CN210029048U - Feeding device and production system - Google Patents
Feeding device and production system Download PDFInfo
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- CN210029048U CN210029048U CN201821853357.4U CN201821853357U CN210029048U CN 210029048 U CN210029048 U CN 210029048U CN 201821853357 U CN201821853357 U CN 201821853357U CN 210029048 U CN210029048 U CN 210029048U
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- 238000003860 storage Methods 0.000 claims description 25
- 230000003028 elevating effect Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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Abstract
The utility model provides a feedway and production system. According to the utility model, the feeding device comprises a first conveying part, a second conveying part and a stopping part, wherein the first conveying part is used for horizontally conveying materials; the stopping part is matched with the first conveying part and has an open state allowing the materials to enter the second conveying part and a closed state preventing the materials from entering the second conveying part; the second conveying part comprises a lifting conveying mechanism, and the lifting conveying mechanism is used for lifting the materials entering the second conveying part to a feeding position. The feeding device can improve the production efficiency and reduce the labor intensity.
Description
Technical Field
The utility model relates to a mechanical equipment field particularly, relates to a feedway and production system.
Background
At present, choking coils of frequency conversion plug-in components of a controller branch factory are fed to a tooling vehicle by material preparation staff, and after the on-line production staff use up materials, the on-line production staff need to go to the tooling vehicle by themselves to take the prepared materials. Because the material that is equipped with on the frock car is heavier, leads to the staff to carry and wastes time and energy very much, including on-line production staff is mostly the women for handling process intensity of labour is great, and need frequently carry reciprocal transport in the production process of every day, has influenced staff's work efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a feedway and production system to need staff oneself to carry the problem of processing position to prepare material among the solution prior art.
The utility model provides a feeding device, which comprises a first conveying part, a second conveying part and a stopping part, wherein the first conveying part is used for horizontally conveying materials; the stopping part is matched with the first conveying part and has an open state allowing the materials to enter the second conveying part and a closed state preventing the materials from entering the second conveying part; the second conveying part comprises a lifting conveying mechanism, and the lifting conveying mechanism is used for lifting the materials entering the second conveying part to a feeding position.
Optionally, the feeding device further comprises a control part, the control part comprises a controller and a detection assembly, the detection assembly is arranged on the second conveying part and is used for detecting the existence state and the material position of the material in the second conveying part, and the controller is respectively connected with the detection assembly and the stopping part and is used for controlling the state of the stopping part according to the detection result of the detection assembly.
Optionally, the feeding device further includes a plurality of storage boxes for containing the material, the plurality of storage boxes are sequentially arranged on the first conveying portion and driven by the first conveying portion to move to the lifting conveying mechanism of the second conveying portion, and the stopping portion is located between the first conveying portion and the second conveying portion and controls the number of the storage boxes in the second conveying portion.
Optionally, the storage box is provided with a stop protrusion, the stop portion includes a stop arm, when the stop portion is in the closed state, the stop arm contacts with the stop protrusion and prevents the storage box from entering the second conveying portion, and when the stop portion is in the open state, the stop arm is separated from the stop protrusion and allows the storage box to enter the second conveying portion.
Optionally, the stopping portion further comprises a first driving mechanism, and the first driving mechanism is connected with the stopping arm and drives the stopping arm to move so as to adjust the stopping portion to the opening state or the closing state.
Optionally, the second conveying part further comprises a mounting frame, the lifting conveying mechanism is disposed in the mounting frame, and the lifting conveying mechanism comprises: the lifting support plate is used for bearing the storage box and movably arranged on the mounting frame; and the second driving mechanism is connected with the lifting support plate and drives the lifting support plate to move.
Optionally, the second drive mechanism comprises: a second drive motor including an output shaft; the trapezoidal screw rod is connected with the output shaft of the second driving motor and rotates along with the output shaft; the trapezoidal nut, the trapezoidal nut and the lifting support plate are sleeved on the trapezoidal screw rod and driven by the trapezoidal screw rod to move along the trapezoidal screw rod.
Optionally, the second conveying part further comprises a guide rail, the guide rail is arranged on the mounting frame, and the lifting support plate further comprises a guide mounting block, and the guide mounting block is matched with the guide rail.
Optionally, the detection assembly comprises a first detection sensor, which is disposed on the magazine and detects whether the magazine is located in the second conveying portion.
Optionally, the detection group includes a second detection sensor disposed in the second conveying portion and detecting whether the magazine reaches the feeding position.
According to another aspect of the present invention, a production system is provided, which comprises the above-mentioned feeding device.
According to the utility model discloses a feedway and production system, feedway's first conveying part and the cooperation of second conveying part can transport the feed position with the material from the position of prepareeing material, supply the production staff to take. The stopping part is provided with an opening state and a closing state, the stopping part allows materials to enter the second conveying part in the opening state and is conveyed to the feeding position by the second conveying part, and the stopping part prevents the materials from entering the second conveying part in the closing state, so that the quantity of the materials conveyed by the second conveying part every time is ensured, the use requirement can be met, and material overstock can not be caused. The feeding device realizes the conveying and supplying of materials, and solves the problems of high labor intensity and low production efficiency caused by the fact that workers need to carry the materials by themselves in the prior art.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
fig. 1 is a schematic perspective view of a feeding device according to the present invention;
fig. 2 is a partially enlarged view at a in fig. 1;
fig. 3 is a schematic perspective view of the elevating conveyor mechanism of the second conveying part of the feeding device according to the present invention.
Description of reference numerals:
10. a first conveying section; 20. a second conveying section; 221. lifting the supporting plate; 221a, a guide mounting block; 222. a drive motor; 223. a trapezoidal screw rod; 224. a trapezoidal nut; 23. a guide rail; 30. a stopper portion; 31. a stopper arm; 32. a first drive mechanism; 411. a first detection sensor; 412. a second detection sensor; 50. a storage box; 51. a stop protrusion.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1 to 3, according to the embodiment of the present invention, the feeding device includes a first conveying part 10, a second conveying part 20, and a stopping part 30, wherein the first conveying part 10 horizontally conveys the material; the stop 30 cooperates with the first conveying part 10, the stop 30 having an open state allowing material to enter the second conveying part 20 and a closed state preventing material from entering the second conveying part 20; the second conveyor section 20 includes a lifting conveyor mechanism for lifting material entering the second conveyor section 20 to a feeding position.
The first conveying part 10 and the second conveying part 20 of the feeding device are matched to convey materials from the material preparation position to the feeding position for production staff to take. The stopping portion 30 has an open state and a closed state, and allows the material to enter the second conveying portion 20 when the stopping portion is in the open state, and the material is conveyed to the feeding position by the second conveying portion, and prevents the material from entering the second conveying portion 20 when the stopping portion is in the closed state, so that the material quantity conveyed by the second conveying portion 20 each time is ensured, the use requirement can be met, and material overstock cannot be caused. The feeding device realizes the conveying and supplying of materials, and solves the problems of high labor intensity and low production efficiency caused by the fact that workers need to carry the materials by themselves in the prior art.
As shown in fig. 1, in the present embodiment, a first conveying portion 10 is provided on a frame for conveying materials in a horizontal direction. In the present embodiment, the first conveying section 10 includes a conveying chain, a conveying sprocket, and a first drive motor. The first driving motor is connected with the conveying chain wheel and drives the conveying chain wheel to rotate. The conveying chain is sleeved on the conveying chain wheel and driven by the conveying chain wheel to rotate. The material sets up on the conveyor chain and along with conveyor chain motion.
In order to ensure reliable support of the materials, the conveying chains and the conveying chain wheels are arranged in two groups at intervals, and a plurality of supporting rollers are arranged between the two groups of conveying chains and the conveying chain wheels so as to improve the reliability of the whole first conveying part 10.
In other embodiments, the first conveying part 10 may also convey the materials in a belt conveying manner, or any other suitable manner may be used to achieve horizontal conveying of the materials.
In order to ensure that the materials can move along with the conveying chain without deviation, a guide rod is further arranged on the outer side of the conveying chain, and the guide rod is fixedly connected to the rack and is higher than the conveying chain so as to guide the materials.
In this embodiment, in order to facilitate the material storage and the material transportation, the feeding device further includes a plurality of storage boxes 50 for storing the material, and the plurality of storage boxes 50 are sequentially disposed on the first conveying portion 10 and driven by the first conveying portion 10 to move. The magazine 50 can be moved onto the lifting conveyor mechanism of the second conveying section 20 and lifted by the lifting conveyor mechanism into the feeding position.
Since the lifting and conveying mechanism of the second conveying part 20 can lift only one magazine 50 to the feeding position at a time, the stopper 30 is located between the first conveying part 10 and the second conveying part 20 and controls the number of magazines 50 in the second conveying part 20. The number of magazines 50 entering the second transport section 20 at a time is limited by the stop 30 to ensure that only one magazine 50 enters the second transport section 20 at a time.
As shown in fig. 1 and 2, in the present embodiment, the magazine 50 is provided with a stopping protrusion 51, and the stopping protrusion 51 can be engaged with the stopping portion 30 to limit the number of the magazines 50 entering the second conveying portion 20, and can also be used as a handle when carrying the magazine 50, so as to conveniently take the magazine 50.
The stopper portion 30 includes a stopper arm 31 for cooperating with the stopper projection 51. When the stopping portion 30 is in the closed state, the stopping arm 31 contacts the stopping protrusion 51 and prevents the magazine 50 from entering the second conveying portion 20, and when the stopping portion 30 is in the open state, the stopping arm 31 is separated from the stopping protrusion 51 and allows the magazine 50 to enter the second conveying portion 20. The stopper arm 31 can be manually driven to contact or separate from the stopper projection 51.
In order to increase the degree of automation of the material transportation, in the present embodiment, the stopping portion 30 further includes a first driving mechanism 32, and the first driving mechanism 32 is connected to the stopping arm 31 and drives the stopping arm 31 to move so as to adjust the stopping portion 30 to the open state or the closed state.
Alternatively, the first driving mechanism includes a driving cylinder connected to the stopper arm 31, and the stopper arm 31 is driven to move by the extension and contraction of the driving cylinder so as to be brought into contact with or separated from the stopper projection 51. Of course, in other implementations, other actuators may be used to drive movement of the stop arm 31.
Optionally, in order to ensure that the magazine 50 is uniformly stressed when stopping the magazine 50, stopping protrusions 51 are provided on both sides of the magazine 50, and stopping portions 30 are provided on both sides of the magazine 50.
After the magazine 50 enters the second conveying unit 20 through the stopping portion 30, it is lifted to the feeding position by the lifting and conveying mechanism of the second conveying unit 20. In the present embodiment, the second conveyance part 20 includes a mounting frame in addition to the elevation conveyance mechanism, and the elevation conveyance mechanism is provided in the mounting frame.
As shown in fig. 1, in this embodiment, the mounting frame is a rectangular frame to realize reliable bearing of the lifting and conveying mechanism, and to make the mounting and dismounting of the lifting and conveying mechanism more convenient. Of course, in other embodiments, the mounting frame may be any other suitable structure.
Optionally, the elevating conveyor mechanism includes an elevating support plate 221 for carrying the magazine 50 and a second drive mechanism. The lifting support plate 221 is movably disposed on the mounting frame to move the magazine 50 disposed thereon to the feeding position. The second driving mechanism is connected to the elevating support plate 221, and drives the elevating support plate 221 to move in order to provide power for the movement of the elevating support plate 221.
In order to ensure that the lifting support plate 221 moves reliably and can form stable support for the magazine 50 during movement, the second conveying part 20 further includes a guide rail 23, the guide rail 23 is disposed on the mounting frame, the lifting support plate 221 further includes a guide mounting block 221a, and the guide mounting block 221a is matched with the guide rail 23 to guide the lifting support plate 221 during movement.
As shown in fig. 3, the number of the guide rails 23 is 4, and the guide rails are disposed on the 4 columns of the mounting frame in a one-to-one correspondence to guide the 4 top corners of the lifting support plate 221 so that no inclination occurs during the movement thereof.
Optionally, the second drive mechanism comprises a second drive motor 222, a trapezoidal screw 223 and a trapezoidal nut 224.
Wherein the second drive motor 222 includes an output shaft. The trapezoidal screw 223 is connected to an output shaft of the second driving motor 222 and rotates with the output shaft. The trapezoidal nut 224 is sleeved on the trapezoidal screw rod 223, and moves along the trapezoidal screw rod 223 under the driving of the trapezoidal screw rod 223, together with the lifting support plate 221.
Optionally, in this embodiment, the feeding device further includes a control portion, the control portion includes a controller and a detection assembly, the detection assembly is disposed on the second conveying portion 20 and detects the existence state and the material position of the material in the second conveying portion 20, and the controller is respectively connected to the detection assembly and the stopping portion 30 and controls the state of the stopping portion 30 according to the detection result of the detection assembly. Through setting up the control part, make the controller can be according to the testing result control backstop portion 30's of determine module state, further promoted feedway's degree of automation, and realized intellectuality, can intelligent processing when the unexpected condition appears.
In one possible approach, the detection assembly includes a first detection sensor 411, and the first detection sensor 411 is disposed on the magazine 50 and detects whether the magazine 50 is located in the second conveying portion 20.
The first detecting sensor 411 may be a photoelectric detecting switch, which has accurate detection and good sensitivity. Of course, the first detection sensor 411 may be another sensor as long as it can detect the presence state of the material in the second conveying unit 20, depending on the necessity.
Alternatively, the detection group includes a second detection sensor 412, and the second detection sensor 412 is disposed in the second conveying portion 20 and detects whether the magazine 50 reaches the feeding position.
The second detection sensor 412 may be a proximity switch, which is small in size, easy to install, long in service life, and accurate in detection.
The controller may be a PLC (programmable logic controller) which is connected to the driving cylinder, the first and second driving motors 222, etc. and controls the driving cylinder, the first and second driving motors 222, etc. to operate or stop according to the detection result transmitted from the first and/or second detection sensors 411 and 412.
The working process of the feeding device is as follows:
when the materials are conveyed, the material preparing staff directly place the storage boxes 50 containing the materials on the first conveying part 10, 5 storage boxes 50 are stacked at each time, and the use amount of the production staff is ensured to be 2 hours. When the production staff needs materials, a start button arranged at the top of the second conveying part is pressed, the control stopping part 30 is in an open state to release the storage box 50, the released storage box 50 leaves the first conveying part 10 and enters the lifting support plate 221, and the first detection sensor 411 cannot detect signals, so that the signals are fed back to the controller through photoelectric signals, the controller controls the stopping part 30 to move to a closed state, the 2 nd storage box 50 is intercepted, and only 1 storage box 50 is ensured to enter the lifting conveying mechanism and be conveyed to a feeding position beside the production staff.
Meanwhile, the controller controls the second driving motor 222 to start rotating according to the signal detected by the first detecting sensor 411, the trapezoidal screw 223 is driven to drive the trapezoidal nut 224 and the lifting support plate 221 to perform ascending action, after the material supply position is reached, the second detecting sensor 412 is triggered to send a feedback signal to the controller, the second driving motor 222 is controlled to stop rotating, the lifting support plate 221 stops moving, the staff can directly use the material in the storage box 50 to perform operation without any redundant actions such as standing up and bending down, when the material is used up, the empty storage box is taken out, the starting button is pressed, the lifting support plate 221 automatically resets, the controller controls the stopping portion 30 according to the signal of the starting button, and the next storage box 50 enters the second conveying portion 20.
Can realize the automatic feed of choke and electric capacity etc. through this feedway, replace current manual handling operation, save staff's labour greatly to can realize direct control person 1 people on a single shift, 2 people on a double shift, practice thrift the cost of labor greatly.
According to another aspect of the present invention, a production system is provided, which comprises the above-mentioned feeding device. The production system adopting the feeding device utilizes the chain type conveying line to convey materials, the stopping part separates the storage boxes, and the quantity of conveyed materials is guaranteed to meet the requirements. The storage box can be lifted to the height which can be freely taken by the staff through the lifting conveying mechanism, the staff can conveniently take and place the storage box, the labor intensity in the production process is reduced, and the production efficiency is improved.
According to the utility model discloses a feedway and production system have following technological effect:
the continuous storage of the materials can be realized, and the materials can be conveyed to the feeding position gradually according to the required quantity. The purpose of conveying materials to the working height of workers from the ground is achieved, the mode of taking materials by manual carrying at present is replaced, and therefore production efficiency is improved, and the purposes of cost reduction and efficiency improvement are achieved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (11)
1. A feeding device is characterized by comprising a first conveying part (10), a second conveying part (20) and a stopping part (30),
the first conveying part (10) is used for horizontally conveying materials;
-said stop (30) cooperates with said first conveying section (10), said stop (30) having an open condition allowing said material to enter said second conveying section (20) and a closed condition preventing said material from entering said second conveying section (20);
the second conveying part (20) comprises a lifting conveying mechanism for lifting the material entering the second conveying part (20) to a feeding position.
2. The feeding device according to claim 1, characterized in that it further comprises a control part comprising a controller and a detection assembly, said detection assembly being arranged on said second conveyor part (20) and detecting the presence and position of the material in said second conveyor part (20), said controller being connected to said detection assembly and to said stop (30), respectively, and controlling the state of said stop (30) according to the detection result of said detection assembly.
3. The feeder according to claim 2, characterized in that it further comprises a plurality of magazines (50) for containing said material, said plurality of magazines (50) being arranged in sequence on said first conveyor (10) and being moved by the first conveyor (10) onto said lifting conveyor of said second conveyor (20), said stop (30) being located between said first conveyor (10) and said second conveyor (20) and controlling the number of magazines (50) in said second conveyor (20).
4. The feeder device according to claim 3, wherein the magazine (50) is provided with a stop protrusion (51), the stop portion (30) comprises a stop arm (31), the stop arm (31) contacts the stop protrusion (51) and prevents the magazine (50) from entering the second conveying portion (20) when the stop portion (30) is in the closed state, and the stop arm (31) is separated from the stop protrusion (51) and allows the magazine (50) to enter the second conveying portion (20) when the stop portion (30) is in the open state.
5. The feeder device according to claim 4, characterised in that the stop (30) further comprises a first drive mechanism (32), the first drive mechanism (32) being connected to the stop arm (31) and driving the stop arm (31) in movement to adjust the stop (30) to the open or closed condition.
6. The feeder device according to claim 1, characterized in that the second conveyor (20) further comprises a mounting frame, the lifting conveyor mechanism being arranged within the mounting frame, the lifting conveyor mechanism comprising:
the lifting support plate (221) is used for bearing the storage box (50), and the lifting support plate (221) is movably arranged on the mounting frame;
and the second driving mechanism is connected with the lifting support plate (221) and drives the lifting support plate (221) to move.
7. The feeder apparatus of claim 6, wherein the second drive mechanism comprises:
a second drive motor (222), the second drive motor (222) including an output shaft;
the trapezoidal screw rod (223), the trapezoidal screw rod (223) is connected with the output shaft of the second driving motor (222), and rotates along with the output shaft;
the trapezoidal nut (224) is sleeved on the trapezoidal screw rod (223), and the trapezoidal nut (224) and the lifting support plate (221) move along the trapezoidal screw rod (223) under the driving of the trapezoidal screw rod (223).
8. The feeder apparatus according to claim 6, wherein the second conveyor section (20) further comprises a guide rail (23), the guide rail (23) being provided on the mounting frame, and the lifting support plate (221) further comprises a guide mounting block (221a), the guide mounting block (221a) being engaged with the guide rail (23).
9. The feeder device according to claim 3, characterised in that the detection assembly comprises a first detection sensor (411), the first detection sensor (411) being arranged on the magazine (50) and detecting whether the magazine (50) is located in the second conveyor section (20).
10. The feeding device according to claim 3, characterized in that the detection assembly comprises a second detection sensor (412), the second detection sensor (412) being arranged in the second conveyor section (20) and detecting whether the magazine (50) reaches the feeding position.
11. A production system comprising a feeding device according to any one of claims 1-10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821853357.4U CN210029048U (en) | 2018-11-09 | 2018-11-09 | Feeding device and production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821853357.4U CN210029048U (en) | 2018-11-09 | 2018-11-09 | Feeding device and production system |
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| Publication Number | Publication Date |
|---|---|
| CN210029048U true CN210029048U (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821853357.4U Active CN210029048U (en) | 2018-11-09 | 2018-11-09 | Feeding device and production system |
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| Country | Link |
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| CN (1) | CN210029048U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109502282A (en) * | 2018-11-09 | 2019-03-22 | 格力电器（武汉）有限公司 | Feeding device and production system |
| CN116374484A (en) * | 2023-03-16 | 2023-07-04 | 盐城工学院 | Multifunctional automatic conveying device |
-
2018
- 2018-11-09 CN CN201821853357.4U patent/CN210029048U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109502282A (en) * | 2018-11-09 | 2019-03-22 | 格力电器（武汉）有限公司 | Feeding device and production system |
| CN116374484A (en) * | 2023-03-16 | 2023-07-04 | 盐城工学院 | Multifunctional automatic conveying device |
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