CN115502768A - CNC four-axis automatic feeding engraving and milling machine for medical industry - Google Patents
CNC four-axis automatic feeding engraving and milling machine for medical industry Download PDFInfo
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- CN115502768A CN115502768A CN202211143066.7A CN202211143066A CN115502768A CN 115502768 A CN115502768 A CN 115502768A CN 202211143066 A CN202211143066 A CN 202211143066A CN 115502768 A CN115502768 A CN 115502768A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
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Abstract
Description
技术领域technical field
本发明涉及数控机床技术领域,具体涉及一种用于医疗行业CNC四轴自动供料雕铣机。The invention relates to the technical field of numerical control machine tools, in particular to a CNC four-axis automatic feeding engraving and milling machine used in the medical industry.
背景技术Background technique
数控机床是数字控制机床(Computer numerical control machine tools, CNC)的简称,是一种装有程序控制系统的自动化机床。其控制系统发出各种控制信号,控制机床的动作,按图纸要求的形状和尺寸,自动地将零件加工出来。数控机床较好地解决了复杂、精密、小批量、多品种的零件加工问题,是一种柔性的、高效能的自动化机床,代表了现代机床控制技术的发展方向,是一种典型的机电一体化设备。CNC machine tool is the abbreviation of Computer numerical control machine tools (CNC), which is an automatic machine tool equipped with a program control system. Its control system sends out various control signals to control the movement of the machine tool, and automatically process the parts according to the shape and size required by the drawings. CNC machine tools solve complex, precise, small-batch, and multi-variety parts processing problems. It is a flexible, high-efficiency automatic machine tool that represents the development direction of modern machine tool control technology. It is a typical mechanical and electrical integration. equipment.
医疗产品的体积小,且精度要求高,例如医疗种植牙中的钛柱的直径仅约为10mm,因此为达到加工精度要求,医疗产品的加工设备通常结构复杂且体积较大。同时,由于医疗产品体积小,不便装夹,上下料时易造成失误。Medical products are small in size and require high precision. For example, the diameter of a titanium column in a medical dental implant is only about 10 mm. Therefore, in order to meet the processing precision requirements, the processing equipment for medical products is usually complex in structure and large in size. At the same time, due to the small size of medical products, it is inconvenient to clamp, and it is easy to cause mistakes when loading and unloading.
发明内容Contents of the invention
有鉴于此,有必要提供一种整体结构紧凑且能够精准上料的用于医疗行业CNC四轴自动供料雕铣机。In view of this, it is necessary to provide a CNC four-axis automatic feeding engraving and milling machine for the medical industry with a compact overall structure and accurate feeding.
一种用于医疗行业CNC四轴自动供料雕铣机,包括工作台和并列设于所述工作台上的自动供料装置、四轴加工装置,所述四轴加工装置包括刀具驱动机构和工件夹持机构,所述刀具驱动机构用于驱动加工刀具工作,所述工件夹持机构用于夹持并转动待加工工件;所述自动供料装置包括上料盘机构和取料机构,所述上料盘机构用于放置待加工工件,所述取料机构用于抓取并运送待加工工件;所述取料机构从所述上料盘机构上抓取待加工工件后,移动并放置于所述工件夹持机构,由所述四轴加工装置实现对待加工工件进行雕铣加工。A CNC four-axis automatic feeding engraving and milling machine used in the medical industry, including a workbench, an automatic feeding device and a four-axis processing device arranged side by side on the workbench, and the four-axis processing device includes a tool drive mechanism and The workpiece clamping mechanism, the tool driving mechanism is used to drive the processing tool to work, the workpiece clamping mechanism is used to clamp and rotate the workpiece to be processed; the automatic feeding device includes a feeding tray mechanism and a material taking mechanism, the The upper tray mechanism is used to place workpieces to be processed, and the retrieving mechanism is used to grab and transport the workpieces to be processed; after the retrieving mechanism grabs the workpieces to be processed from the upper tray mechanism, it moves and places In the workpiece clamping mechanism, the engraving and milling processing of the workpiece to be processed is realized by the four-axis processing device.
优选地,所述工作台包括上料工位和加工工位,所述上料盘机构设置于上料工位,所述四轴加工装置设置于加工工位,所述取料机构包括机械手组件和上料臂组件,所述机械手组件设于所述上料臂组件朝向加工工位的一端,并在所述上料臂组件的带动下移动,所述机械手组件和所述上料臂组件抓取并带动待加工工件从上料工位移动至加工工位。Preferably, the workbench includes a loading station and a processing station, the feeding tray mechanism is arranged at the feeding station, the four-axis processing device is arranged at the processing station, and the reclaiming mechanism includes a manipulator assembly and the loading arm assembly, the manipulator assembly is located at one end of the loading arm assembly facing the processing station, and moves under the drive of the loading arm assembly, the manipulator assembly and the loading arm assembly grasp Take and drive the workpiece to be processed to move from the loading station to the processing station.
优选地,所述上料臂组件包括固定安装件、伸展活动件、伸展电机、伸展主动轮、伸展从动轮,所述固定安装件和伸展活动件之间通过轨道滑动连接,所述伸展电机用于驱动所述伸展主动轮转动,所述伸展主动轮与所述伸展从动轮之间通过齿条传动,所述伸展活动件上固定设有齿条移动块,所述齿条移动块扣合于所述齿条上,并随着所述齿条移动,所述齿条移动块带动所述伸展活动件同步移动。Preferably, the loading arm assembly includes a fixed installation part, an extension movable part, an extension motor, an extension driving wheel, and an extension driven wheel. The fixed installation part and the extension movable part are slidingly connected by a track, and the extension motor is used To drive the extension driving wheel to rotate, the extension driving wheel and the extension driven wheel are driven by a rack, and the extension movable part is fixed with a rack moving block, and the rack moving block is fastened to the on the rack, and as the rack moves, the rack moving block drives the stretching movable part to move synchronously.
优选地,所述上料臂组件还包括伸展限位块,所述齿条绕设于所述伸展主动轮和所述伸展从动轮的外侧,所述伸展限位块设于所述伸展主动轮、所述伸展从动轮和所述齿条围成的空间内,所述伸展限位块与所述齿条之间的距离小于所述齿条移动块的厚度。Preferably, the loading arm assembly further includes an extension limiting block, the rack is wound around the outer sides of the extension driving wheel and the extension driven wheel, and the extension limiting block is arranged on the extension driving wheel , In the space enclosed by the extension driven wheel and the rack, the distance between the extension limiting block and the rack is smaller than the thickness of the moving block of the rack.
优选地,所述机械手组件包括下压模组和抓取模组,所述抓取模组设于所述下压模组的末端,所述下压模组带动所述抓取模组上下移动,所述抓取模组用于夹取待加工工件;所述下压模组包括下压固定件、下压活动件和下压气缸,所述下压固定件固定安装于所述伸展活动件上,所述下压活动件与所述下压固定件之间通过下压滑轨滑动连接,所述下压气缸推动所述下压活动件沿所述下压滑轨上下移动;所述抓取模组包括气动手指和第一夹具气缸,所述气动手指固定安装于所述下压活动件上,所述气动手指包括多个第一气动夹具,所述第一夹具气缸用于驱动所述第一气动夹具开合。Preferably, the manipulator assembly includes a pressing module and a grabbing module, the grabbing module is arranged at the end of the pressing module, and the pressing module drives the grabbing module to move up and down , the grasping module is used to clamp the workpiece to be processed; the pressing module includes a pressing fixed part, a pressing movable part and a pressing cylinder, and the pressing fixed part is fixedly installed on the stretching movable part Above, the press-down movable part and the press-down fixed part are slidably connected by a press-down slide rail, and the press-down cylinder pushes the press-down movable part to move up and down along the press-down slide rail; The module taking module includes a pneumatic finger and a first clamp cylinder, the pneumatic finger is fixedly mounted on the pressing movable part, the pneumatic finger includes a plurality of first pneumatic clamps, and the first clamp cylinder is used to drive the The first pneumatic gripper opens and closes.
优选地,所述上料盘机构包括料盘和料盘驱动电机,所述料盘设于所述料盘驱动电机的顶端,并在所述料盘驱动电机的驱动下旋转;所述料盘包括多个规则排列的第一工件夹具,所述第一工件夹具用于固定放置待加工工件和已加工完成的工件。Preferably, the feeding tray mechanism includes a tray and a tray drive motor, the tray is arranged on the top of the tray drive motor, and rotates under the drive of the tray drive motor; the tray It includes a plurality of regularly arranged first work clamps, and the first work clamps are used for fixedly placing workpieces to be processed and processed workpieces.
优选地,还包括设备安装架,所述设备安装架包括横梁和设于所述横梁两端的立柱;所述刀具驱动机构包括相互垂直设置的X轴模组和Z轴模组,所述X轴模组固定安装于所述横梁上,所述Z轴模组滑动安装于所述X轴模组上,所述加工刀具设于所述Z轴模组末端,所述X轴模组用于所述Z轴模组和所述加工刀具水平移动,所述Z轴模组用于所述加工刀具竖直移动。Preferably, it also includes an equipment installation frame, the equipment installation frame includes a beam and columns arranged at both ends of the beam; the tool driving mechanism includes an X-axis module and a Z-axis module arranged perpendicularly to each other, and the X-axis The module is fixedly installed on the beam, the Z-axis module is slidably installed on the X-axis module, the processing tool is set at the end of the Z-axis module, and the X-axis module is used for the The Z-axis module and the processing tool move horizontally, and the Z-axis module is used for the vertical movement of the processing tool.
优选地,所述工件夹持机构包括Y轴模组、B轴模组和工件加工平台,所述Y轴模组设于所述设备安装架下方,并与所述X轴模组和所述Z轴模组之间两两相互垂直设置,所述Y轴模组用于带动所述B轴模组水平移动,并与所述X轴模组的移动方向垂直;所述工件加工平台设于所述B轴模组的前端,所述B轴模组用于带动所述工件加工平台以Y轴方向为轴摆动。Preferably, the workpiece clamping mechanism includes a Y-axis module, a B-axis module and a workpiece processing platform, the Y-axis module is arranged under the equipment mounting frame, and is connected with the X-axis module and the The Z-axis modules are arranged perpendicular to each other, and the Y-axis modules are used to drive the B-axis modules to move horizontally and are perpendicular to the moving direction of the X-axis modules; the workpiece processing platform is located on The front end of the B-axis module is used to drive the workpiece processing platform to swing in the Y-axis direction.
优选地,所述工件加工平台包括第二气动夹具和第二夹具气缸,所述第二气动夹具设于所述第二夹具气缸的顶端,所述第二夹具气缸用于驱动所述第二气动夹具开合,以夹紧待加工工件。Preferably, the workpiece processing platform includes a second pneumatic clamp and a second clamp cylinder, the second pneumatic clamp is arranged on the top end of the second clamp cylinder, and the second clamp cylinder is used to drive the second pneumatic The fixture opens and closes to clamp the workpiece to be processed.
优选地,还包括刀库组件,所述刀库组件通过刀库固定板固定安装于所述设备安装架的立柱上,所述刀库组件包括刀库伺服电机、刀库旋转轮、刀库底板和旋转刀盘,所述旋转刀盘和所述刀库伺服电机、刀库旋转轮分别安装于所述刀库底板的两侧,所述刀库旋转轮与所述旋转刀盘固定连接,所述刀库伺服电机通过同步带带动所述刀库旋转轮转动,所述刀库旋转轮带动所述旋转刀盘转动,所述旋转刀盘安装有多个卡爪,多个所述卡爪设置于以所述旋转刀盘的圆心为圆心的同一圆周上,所述卡爪上放置有所述加工刀具。Preferably, it also includes a tool magazine assembly, which is fixedly installed on the column of the equipment installation frame through the tool magazine fixing plate, and the tool magazine assembly includes a tool magazine servo motor, a tool magazine rotating wheel, and a tool magazine bottom plate and a rotary cutter head, the rotary cutter head, the tool magazine servo motor, and the tool magazine rotating wheel are respectively installed on both sides of the tool magazine bottom plate, and the tool magazine rotating wheel is fixedly connected with the rotary cutter head, so The tool magazine servo motor drives the tool magazine rotating wheel to rotate through a synchronous belt, and the tool magazine rotating wheel drives the rotating cutter head to rotate. On the same circle with the center of the rotary cutter head as the center, the processing tool is placed on the claw.
上述用于医疗行业CNC四轴自动供料雕铣机中,将待加工工件放置于所述上料盘机构上,由所述取料机构依次抓取待加工工件并传送至所述工件夹持机构;所述工件夹持机构设于所述刀具驱动机构下方,由所述刀具驱动机构带动所述加工刀具对待加工工件进行雕铣加工;所述刀具驱动机构一侧还设有所述刀库组件,以实现所述加工刀具的自动更换。本技术方案中,所述上料盘机构和所述取料机构完成待加工工件的传送,实现了待加工工件的自动上料,然后由所述刀具驱动机构和所述工件夹持机构完成雕铣加工,加工完成后的工件通过所述机械手组件送回所述料盘原位,避免工件混乱放置,提高了产品的加工精度和生产效率,使生产加工过程更加灵活、简单快捷。同时,所述自动供料装置实现待加工工件的自动上料,减少了人工操作,提高了生产效率和作业安全性,产能更高。同时所述刀库组件设于所述设备安装架的一侧,实现了刀具的自动更换,同时使所述CNC机床结构紧凑、减小了生产设备的占地面积,节约了生产成本。本发明的产品结构简单,易于生产,成本低廉,便于推广。The above is used in the CNC four-axis automatic feeding engraving and milling machine in the medical industry. The workpiece to be processed is placed on the feeding tray mechanism, and the workpiece to be processed is sequentially grabbed by the retrieving mechanism and sent to the workpiece holder. mechanism; the workpiece clamping mechanism is arranged under the tool driving mechanism, and the tool driving mechanism drives the processing tool to perform engraving and milling on the workpiece to be processed; the tool magazine is also provided on one side of the tool driving mechanism Components to realize the automatic replacement of the processing tool. In this technical solution, the feeding tray mechanism and the retrieving mechanism complete the transmission of workpieces to be processed, realizing the automatic loading of workpieces to be processed, and then the carving is completed by the tool driving mechanism and the workpiece clamping mechanism. In milling process, the processed workpiece is sent back to the original position of the material tray through the manipulator assembly, avoiding the chaotic placement of the workpiece, improving the processing accuracy and production efficiency of the product, and making the production and processing process more flexible, simple and fast. At the same time, the automatic feeding device realizes automatic feeding of workpieces to be processed, reduces manual operations, improves production efficiency and operation safety, and has higher production capacity. At the same time, the tool magazine assembly is arranged on one side of the equipment mounting frame, which realizes the automatic replacement of tools, and at the same time makes the CNC machine tool compact in structure, reduces the footprint of production equipment, and saves production costs. The product of the invention is simple in structure, easy to produce, low in cost and easy to popularize.
附图说明Description of drawings
图1是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the present invention used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry.
图2是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的自动供料装置的结构示意图。Fig. 2 is a schematic structural view of an automatic feeding device for CNC four-axis automatic feeding engraving and milling machines in the medical industry according to an embodiment of the present invention.
图3是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的取料机构的结构示意图一。Fig. 3 is a structural schematic diagram 1 of an embodiment of the present invention used in a retrieving mechanism of a CNC four-axis automatic feeding engraving and milling machine in the medical industry.
图4是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的取料机构的结构示意图二。Fig. 4 is the second structural schematic diagram of the material retrieving mechanism used in the CNC four-axis automatic feeding engraving and milling machine in the medical industry according to the embodiment of the present invention.
图5是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的上料盘机构的结构示意图。Fig. 5 is a schematic structural view of a feeding tray mechanism used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry according to an embodiment of the present invention.
图6是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的四轴加工装置的结构示意图。Fig. 6 is a schematic structural view of a four-axis processing device used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry according to an embodiment of the present invention.
图7是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的刀具驱动机构的结构示意图。Fig. 7 is a schematic structural view of a tool driving mechanism used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry according to an embodiment of the present invention.
图8是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的工件夹持机构的结构示意图。Fig. 8 is a schematic structural view of a workpiece clamping mechanism used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry according to an embodiment of the present invention.
图9是本发明实施例用于医疗行业CNC四轴自动供料雕铣机的刀库组件的结构示意图。Fig. 9 is a schematic structural view of a tool magazine assembly used in a CNC four-axis automatic feeding engraving and milling machine in the medical industry according to an embodiment of the present invention.
具体实施方式detailed description
本实施例以用于医疗行业CNC四轴自动供料雕铣机为例,以下将结合具体实施例和附图对本发明进行详细说明。This embodiment takes a CNC four-axis automatic feeding engraving and milling machine used in the medical industry as an example, and the present invention will be described in detail below in conjunction with specific embodiments and accompanying drawings.
请参阅图1,示出本发明实施例提供的一种用于医疗行业CNC四轴自动供料雕铣机100,包括工作台10和并列设于所述工作台10上的自动供料装置20、四轴加工装置30,所述四轴加工装置30包括刀具驱动机构31和工件夹持机构32,所述刀具驱动机构31用于驱动加工刀具313工作,所述工件夹持机构32用于夹持并转动待加工工件;所述自动供料装置20包括上料盘机构21和取料机构24,所述取料机构24设置于所述上料盘机构21的上方,所述上料盘机构21用于放置待加工工件,所述取料机构24用于抓取并运送待加工工件;所述取料机构24从所述上料盘机构21上抓取待加工工件后,移动并放置于所述工件夹持机构32,由所述四轴加工装置30实现对待加工工件进行雕铣加工。Please refer to FIG. 1 , which shows a CNC four-axis automatic feeding engraving and
优选地,所述工作台10包括上料工位和加工工位,所述上料盘机构21设置于上料工位,所述四轴加工装置设置于加工工位,所述取料机构24包括机械手组件25和上料臂组件26,所述机械手组件25设于所述上料臂组件26朝向加工工位的一端,并在所述上料臂组件26的带动下移动,所述机械手组件25和所述上料臂组件26抓取并带动待加工工件从上料工位移动至加工工位。Preferably, the
优选地,请参阅图2、图3和图4,所述上料臂组件26包括固定安装件261、伸展活动件262、伸展电机264、伸展主动轮265、伸展从动轮266,所述固定安装件261和伸展活动件262之间通过轨道滑动连接,所述伸展电机264用于驱动所述伸展主动轮265转动,所述伸展主动轮265与所述伸展从动轮266之间通过齿条267传动,所述伸展活动件262上固定设有齿条移动块263,所述齿条移动块263扣合于所述齿条267上,并随着所述齿条267移动,所述齿条移动块263带动所述伸展活动件262同步移动。Preferably, referring to Fig. 2, Fig. 3 and Fig. 4, the
具体地,所述伸展主动轮265和所述伸展从动轮266设于所述固定安装件261上,所述伸展主动轮265与所述伸展从动轮266上绕设有齿条267,所述主动轮通过所述齿条267带动所述伸展从动轮266转动。Specifically, the extension driving
具体地,所述齿条移动块263底面具有多个凸出的齿,所述齿条移动块263底面的齿与所述齿条267的齿的间隔相同,所述齿条移动块263底面的齿与所述齿条267的齿啮合,使所述齿条移动块263扣合于所述齿条267上,所述齿条移动块263和所述伸展活动件262一体成型,并在所述齿条267的带动下移动。Specifically, the bottom surface of the
优选地,所述上料臂组件26还包括伸展限位块268,所述齿条267绕设于所述伸展主动轮265和所述伸展从动轮266的外侧,所述伸展限位块268设于所述伸展主动轮265、所述伸展从动轮266和所述齿条267围成的空间内,所述伸展限位块268与所述齿条267之间的距离小于所述齿条移动块263的厚度。Preferably, the
具体地,在本实施例中,在由所述伸展主动轮265、所述伸展从动轮266和所述齿条267围成的空间内,所述齿条移动块263与一侧的所述齿条267啮合并跟随所述齿条267移动,所述伸展限位块268设于所述四轴加工装置30的一端,并靠近于设有所述齿条移动块263的所述齿条267,使所述齿条移动块263向所述四轴加工装置30移动时,所述伸展限位块268对所述齿条移动块263和所述伸展活动件262起到限位作用。Specifically, in this embodiment, in the space surrounded by the extension driving
优选地,所述机械手组件25包括下压模组和抓取模组,所述抓取模组设于所述下压模组的末端,所述下压模组带动所述抓取模组上下移动,所述抓取模组用于夹取待加工工件;所述下压模组包括下压固定件251、下压活动件252和下压气缸253,所述下压固定件251固定安装于所述伸展活动件262上,所述下压活动件252与所述下压固定件251之间通过下压滑轨滑动连接,所述下压气缸253推动所述下压活动件252沿所述下压滑轨上下移动;所述抓取模组包括气动手指254和第一夹具气缸255,所述气动手指254固定安装于所述下压活动件252上,所述气动手指254包括多个第一气动夹具,所述第一夹具气缸255用于驱动所述第一气动夹具开合。Preferably, the
具体地,在本实施例中,所述气动手指254包括多个相向运动的所述第一气动夹具,所述第一气动夹具的末端具有弧形凹槽,当多个所述第一气动夹具闭合时,待加工工件卡设于弧形凹槽内。Specifically, in this embodiment, the
具体地,所述下压气缸253包括第一下压气缸和第二下压气缸,所述第一下压气缸和所述第二下压气缸控制所述下压活动件252两级运动,其中所述第二下压气缸的下压速度较慢,控制所述下压活动件252缓慢下压。Specifically, the press-down
优选地,请参阅图5,所述上料盘机构21包括料盘22和料盘驱动电机23,所述料盘22设于所述料盘驱动电机23的顶端,并在所述料盘驱动电机23的驱动下旋转;所述料盘22包括多个规则排列的第一工件夹具221,所述第一工件夹具221用于固定放置待加工工件和已加工完成的工件。Preferably, referring to FIG. 5 , the
具体地,在本实施例中,所述料盘22采用圆盘,多个待加工工件以多个同心圆等间隔排列于所述料盘22上,所述料盘驱动电机23驱动所述料盘22旋转,将所述料盘22上的待加工工件依次移动至所述取料机构24处。Specifically, in this embodiment, the
具体地,旋转的圆形料盘22将待加工工件输送至所述取料机构24处,使每个待加工工件与所述取料机构24的距离相等,简化了所述取料机构24的结构,因此,在另外一些实施例中,也可以采用传送带方式将待加工工件传送至所述取料机构24处。Specifically, the rotating
优选地,还包括设备安装架40,所述设备安装架40包括横梁和设于所述横梁两端的立柱;请参阅图6、图7和图8,所述刀具驱动机构31包括相互垂直设置的X轴模组311和Z轴模组312,所述X轴模组311固定安装于所述横梁上,所述Z轴模组312滑动安装于所述X轴模组311上,所述加工刀具313设于所述Z轴模组312末端,所述X轴模组311用于所述Z轴模组312和所述加工刀具313水平移动,所述Z轴模组312用于所述加工刀具313竖直移动。Preferably, an
具体地,所述刀具驱动机构31包括水平设置的X轴模组311和竖直设置的Z轴模组312,所述X轴模组311包括X轴伺服电机和X轴滚珠丝杆,所述X轴滚珠丝杆水平方向安装于所述设备支架上,所述X轴伺服电机驱动所述Z轴模组312沿所述X轴滚珠丝杆左右水平移动。Specifically, the
所述Z轴模块包括主轴连接板、Z轴固定件、Z轴伺服电机和Z轴滚珠丝杆,所述Z轴固定件设于所述X轴滚珠丝杆上,并沿着所述X轴滚珠丝杆移动,所述Z轴滚珠丝杆竖直方向安装于所述Z轴固定件上,所述主轴连接板设于所述Z轴滚珠丝杆上,所述Z轴伺服电机驱动所述主轴连接板沿所述Z轴滚珠丝杆上下移动。The Z-axis module includes a main shaft connecting plate, a Z-axis fixing member, a Z-axis servo motor and a Z-axis ball screw. The Z-axis fixing member is arranged on the X-axis ball screw and runs along the X-axis The ball screw moves, the Z-axis ball screw is vertically installed on the Z-axis fixture, the spindle connecting plate is arranged on the Z-axis ball screw, and the Z-axis servo motor drives the The main shaft connecting plate moves up and down along the Z-axis ball screw.
所述刀具驱动机构31还包括主轴314,所述主轴314竖直设置于所述主轴连接板上,所述主轴314包括主轴旋转电机和刀具安装座,所述刀具安装座设于所述主轴旋转电机的末端,并在所述主轴旋转电机的控制下旋转,所述加工刀具313安装于所述刀具安装座上。The
优选地,所述工件夹持机构32包括Y轴模组321、B轴模组322和工件加工平台323,所述Y轴模组321设于所述设备安装架40下方,并与所述X轴模组311和所述Z轴模组312之间两两相互垂直设置,所述Y轴模组321用于带动所述B轴模组322水平移动,并与所述X轴模组311的移动方向垂直;所述工件加工平台323设于所述B轴模组322的前端,所述B轴模组322用于带动所述工件加工平台323以Y轴方向为轴摆动。Preferably, the
具体地,所述设备安装架40优选龙门架,所述刀具驱动机构31设于所述设备安装架40上,所述工件夹持机构32设于所述设备安装架40的下方,并固定安装于所述工作台10上,各个部件布局精巧、结构紧凑,占用空间小Specifically, the
具体地,所述Y轴模组321包括Y轴伺服电机和Y轴滚珠丝杆,所述Y轴滚珠丝杆水平安装于所述工作台10上,并与所述X轴滚珠丝杆的安装方向互相垂直,所述Y轴伺服电机驱动所述B轴模组322和所述工件加工平台323前后移动。Specifically, the Y-
所述B轴模组322包括平台连接件、B轴旋转电机和B轴固定件,所述B轴固定件设于所述Y轴滚珠丝杆上,并沿着所述Y轴滚珠丝杆前后移动;所述B轴旋转电机固定安装于所述B轴固定件上,并随着所述B轴固定件前后移动,所述平台连接件设于所述B轴旋转电机的末端,所述平台连接件的一端连接至所述B轴旋转电机的末端,所述平台连接件的另一端设有所述工件加工平台323,所述B轴旋转电机驱动所述平台连接件和所述工件加工平台323以Y轴方向为轴转动。The B-
具体地,在本实施例中,所述B轴模组322带动所述工件加工平台323以预定的角度进行摇篮式摆动,所述工件加工平台323的摆动角度为正负110度。Specifically, in this embodiment, the B-
优选地,所述工件加工平台323包括第二气动夹具和第二夹具气缸,所述第二气动夹具设于所述第二夹具气缸的顶端,所述第二夹具气缸用于驱动所述第二气动夹具开合,以夹紧待加工工件。Preferably, the
具体地,所述第二气动夹具包括多个相向运动的弧形夹具,所述第二夹具气缸驱动弧形夹具相向运动,以夹紧待加工工件。Specifically, the second pneumatic clamp includes a plurality of arc-shaped clamps that move toward each other, and the second clamp cylinder drives the arc-shaped clamps to move toward each other to clamp the workpiece to be processed.
在本实施例中,所述第二气动夹具的结构与所述气动手指的结构相同,在其他实施例中,所述第二气动夹具和所述气动手指可以根据待加工工件的形状采用不同的结构。In this embodiment, the structure of the second pneumatic clamp is the same as that of the pneumatic finger. In other embodiments, the second pneumatic clamp and the pneumatic finger can adopt different structure.
具体地,在本实施例中,所述机械手组件25从所述料盘22上抓取待加工工件,所述上料臂组件26将所述机械手组件25移动至加工工位,所述机械手组件25将待加工工件放置于所述工件加工平台323上,所述上料臂组件26将所述机械手组件25移动至上料工位。工件加工完成后,所述上料臂组件26将所述机械手组件25移动至加工工位,并抓取所述工件加工平台323上的加工完成工件,所述上料臂组件26将所述机械手组件25移动至上料工位,所述机械手组件25将加工完成的工件放回原位,以免工件混乱放置。Specifically, in this embodiment, the
优选地,请参阅图9,还包括刀库组件50,所述刀库组件50通过刀库固定板51固定安装于所述设备安装架40的立柱上,所述刀库组件50包括刀库伺服电机52、刀库旋转轮53、刀库底板54和旋转刀盘55,所述旋转刀盘55和所述刀库伺服电机52、刀库旋转轮53分别安装于所述刀库底板54的两侧,所述刀库旋转轮53与所述旋转刀盘55固定连接,所述刀库伺服电机52通过同步带带动所述刀库旋转轮53转动,所述刀库旋转轮53带动所述旋转刀盘55转动,所述旋转刀盘55安装有多个卡爪551,多个所述卡爪551设置于以所述旋转刀盘55的圆心为圆心的同一圆周上,所述卡爪551上放置有所述加工刀具313。Preferably, referring to FIG. 9 , it also includes a
具体地,所述旋转刀盘55外侧罩设有刀库罩,所述刀库罩上具有刀库活动板,所述刀库活动板覆盖于所述刀库罩的开口处,在需要换刀时打开所述刀库活动板,所述刀库伺服电机52和所述刀库旋转轮53旋转所述旋转刀盘55,将所需更换的刀具转动至所述刀库罩的开口处。Specifically, the outer cover of the
具体地,所述工作台10上具有废料收集孔11,所述废料收集孔11采用漏斗式下沉孔,所述废料收集孔11设于所述工件加工平台323下方,位于所述工作台10的加工工位。工件加工时,碎屑落入所述废料收集孔11,并沿所述废料收集孔11的内侧壁滑落至所述废料收集孔11的底部,以提高碎屑的回收率。Specifically, the
上述用于医疗行业CNC四轴自动供料雕铣机100中,将待加工工件放置于所述上料盘机构21上,由所述取料机构24依次抓取待加工工件并传送至所述工件夹持机构32;所述工件夹持机构32设于所述刀具驱动机构31下方,由所述刀具驱动机构31带动所述加工刀具313对待加工工件进行雕铣加工;所述刀具驱动机构31一侧还设有所述刀库组件50,以实现所述加工刀具313的自动更换。本技术方案中,所述上料盘机构21和所述取料机构24完成待加工工件的传送,实现了待加工工件的自动上料,然后由所述刀具驱动机构31和所述工件夹持机构32完成雕铣加工,加工完成后的工件通过所述机械手组件25送回所述料盘22原位,避免工件混乱放置,提高了产品的加工精度和生产效率,使生产加工过程更加灵活、简单快捷。同时,所述自动供料装置20实现待加工工件的自动上料,减少了人工操作,提高了生产效率和作业安全性,产能更高。同时所述刀库组件50设于所述设备安装架40的一侧,实现了刀具的自动更换,同时使所述CNC四轴自动供料雕铣机结构紧凑、减小了生产设备的占地面积,节约了生产成本。本发明的产品结构简单,易于生产,成本低廉,便于推广。The above-mentioned CNC four-axis automatic feeding engraving and milling
需要说明的是,以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域技术人员而言,本发明可以有各种改动和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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