CN210001198U

CN210001198U - material tray automatic cycle system

Info

Publication number: CN210001198U
Application number: CN201920748756.2U
Authority: CN
Inventors: 李淼; 闫琳; 李金松; 廖圣华; 许后夺; 刘培
Original assignee: Wuhan Cooper Technology Co Ltd
Current assignee: Wuhan Cooper Technology Co Ltd
Priority date: 2019-05-22
Filing date: 2019-05-22
Publication date: 2020-01-31
Anticipated expiration: 2029-05-22

Abstract

The utility model provides an material tray automatic cycle system, including work platform, displacement mechanism, empty tray storage mechanism, finished product tray storage mechanism, work platform is including the slide rail that bottom plate and the level that bears the tray set up, displacement mechanism slidable with sliding connection, displacement mechanism remove finished product tray storage mechanism from the bottom plate with finished product tray, then pick up empty tray from empty tray storage mechanism and convey on the bottom plate, this material tray automatic lifting system can realize finished product tray's unloading and empty tray's supply automatically, has guaranteed the continuity of production, has improved production efficiency.

Description

material tray automatic cycle system

Technical Field

The utility model relates to a conveyer field, in particular to material tray automatic cycle systems.

Background

In the production process, when materials carried by the tray meet the requirements, the tray is taken down, then the empty tray is replenished to a position to be operated, process is completed by manual operation, the manual operation has the following problems that 1, due to instability of the manual operation, sometimes the materials are not taken down in time or the empty tray is not replenished in time, a running production line cannot be continuous, the efficiency is low, 2, the existing Chinese population elegance gradually disappears, the labor cost is high, in addition, workers generally only correspond to steps, the work enthusiasm of the workers can be greatly reduced by long-term repetitive work, and the defects are great for both enterprise owners and the workers.

SUMMERY OF THE UTILITY MODEL

In view of the above, the present invention has been developed to provide material tray automatic circulation systems that overcome or at least partially address the above-mentioned problems.

material tray automatic cycle system, including work platform, displacement mechanism, empty tray storage mechanism, finished product tray storage mechanism, work platform is including the bottom plate that bears the tray and the slide rail of level setting, displacement mechanism slidable with slide rail connected, displacement mechanism promptly with slide rail connected and can follow the slide rail and slide, displacement mechanism remove finished product tray to finished product tray storage mechanism from the bottom plate, then pick up empty tray from empty tray storage mechanism and convey on the bottom plate.

, the th displacement mechanism comprises a tray picking unit, a sliding seat and a driving device, wherein the tray picking unit is installed on the sliding seat, the sliding seat is connected with the driving device, the sliding seat is slidably connected with the sliding rail, and the driving device is installed on the working platform.

, the tray picking unit adopts a clamping jaw or a suction cup.

, the driving device comprises a motor, at least two synchronizing wheels, a synchronous belt and at least transmission shafts, wherein of the at least two synchronizing wheels are arranged on the motor, another synchronizing wheels are sleeved on the at least transmission shafts, the at least transmission shafts are connected with the working platform, the synchronous belt is sleeved on the at least two synchronizing wheels, and the sliding seat is connected with the synchronous belt.

, the empty tray storage unit mechanism comprises a second displacement unit and a No. pallet carrying an empty tray, wherein the No. pallet is connected with the second displacement unit, and when the empty tray is removed, the second displacement unit drives No. pallet to move upwards to provide the empty tray for the No. displacement unit to pick up.

, the second displacement unit comprises a second motor, a pair of driving wheels, a conveying belt and a screw rod, wherein driving wheels of the pair of driving wheels are arranged on the second motor, another driving wheels are connected with the screw rod, the conveying belt is sleeved on the pair of driving wheels, and the screw rod is connected with the No. supporting plate.

And , the finished product tray storage mechanism comprises a third displacement unit and a second supporting plate for bearing the empty tray, the second supporting plate is connected with the third displacement unit, and the third displacement unit drives the second supporting plate to move downwards after the finished product tray is moved to the second supporting plate.

Further , the third displacement unit and the second displacement unit have the same structure.

, the material tray automatic circulation system still includes spacing unit, spacing unit includes gag lever post at least, antifriction bearing at least, and gag lever post end is fixed on work platform, and pot heads have antifriction bearing in addition.

steps further, material tray automatic circulation system still includes the positioning unit, the positioning unit includes two stoppers and the side direction cylinder of horizontal cylinder, cylinder mounting panel, vertical cylinder, locating lever, relative setting, the locating lever is placed and is connected with horizontal cylinder along the vertical direction, and horizontal cylinder installs on the cylinder mounting panel, and vertical cylinder is connected with the cylinder mounting panel, and the side direction cylinder is installed on the cylinder mounting panel, wherein and the cylinder mounting panel of two stoppers, are connected with the side direction cylinder in addition.

Based on the technical scheme, the utility model discloses beneficial effect than prior art does:

the utility model provides an material tray automatic circulation system, comprises a work platform, displacement unit, empty tray memory cell, finished product tray memory cell, when the material number that the tray of work platform bottom plate bore reaches the requirement, displacement unit removes finished product tray memory cell with this tray, then pick up new empty tray from empty tray memory cell and convey the bottom plate, this material tray automatic circulation system can realize the unloading of finished product tray and the supply of empty tray automatically, the continuity of production has been guaranteed, the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of an automatic material tray circulating system according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a driving device according to a second embodiment of the present invention;

fig. 3 is a schematic structural diagram of a second displacement unit according to a third embodiment of the present invention;

fig. 4 is a schematic structural diagram of a positioning unit in the fourth embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in detail below in with reference to the accompanying drawings and embodiments.

Example

As shown in fig. 1, material tray automatic circulation systems include work platform 10, displacement mechanism 20, empty tray storage mechanism 30, finished product tray storage mechanism 40, work platform 10 includes bottom plate 11 and the slide rail 12 that sets up horizontally that bears the tray, displacement mechanism 20 is slidable and is connected with slide rail 12, that is, displacement mechanism 10 is connected with slide rail 12 and can slide along slide rail 12, when the material number that the tray on bottom plate 11 bore reaches the requirement, displacement mechanism 20 moves this tray to finished product tray storage mechanism 40, then picks up empty tray from empty tray storage mechanism 30 and conveys on bottom plate 11.

The utility model provides an automatic circulation system of material tray, including work platform 10, displacement mechanism 20, empty tray storage mechanism 30, finished product tray storage mechanism 40, when the material number that the tray on the bottom plate 11 bore reaches the requirement, displacement mechanism 20 removes finished product tray storage mechanism 40 with this tray, then pick up new empty tray from empty tray storage mechanism 30 and convey bottom plate 11.

Example two

Compared with the embodiment , the embodiment shows a specific structure of displacement mechanisms 20, and as shown in fig. 1 and fig. 2, the displacement mechanism 20 may include a tray picking unit 21, a sliding seat 22, and a driving device 23, where the tray picking unit 21 is mounted on the sliding seat 22, the sliding seat 22 is connected with the driving device 23, the sliding seat 22 is slidably connected with the sliding rail 12, the driving device 23 is mounted on the work platform 10, the tray picking unit 21 may perform a picking and releasing operation on the tray, the driving device 23 drives the sliding seat 22 to slide along the sliding rail 12, when the number of materials carried by the tray on the bottom plate 11 reaches a requirement, the tray picking unit 21 picks the tray from the bottom plate 11, the driving device 23 drives the sliding seat 22 to slide along the sliding rail 12 to above the finished tray storage mechanism 20, the tray picking unit 21 releases the tray onto the finished tray storage mechanism 40, then the driving device 23 drives the sliding seat 22 to slide along the sliding rail 12 to above the empty tray storage mechanism 30, and other tray picking structures can be implemented by using other sucking claws.

in some embodiments, as shown in fig. 2, the driving device 23 includes a motor 231, at least two synchronizing wheels 232, a synchronous belt 233, and at least transmission shafts 234, wherein of the at least two synchronizing wheels 232 are mounted on the motor 231, synchronizing wheels 232 are sleeved on the at least transmission shafts 234, the at least transmission shafts 234 are connected with the work platform 10, the synchronous belt 233 is sleeved on the at least two synchronizing wheels 232, and the sliding seat 22 is connected with the synchronous belt 233. the synchronous belt 233 transmission has the following characteristics that (1) the transmission is accurate, no sliding occurs during work, and has a constant transmission ratio, (2) the transmission is smooth, and has buffering and vibration damping capabilities, and low noise, (3) the transmission efficiency is high, and based on the above characteristics of the synchronous belt 233, the driving device 23 can better transmit power and has no environmental pollution.

In the use, synchronizing wheel 232 can set up threely to being provided with take-up pulley 235 in preset position, take-up pulley 235 can be with the cover that hold-in range 233 more fastened on synchronizing wheel 232, so that the better with the synchronizing wheel 232 transmission of hold-in range 233, take-up pulley 235 can be through the elasticity of control hold-in range 233 in order to make things convenient for the dismouting of hold-in range 233.

EXAMPLE III

Compared with and II, the present embodiment shows the structure of empty tray storage mechanisms 30, as shown in FIG. 1, the empty tray storage mechanism 30 may include a second displacement unit 31, a number pallet 32 carrying an empty tray, the number pallet 32 being connected to the second displacement unit 31. after a finished tray is moved from the bottom plate 11 to the finished tray storage mechanism 40, the second displacement unit 31 drives number pallet 32 to move upward to provide the empty tray to the tray picking unit 21 for picking, and this process is performed in a cyclic manner, the empty tray storage mechanism 30 occupies a small area, but can fully utilize the internal space, increase the amount of buffering of materials, and is particularly suitable for the multi-operation cycle execution scenario.

in some embodiments, in order to continuously convey empty trays to the th displacement mechanism 20 and improve the efficiency of tray conveyance, as shown in fig. 3, the second displacement unit 31 may include a second motor 311, pairs of driving wheels 312, a conveying belt 313, and a screw rod 314, wherein driving wheels 312 of the pairs of driving wheels 312 are installed on the second motor 311, driving wheels 312 are connected to the screw rod 314, the conveying belt 313 is sleeved on the pairs of driving wheels 312, and the screw rod 314 is connected to the pallet 32. when the finished tray on the bottom plate 11 is removed, the second motor 311 drives the screw rod 314 to lift pallet 32 through the driving wheels 312, so as to provide the empty tray to the tray pickup unit 21 for pickup.

In , in order to store more finished trays, the finished tray storage mechanism 40 may include a third displacement unit 41, a second pallet 42 carrying empty trays, the second pallet 42 being connected to the third displacement unit 41. after the finished trays are moved to the second pallet 42, the third displacement unit 41 drives the second pallet 42 to move downward, thereby making full use of the space in the vertical direction and storing more finished trays.

Example four

Compared with the , the second embodiment and the third embodiment, the automatic material tray circulating system of the present embodiment further includes a position limiting unit 50 and a positioning unit 60.

As shown in fig. 1, the limiting unit 50 includes at least limiting rods 51 and at least rolling bearings 52, the limiting rod 51 is fixed on the work platform 10, and the rolling bearing 52 is sleeved at the end, in this embodiment, there are 3 limiting rods 51 and 3 rolling bearings 52, which can better limit the material tray, and prevent the tray from rotating along the limiting rod 51 after contacting the limiting rod 51.

As shown in fig. 4, the positioning unit 60 includes a transverse cylinder 61, a cylinder mounting plate 62, a longitudinal cylinder 63, a positioning rod 64, two opposite limiting blocks 65 and a lateral cylinder 66, the positioning rod 64 is disposed along a vertical direction and connected to the transverse cylinder 61, the transverse cylinder 61 is mounted on the cylinder mounting plate 62, the longitudinal cylinder 63 is connected to the cylinder mounting plate 62, the lateral cylinder 66 is mounted on the cylinder mounting plate 62, of the two limiting blocks 65 are connected to the cylinder mounting plate 62, and of the two limiting blocks are connected to the lateral cylinder 66. after the tray contacts the positioning rod 64, the tray can be initially positioned, and then the longitudinal cylinder 63 lifts the cylinder mounting plate 62 upwards to drive the positioning rod 64 and the two limiting blocks 65 to lift up and position the other three orientations of the tray.

It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims

The automatic circulating system for the material trays of the varieties is characterized by comprising a working platform, a th displacement mechanism, an empty tray storage mechanism and a finished product tray storage mechanism, wherein the working platform comprises a bottom plate for bearing the trays and a sliding rail horizontally arranged, the th displacement mechanism is slidably connected with the sliding rail, the th displacement mechanism moves the finished product trays to the finished product tray storage mechanism from the bottom plate, and then the empty trays are picked up from the empty tray storage mechanism and conveyed to the bottom plate.
2. The material tray automatic circulation system of claim 1, wherein the th displacement mechanism comprises a tray picking unit, a sliding seat and a driving device, the tray picking unit is installed on the sliding seat, the sliding seat is connected with the driving device, the sliding seat is slidably connected with the sliding rail, and the driving device is installed on the working platform.
3. The material tray automatic circulation system according to claim 2, wherein the tray picking unit employs a gripper or a suction cup.
4. The material tray automatic circulating system of claim 2, wherein the driving device comprises th motor, at least two synchronizing wheels, a synchronous belt, at least transmission shafts, wherein synchronizing wheels of the at least two synchronizing wheels are mounted on the motor, another synchronizing wheels are sleeved on the at least transmission shafts, the at least transmission shafts are connected with the working platform, the synchronous belt is sleeved on the at least two synchronizing wheels, and the sliding seat is connected with the synchronous belt.
5. The automatic material tray circulating system of claim 1, wherein the empty tray storing mechanism includes a second displacement unit and a No. pallet carrying an empty tray, the No. pallet is connected to the second displacement unit, and when the empty tray is removed, the second displacement unit drives No. pallet to move upward to provide the empty tray to the No. displacement unit for pickup.
6. The automatic material tray circulating system of claim 5, wherein the second displacement unit comprises a second motor, pairs of driving wheels, a conveyer belt and a screw rod, wherein driving wheels of the pairs of driving wheels are installed on the second motor, the other driving wheels are connected with the screw rod, the conveyer belt is sleeved on the pairs of driving wheels, and the screw rod is connected with the number tray.
7. The automatic material tray circulating system of claim 6, wherein the finished product tray storing mechanism comprises a third displacement unit and a second pallet for carrying an empty tray, the second pallet is connected to the third displacement unit, and the third displacement unit drives the second pallet to move downward after the finished product tray is moved to the second pallet.
8. The automatic material tray circulating system of claim 7, wherein the third displacement unit is of the same structure as the second displacement unit.
9. The automatic material tray circulating system of claim 1, further comprising a limiting unit, wherein the limiting unit comprises at least limiting rods and at least rolling bearings, the ends of the limiting rods are fixed on the working platform, and the ends of the limiting rods are sleeved with the rolling bearings.
10. The automatic material tray circulating system of claim 1, further comprising a positioning unit, wherein the positioning unit comprises a transverse cylinder, a cylinder mounting plate, a longitudinal cylinder, a positioning rod, two limiting blocks and a lateral cylinder, wherein the two limiting blocks are oppositely arranged, the positioning rod is placed in a vertical direction and connected with the transverse cylinder, the transverse cylinder is mounted on the cylinder mounting plate, the longitudinal cylinder is connected with the cylinder mounting plate, the lateral cylinder is mounted on the cylinder mounting plate, limiting blocks are connected with the cylinder mounting plate, and the other limiting blocks are connected with the lateral cylinder.