbench to be in transmission connection with the dividing disc B101.

In a specific implementation, as shown in fig. 12-1 and 12-2, the product holding device D includes a fixed mold frame 110, a movable mold frame 104, a movable frame 102 and an open-clamping lever 112, wherein:

the movable frame 102 is provided with a first arm and a second arm, the joint of the first arm and the second arm is hinged to a fixed mold frame 110 through a first rotating shaft 108, the movable mold frame 104 is installed at the tail end of the first arm, a spring 109 is arranged between the second arm and the fixed mold frame 110, and the spring 109 applies force to clamp the movable mold frame 104 and the fixed mold frame 110;

the movable mould base 104 is detachably connected with a movable mould core 105, the fixed mould base 110 is detachably connected with a fixed mould core 107 corresponding to the movable mould core 105, and the fixed mould core 107 is matched with the movable mould core 105 to clamp an object to be processed 106;

the open-clamping lever 112 has a third arm and a fourth arm, the joint of the third arm and the fourth arm is hinged to the fixed die frame 110 through a second rotating shaft 111, the third arm is located at the outer side of the fixed die frame 110, the end of the fourth arm is in sliding contact with the end side of the second arm, and the open-clamping lever 112 is used for applying an external force to enable the movable frame 102 to overcome the elastic force of the spring 109 and separate the movable die frame 104 from the fixed die frame 110;

the fixed die frame 110 is provided with a cavity with openings at two ends, the movable frame 102 is arranged in the cavity, the first arm and the second arm respectively extend out of the openings at two ends of the cavity, an upper backing plate 103 and a lower backing plate 101 are respectively arranged at two sides of the movable frame 102 in the cavity, and the surfaces of the upper backing plate 103 and the lower backing plate 101 are vertical to the first rotating shaft 108;

the fourth arm is of a cam-shaped structure with a curved profile, and the side surface of the tail end of the second arm is a friction curved surface for sliding of the cam-shaped structure;

the moment arm of the first arm is not larger than that of the second arm, and the moment arm of the third arm is not smaller than that of the fourth arm.

And the feeding device C is arranged on the workbench A and corresponds to the feeding station and is used for conveying the material to the product clamping device D corresponding to the feeding station.

In specific implementation, as shown in fig. 4, the feeding device C is composed of a vibration disc C101, a sixth cylinder C104, a feeding pipe C102 and a sixth slide rail C103, the vibration disc C101 is fixed on the workbench a through a vibration disc support a104, the sixth slide rail C103 is located above the feeding station and is vertically arranged, one end of the feeding pipe C102 is connected with the vibration disc C101, the other end of the feeding pipe C102 is fixed on a slide block of the sixth slide rail C103, a piston connecting rod of the sixth cylinder C104 drives a slide block of the sixth slide rail C103 to move up and down, a discharging end of the feeding pipe C102 moves up and down along with the slide block of the sixth slide rail C103, and the feeding pipe C102 is blown to achieve material transmission.

During feeding, when the piston connecting rod of the sixth cylinder C104 drives the slider of the sixth slide rail C103 to move downwards, the slider of the sixth slide rail C103 is further provided with an ejector rod used for being matched with the opening clamping lever 112 of the product clamping device D, the ejector rod pushes the opening clamping lever 112 to open the product clamping device D, then the vibration disc vibrates to convey the processing material to the feeding pipe C102, the object to be processed is blown into the product clamping device D through blowing in the feeding pipe C102, the sixth cylinder C104 resets, the ejector rod leaves the opening clamping lever 112, and the object to be processed is clamped tightly by the product clamping device D.

The drilling device E is arranged on the workbench A and corresponds to the transverse hole drilling station and is used for drilling the material in the transverse hole drilling station corresponding to the product clamping device D;

in a specific implementation, as shown in fig. 5, the drilling device E includes a first electric spindle E101, a first slide rail E102, a first servo motor E103, and a first lead screw E104, the first slide rail E102 is horizontally disposed on a table top a101 of the workbench through a first mounting seat E107, the first electric spindle E101 is connected to a slider of the first slide rail E102 through a first fixing frame E105 and slides on the first slide rail E102 along with the slider in a guiding manner, an axial direction of the first electric spindle E101 is consistent with a sliding direction, a rotating shaft of the first servo motor E103 is connected to the first lead screw E104 through a first coupling E106, the first lead screw E104 is connected to the slider of the first slide rail E102 in a transmission manner, so as to drive the first electric spindle E101 to slide back and forth on the first slide rail E102, a drilling bit is connected to the rotating shaft of the first electric spindle E101, and the first electric spindle E101 moves back and forth on the first slide rail E102 under the driving of the first servo motor E103, the shaft of the first electric main shaft E101 drives the drilling bit to drill a transverse hole on the workpiece under high-speed rotation.

When the first electric spindle E101 drives the drilling bit to rotate at a high speed, the first servo motor E103 drives the first electric spindle E101 to move forward, so as to drill a hole.

The milling device F is arranged on the workbench A and corresponds to the milling station and is used for milling the material in the corresponding product clamping device D on the milling station;

in a specific implementation, as shown in fig. 6, the milling device F is composed of a second electric spindle F101, a second slide rail F102, a second servo motor F103 and a second screw rod F104, the second slide rail F102 is vertically disposed on the table top a101 of the workbench through a second mounting seat F106, the second electric spindle F101 is connected to a slider of the second slide rail F102 through a second fixing frame F105 and slides along the slider on the second slide rail F102, an axial direction of the second electric spindle F101 is perpendicular to a sliding direction, a rotating shaft of the second servo motor F103 is connected to the second screw rod F104 through a second coupling F107, the second screw rod F104 is in transmission connection with the slider of the second slide rail F102, so as to drive the second electric spindle F101 to slide up and down on the second slide rail F102, a milling cutter is connected to the rotating shaft of the second electric spindle F101, and the second electric spindle F101 moves up and down on the second slide rail F102 under the driving of the second servo motor F103, and the shaft of the electric main shaft drives the drilling bit to mill the processed object under high-speed rotation.

When the second electric spindle F101 drives the milling cutter to rotate at a high speed, the second servo motor F103 drives the second electric spindle F101 to move up and down to realize the milling operation.

The blowing deslagging device is arranged on the workbench, corresponds to the deslagging station and is used for blowing slag in a hole, corresponding to the material in the product clamping device D, on the deslagging station out of the hole, the blowing deslagging device is used for blowing gas through a connecting gas pipe to remove slag and controlling the on-off of gas flow in the gas pipe, and the blowing time is 2-3 seconds;

the deburring device G is arranged on the workbench A and corresponds to the deburring station and is used for deburring materials in the corresponding product clamping device D on the deburring station;

in specific implementation, the deburring device G comprises a downward deburring component G100 and an upward deburring component G200, the downward deburring component G100 and the upward deburring component G200 respectively drive corresponding deburring drill bits downward and upward to perform deburring processing on a transverse hole of an object, wherein:

as shown in fig. 7-1, the downward deburring component is composed of a first high-speed motor G101, a third slide rail G102, a third servo motor G103 and a third lead screw G104, the first high-speed motor G101, the third slide rail G102 and the third servo motor G103 are all vertically arranged, the third slide rail G102 is fixedly connected with a workbench a101 through a third mounting seat G107, the first high-speed motor G101 is connected to a slide block of the third slide rail G102 through a third fixing frame G105, a rotating shaft of the third servo motor G103 is connected to the third lead screw G104 through a third coupling G106, the third lead screw G104 is connected to a transmission slide block of the third slide rail G102, so that the first high-speed motor G101 is driven to slide up and down on the third slide rail G102, and the rotating shaft of the first high-speed motor G101 is connected to a first deburring drill bit downward;

when the first high-speed motor G101 drives the first burr drill to rotate at a high speed, the third servo motor G103 drives the first high-speed motor G101 to move downwards, so that downward deburring processing is realized.

As shown in fig. 7-2, the upward deburring component is composed of a second high-speed motor G201, a sixth slide rail G202, a fourth servo motor G203 and a fourth lead screw G204, the second high-speed motor G201, the sixth slide rail G202 and the fourth servo motor G203 are all vertically arranged, the second high-speed motor G201 is connected to a slider of the sixth slide rail G202 through a fourth fixing frame G205, the sixth slide rail G102 is fixedly connected to the workbench a101 through a sixth mounting seat G207, a rotating shaft of the fourth servo motor G203 is connected to the fourth lead screw G204 through a fourth coupling, the fourth lead screw G204 is in transmission connection with the slider of the sixth slide rail G202, so that the second high-speed motor G201 is driven to slide up and down on the sixth slide rail G202, and the rotating shaft of the second high-speed motor G201 is upwards connected with a second deburring drill.

When the second high-speed motor G201 drives the second burr drill to rotate at a high speed, the fourth servo motor G203 drives the second high-speed motor G201 to move upwards, and therefore upward deburring processing is achieved.

The stamping device H is arranged on the workbench A, corresponds to the stamping groove splitting station, the stamping closing-up station and the stamping deburring station, and is used for respectively stamping a split die, stamping closing-up and stamping deburring on the materials in the corresponding product clamping device D on the stamping groove splitting station, the stamping closing-up station and the stamping deburring station;

in specific implementation, as shown in fig. 8, the punching device H is composed of a punch H101 and a punching die H102, the punch H101 is fixed on a table surface a101 of the workbench through screws, the punching die H102 is connected to a slide block of the punch H101 and performs punching through vertical movement, a portion of the punching die H102 corresponding to a punching splitting station is used for punching a splitting slot, a portion of the punching die H102 corresponding to the punching splitting station is used for punching and closing up, a portion of the punching die H102 corresponding to a punching deburring station is used for punching and deburring, the punching die H102 is driven by the punch H101 to punch, and the punching splitting, the punching closing up and the punching deburring are completed simultaneously. And when the punch H101 drives the stamping die H102 to stamp the processed object in the product clamping device D downwards, the stamping supporting device K can prevent the product clamping device D from deforming when the stamping device H stamps downwards, and the stamping supporting device K is as shown in FIG. 9.

The stamping die H102 is driven by the punch H101 to punch downwards to complete the stamping action, and three operations of stamping and splitting, stamping and closing up and stamping and deburring can be respectively carried out on three processed objects of the stamping and splitting station, the stamping and closing-up station and the stamping and deburring station, and the three operations are completed simultaneously.

The two sets of detection devices J are arranged on the workbench A and respectively correspond to the first detection station and the second detection station, and different probes are respectively adopted by the two sets of detection devices J and are used for respectively detecting the quality of materials in the corresponding product clamping devices D on the first detection station and the second detection station; and

in a specific implementation, the detection device J includes a vertical detection assembly J100 and a horizontal detection assembly J200, wherein:

as shown in fig. 10-1, a vertical detection assembly J100 is fixed above the corresponding first and second detection stations, the vertical detection assembly J100 is composed of a first cylinder J101, a first probe J102, and a fourth slide rail J103, the first cylinder J101 and the fourth slide rail J103 are both vertically arranged, the first probe J102 is fixed on a slider of the fourth slide rail J103 through a first probe mounting plate J104, and a piston rod of the first cylinder J101 is connected with the slider of the fourth slide rail J103 to drive the first probe J102 to move up and down to detect a processing slot position on a material;

as shown in fig. 10-2, a transverse detection assembly J200 is fixed on the side surfaces corresponding to the first and second detection stations, the transverse detection assembly J200 is composed of a second cylinder J201, a second probe J202, and a fifth slide rail J203, the second cylinder J201 and the fifth slide rail J203 are both horizontally arranged, the fifth slide rail J203 is fixedly connected with the table surface of the processing table through a fourth mounting seat J206, the second probe J202 is fixed on the slider of the fifth slide rail J203 through a second probe mounting plate J204, and a piston rod of the second cylinder J201 is connected with the slider of the fifth slide rail J203 to drive the second probe J202 to move back and forth to detect the processing hole position on the side surface of the material;

the first probe J201 and the second probe J202 of the detection device J positioned at the first detection station are different from the first probe J201 and the second probe J202 of the detection device J positioned at the second detection station in size, the two detection stations detect through the probes with different sizes so as to detect whether the processing part of the processed object meets the design requirement, and meanwhile, the control system records so as to distinguish the good and defective products of the processed object.

And the two sets of discharging devices L are arranged on the workbench A and respectively correspond to the first discharging station and the second discharging station, and are used for respectively discharging the materials in the corresponding product clamping devices D on the first discharging station and the second discharging station so as to sort and discharge the good products and the defective products.

In specific implementation, the unloading device L includes a material taking assembly L100 and a material receiving assembly L200, the material taking assembly L100 is used for clamping a processed product from a product clamping device D at a first or second unloading station, and the material receiving assembly L200 is used for transferring the processed product clamped by the material taking assembly L100 to a hopper or a tray, wherein:

as shown in fig. 11-1, a material taking assembly L100 is located above the corresponding first and second unloading stations, the material taking assembly L100 is composed of a third cylinder L101 and a fourth cylinder L102, the third cylinder L101 and the fourth cylinder L102 are both vertically arranged, the fourth cylinder L102 is downwardly connected to a piston connecting rod of the third cylinder L101, the fourth cylinder L102 is a clamping cylinder for clamping a processed object, a push rod is further arranged on the piston connecting rod of the third cylinder L101, when the third cylinder L101 moves downwardly, the push rod pushes an open lever 112 of the product clamping device D, so that the product clamping device D is opened, then the fourth cylinder L102 clamps the processed object, and finally the processed object is taken out of the product clamping device D when the third cylinder retracts;

as shown in fig. 11-2, the receiving assembly L200 is composed of a fifth cylinder L201 and a receiving hopper L202, the fifth cylinder L201 is transversely disposed, the receiving hopper L202 is located below the fourth cylinder L102, the fifth cylinder L201 is fixed on the table surface a101 of the workbench through a fifth mounting seat L203 and located on the side surface corresponding to the first unloading station and the second unloading station, a piston connecting rod of the fifth cylinder L201 is connected with the receiving hopper L202 to push the receiving hopper L202 to move back and forth and receive the processed object released by the fourth cylinder L102, and the material slides to the hopper or the tray through the receiving hopper L202, so that the unloading is completed. And in the first and second unloading stations, the first unloading station is used for unloading good-quality machined objects, and the second unloading station is used for unloading defective-quality machined objects.

In specific implementation, as shown in fig. 2, a semicircular cylinder mounting plate a102 is arranged above the first and second detection stations, the first and second discharge stations, and the feeding station, as shown in fig. 2, the cylinder mounting plate a102 is fixedly connected with the workbench a through a support bracket a103, and the first cylinders J101 of the two sets of detection devices J, the third cylinders L101 of the two sets of discharge devices L, and the sixth cylinders C104 of the feeding devices C are all fixed on the cylinder mounting plate a 102.

It should be noted that, of the first to sixth cylinders, the rest of the cylinders are thrust cylinders except that the fourth cylinder L102 is a holding cylinder.

The invention also comprises a control system, wherein the control system adopts a PLC, a singlechip or other control modules and controls each station through a software program. In one embodiment, the working process of the multifunctional multi-station composite processing equipment is as follows:

the vibrating disc C101 vibrates for feeding, and the processed object is fed into a product clamping device D positioned at a feeding station through the feeding device C;

the index plate B101 rotates under the driving of a power motor B103, a processed object is transferred to the next transverse hole drilling station, and the drilling device E performs drilling;

after the drilling process is finished, the index plate B101 rotates to the next milling station, and the milling device F performs milling process;

after milling is finished, the index plate B101 rotates to the next burr station, and the deburring device G performs deburring treatment on the drilled hole;

after the deburring treatment is finished, the index plate B101 rotates to a punching groove splitting station, and the punching device H performs primary punching to process a punching groove; then the index plate B101 rotates to the next stamping closing-in station, and the stamping device H carries out secondary stamping again to close the stamping groove; then the index plate B101 rotates to the next punching deburring station, and the punching device H performs punching for the third time again to perform deburring treatment on the punching station;

after the punching work is finished, the workpiece is sequentially rotated to a first station and a second station, and the two detection devices J detect the machined workpiece by adopting probes with different sizes so as to distinguish a good product from a defective product;

and after the detection is finished, the two sets of discharging devices L sequentially rotate to a first discharging station and a second discharging station, and respectively discharge the good products and the defective products according to the detection result of the detection device J.

In the multifunctional multi-station composite processing equipment, twelve stations work simultaneously under the control of a PLC and a related software program, one product can be processed and completed once the equipment rotates, the operations of processing, detection, material taking and the like are completed simultaneously, the processing efficiency is high, all the procedures are performed, each article is clamped once, and the processing precision of the product is improved.

According to the multifunctional multi-station composite processing equipment, the index plate B101 bears the processed object, twelve stations work simultaneously under the control of related software programs, one product can be processed and completed after the index plate B101 rotates, and the operations of processing, detection, loading, material taking and the like are performed simultaneously, so that the processing efficiency is high, all the working procedures of each processed object are completed, only one clamping is needed, and the processing precision of the product is improved.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention by those skilled in the art are within the technical scope of the present invention without departing from the technical spirit of the present invention.

Claims

1. The utility model provides a multi-functional multistation combined machining equipment which characterized in that includes:

the workbench is provided with twelve stations which are a feeding station, a transverse hole drilling station, a milling station, a deburring station, a slag removing station, a stamping groove splitting station, a stamping closing-up station, a stamping deburring station, a first detection station, a second detection station, a first unloading station and a second unloading station in sequence;

the blowing deslagging device is arranged on the workbench, corresponds to the deslagging station and is used for blowing slag in a hole, corresponding to the material in the product clamping device, on the deslagging station out of the hole;

2. A multifunctional multi-station combined machining device as claimed in claim 1, wherein the index plate is connected with a power transmission device, the power transmission device comprises a cam divider and a power motor, the power motor drives the cam divider to operate through a synchronous wheel and a synchronous belt, and the cam divider is used for driving the index plate to rotate.

3. The multifunctional multi-station combined machining equipment according to claim 2, wherein the drilling device is composed of a first electric spindle, a first slide rail, a first servo motor and a first lead screw, the first slide rail is horizontally arranged, the first electric spindle is connected to a slide block of the first slide rail through a first fixing frame and slides along with the slide block on the first slide rail in a guiding manner, the axial direction of the first electric spindle is consistent with the sliding direction, a rotating shaft of the first servo motor is connected with the first lead screw through a first coupler, the first lead screw is in transmission connection with the slide block of the first slide rail, so that the first electric spindle is driven to slide back and forth on the first slide rail, and a drilling bit is connected to the rotating shaft of the first electric spindle.

4. The multifunctional multi-station combined machining equipment according to claim 3, wherein the milling device is composed of a second electric spindle, a second slide rail, a second servo motor and a second screw rod, the second slide rail is vertically arranged, the second electric spindle is connected to a slide block of the second slide rail through a second fixing frame and slides along with the slide block on the second slide rail in a guiding manner, the axial direction of the second electric spindle is perpendicular to the sliding direction, a rotating shaft of the second servo motor is connected with the second screw rod through a second coupler, the second screw rod is in transmission connection with the slide block of the second slide rail, so that the second electric spindle is driven to slide up and down on the second slide rail, and a milling cutter is connected to the rotating shaft of the second electric spindle.

5. The multi-functional multi-station combined machining apparatus according to claim 4, wherein the deburring device includes a downward deburring component and an upward deburring component, wherein:

6. A multifunctional multi-station combined machining equipment according to claim 5, characterized in that the punching device consists of a punch press and a punching die, the punch press is fixed on the table top of the workbench through screws, and the punching die is connected to a slide block of the punch press and performs punching through up-and-down motion.

7. The multifunctional multi-station combined machining equipment according to claim 6, wherein a stamping supporting device matched with the stamping device is further arranged below the stamping groove splitting station, the stamping closing-up station and the stamping deburring station.

8. A multi-functional multi-station combined machining apparatus according to claim 7, wherein the detection device includes a vertical detection assembly and a horizontal detection assembly, wherein:

9. A multifunctional multi-station combined machining equipment according to claim 8, wherein the discharging device comprises a material taking assembly and a material receiving assembly, wherein:

10. The multifunctional multi-station combined machining equipment according to claim 9, wherein the feeding device is composed of a vibration disc, a sixth cylinder, a feeding pipe and a sixth sliding rail, the vibration disc is fixed on the workbench through a vibration disc support, the sixth sliding rail is vertically arranged, one end of the feeding pipe is connected with the vibration disc, the other end of the feeding pipe is fixed on a sliding block of the sixth sliding rail, a piston connecting rod of the sixth cylinder drives the sliding block of the sixth sliding rail to move up and down, and the feeding pipe is blown to achieve material transmission.