SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a book binding equipment's front cover pusher that simple structure, front cover automatic pushing, front cover propelling movement are efficient.
The purpose of the utility model is realized like this:
the utility model provides a front cover pusher of bookbinding equipment, includes lathe, push mechanism and hold-down mechanism, the lathe is provided with the front cover and piles up the region, push mechanism sets up and piles up regional below at the front cover, and hold-down mechanism sets up and piles up regional top at the front cover. The front cover is piled up in the front cover stacking area, and hold-down mechanism down compresses tightly the front cover, avoids the front cover not hard up, and the push mechanism who is located front cover stacking area below simultaneously promotes the front cover and removes to realize that the front cover is automatic to be carried, the propelling movement is efficient, the noise is little.
The purpose of the utility model can also adopt the following technical measures to solve:
as a more specific scheme, the pushing mechanism comprises a second cylinder, a pushing slider and a pushing monitor for monitoring the position of the book, at least one chute is formed in a machine tool corresponding to the front cover stacking area, the second cylinder and the pushing slider are located below the machine tool, the pushing slider is arranged in the chute, the second cylinder is connected with the pushing cylinder, the second cylinder drives the pushing slider to move, and the pushing monitor is arranged on the machine tool and is electrically connected with the second cylinder. The second cylinder drives and pushes away the material slider and coast along the spout, pushes away the material slider and pushes out the front cover of lower floor toward outer at the removal in-process, adopts this kind to slide the release mode, and the front cover is released fast, the noise is lower moreover.
As a more specific scheme, the material pushing sliding block is an L-shaped sliding block, one end of the L-shaped sliding block is connected with the air cylinder, and the other end of the L-shaped sliding block extends out of the sliding groove. Adopt "L" type slider, outside the spout was stretched out to the upper end of L type slider, the tight front cover of claw more easily improved front cover release efficiency.
As a more specific scheme, the pressing mechanism comprises a pressing plate and a support, the support is fixed on the machine tool, the pressing plate is arranged on the support and ascends and descends along the support, and a locking piece is arranged between the pressing plate and the support and used for locking the pressing plate and the support together.
As a more specific scheme, the material pushing monitor is a laser sensor, when the material pushing monitor monitors that the book is close to the machine tool, the material pushing monitor sends a signal to the second cylinder, and the second cylinder drives the material pushing sliding block to move.
The utility model has the advantages as follows:
the utility model discloses, the front cover piles up in the front cover stacking area, and hold-down mechanism down compresses tightly the front cover, avoids the front cover not hard up, and the push mechanism who is located front cover stacking area below simultaneously promotes the front cover and removes to realize that the front cover is automatic to be carried, the propelling movement is efficient, the noise is little.
The utility model discloses, the second cylinder drives and pushes away the material slider and coast along the spout, pushes away the material slider and release the front cover of lower floor toward outer at the removal in-process, adopts this kind to slide release mode, and the front cover is released fastly and the noise is lower, adopts "L" type slider moreover, and outside the upper end of L type slider stretched out the spout, the tight front cover of claw easier improves front cover release efficiency.
the embodiment is shown in fig. 1 to 10, and the book binding equipment comprises a book holder placing device 1 for holding and placing a book, a gluing device 2 for gluing the book, a moving device 3 for driving the book holder placing device 1 to move, a gluing device 2 for gluing the book, a cover pushing device 4 for pushing the cover, an adjusting and bonding device 5 for adjusting the placing position of the cover and bonding the cover and the book together, and a discharging device 6 for covering the cover and outputting a finished product.
The gluing device 2 is arranged in front of the mobile device 3, the cover pushing device 4 is arranged on the left side of the mobile device 3, the adjusting and bonding device 5 is arranged behind the mobile device 3 and close to the cover pushing device 4, and the discharging device 6 is arranged behind the mobile device 3 and close to the adjusting and bonding device 5.
The book end placing device 1 comprises a clamping plate 11, a locking plate 12 and a push rod 13, wherein the push rod 13 is connected with the clamping plate 11, a book placing opening 121 is formed in the locking plate 12, the locking plate 12 is movably arranged on the clamping plate 11, and when the locking plate 12 and the clamping plate 11 are locked, books are clamped in the book placing opening 121 between the locking plate 12 and the clamping plate 11.
The moving device 3 comprises a base 31, a first motor 32, a second motor 33, a first conveyor belt 34, a second conveyor belt 35 and a lifting module 36 for lifting the book holder placing device 1. The first conveyor belt 34 is a steel chain, the first pushing column 341 for pushing the book holder placing device 1 is arranged on the first conveyor belt 34, the second conveyor belt 35 is a steel chain, and the second pushing column 351 for pushing the book holder placing device 1 is arranged on the second conveyor belt 35.
The first conveyor belt 34 and the second conveyor belt 35 are respectively coiled on the base 31 in a J shape, the first motor 32 and the second motor 33 are respectively arranged on the base 31, the first motor 32 and the second motor 33 jointly drive the first conveyor belt 34 and the second conveyor belt 35 to slide, the sliding directions of the first conveyor belt 34 and the second conveyor belt 35 are different, and the lifting module 36 is arranged at the junction of the first conveyor belt 34 and the second conveyor belt 35.
The book holding device 1 is connected with the base 31, firstly, the push rod 13 of the book holding device 1 extends into the first conveyor belt 34, the first push column 341 of the first conveyor belt 34 pushes the push rod 13 to move, thereby driving the book holding device 1 to slide, when the book holding device 1 slides to the junction of the first conveyor belt 34 and the second conveyor belt 35, the lifting module 36 lifts the book holding device 1, the first pushing cylinder 341 of the first conveyor belt 34 disengages from the pushing rod 13, thereby causing the book holding device 1 to stop, when the second pushing cylinder 351 of the second conveyor belt 35 slides to the junction of the first conveyor belt 34 and the second conveyor belt 35, the second pushing cylinder 351 of the second conveyor belt 35 abuts against the pushing rod 13 of the book holding device 1, the second pushing cylinder 351 pushes the book holding device 1 to slide, so as to reciprocate, the book holding device 1 slides along the first conveying belt 34 or the second conveying belt 35.
The gluing device 2 comprises a gluing seat 21, a first air cylinder 22, a gluing plate 23, a gluing length control component 24 and a gluing monitor 25, wherein the gluing seat 21 is a rectangular gluing seat, a book transition groove 211 is arranged in front of the gluing seat 21, a glue containing cavity 212 is arranged at the bottom of the book transition groove 211, a channel 2113 is arranged at the position, close to the gluing seat 21, of the book transition groove 211, a sticky cotton 231 for adhering glue is arranged on the surface of the gluing plate 23, the gluing plate 23 is located in the book transition groove 211, the lower part of the gluing plate 23 abuts against the inside of the glue containing cavity 212, a telescopic rod of the first air cylinder 22 penetrates through the channel 213 to be connected with the gluing plate 23, the first air cylinder 22 drives the gluing plate 23 to be close to or far away from the book transition groove 211, the gluing monitor 25 is close to an inductor, the gluing length control component 24 is a PLC control device, the gluing monitor 25 and the gluing length control component 24 are electrically connected with the first air cylinder 22, the gluing monitor 25 is arranged on the gluing base 21, when the gluing monitor 25 monitors that the book clamping device passes through the gluing base 21, the gluing monitor 25 sends a signal to the gluing length control component 24, the gluing length control component 24 drives the first air cylinder 22 to act to glue, and the gluing length is adjusted by inputting gluing length data into the PLC control device, so that the gluing distance is automatically controlled.
The cover pushing device 4 comprises a machine tool 41, a pushing mechanism 42, a pressing mechanism 43 and a material pushing monitor 45, wherein the machine tool 41 is provided with a cover stacking area 411, and a sliding groove 44 is formed in the surface of the machine tool 41 corresponding to the cover stacking area 411.
Push mechanism 42 sets up and piles up regional 411 below at the front cover, push mechanism 42 includes second cylinder 421 and pushes away material slider 422, it is "L" type slider to push away material slider 422, second cylinder 421 is connected to the one end of "L" type slider, outside the other end of "L" type slider stretched out spout 44, second cylinder 421 drove and pushes away material slider 422 and slide along spout 44.
The pressing mechanism 43 includes a pressing plate 431 and a bracket 432, the bracket 432 is fixed on the machine tool 41, the pressing plate 431 is arranged on the bracket 432 and ascends and descends along the bracket 432, and a locking member 433 is arranged between the pressing plate 431 and the bracket 432, and the locking member 433 is used for locking the pressing plate 431 and the bracket 432 together.
The material pushing monitor 45 is a laser sensor, when the material pushing monitor 45 monitors that the book approaches the machine tool 41, the material pushing monitor 45 sends a signal to the second cylinder 421, and the second cylinder 421 drives the material pushing slider 422 to move.
The adjusting and bonding device 5 comprises a bottom plate 51, an adjusting device 52, a lifting device 53, a cover monitor 54 and a book monitor 55, wherein the adjusting device 52 comprises a first limiting plate 521, a second limiting plate 522, a third limiting plate 523, a fourth limiting plate 524 and a third air cylinder 525, the first limiting plate 521 is arranged at the left side of the bottom plate 51, the second limiting plate 522 is arranged at the upper side of the bottom plate 51, the third limiting plate 523 is arranged at the right side of the bottom plate 51, the fourth limiting plate 524 is arranged at the lower side of the bottom plate 51, the third air cylinder 525 is connected with the first limiting plate 521, the third air cylinder 525 drives the first limiting plate 521 to move to adjust the cover placing position, the lifting device 53 comprises a fourth air cylinder 531 and a lifting rod 532, one end of the lifting rod 532 abuts against the bottom wall of the bottom plate 51, the other end of the lifting rod 532 is connected with the fourth air cylinder 531, the fourth air cylinder 531, cover monitor 54 is laser sensor, and cover monitor 54 and third cylinder 525 electricity are connected, and the light that shelters from cover monitor 54 after the cover is released, cover monitor 54 signals to third cylinder 525, and third cylinder 525 drives first limiting plate 521 and removes adjustment cover position, books monitor 55 is laser sensor, and books monitor 55 and fourth cylinder 531 electricity are connected, and when books shelter from books monitor 55, books monitor 55 signals to fourth cylinder 531, fourth cylinder drive lift pole 532 action lifting or reduce bottom plate 51.
Discharging device 6 includes ejection of compact slide 61 and keeps off rod 62, ejection of compact slide 61 is the ejection of compact slide 61 that from top to bottom inclines, ejection of compact slide 61 upper end is ejection of compact entry 611, and ejection of compact slide 61 lower extreme is ejection of compact export 612, keep off rod 62 and transversely set up in ejection of compact slide 61 entrance.
The working principle is as follows:
the first step is as follows: a worker places and locks a book on the book placing opening 121 of the book holder placing device 1, the cover is stacked in the cover stacking area 411 of the machine tool 41 and is pressed tightly, the first conveying belt 34 and the second conveying belt 35 of the moving device 3 slide, when the first pushing column 341 of the first conveying belt 34 abuts against the pushing rod 13 of the book holder placing device 1, the first pushing column 341 pushes the pushing rod 13 to slide, and therefore the book holder placing device 1 is driven to slide along the periphery of the machine tool 41.
The second step is that: when the book holder placing device 1 slides to the glue coating device 2, the book passes through the book transition slot 211, the glue coating monitor 25 of the glue coating device 2 monitors the book, the glue coating monitor 25 sends a signal to the glue coating length control component 24 (the glue coating length control component 24 can manually preset the glue coating length according to the size of the book), the glue coating length control component 24 starts the first air cylinder 22, and the first air cylinder 22 drives the glue coating plate 23 to adhere the glue and coat the glue on the book.
The third step: when the book holding device 1 is operated to the lifting module 36 position, the lifting module 36 lifts the book holding device 1, and the first pushing column 341 disengages from the pushing rod 13 and slides along the first conveying belt 34, resulting in the stoppage of the book holding device 1.
The fourth step: when the book folder placing device 1 is stopped, when the book pushing monitor 45 of the cover pushing device 4 monitors that a book approaches the machine tool 41, the pushing monitor 45 sends a signal to the second cylinder 421, the second cylinder 421 drives the pushing slider 422 to slide along the slide rail, the pushing slider 422 pushes a cover out to the bottom plate 51 of the adjusting and bonding device 5 in the sliding process, when the cover is pushed out, the edge of the cover abuts against the second limiting plate 522, the third limiting plate 523 and the fourth limiting plate 524, so that the cover is prevented from exceeding the range, and after the cover is pushed out, light of the cover monitor 54 is shielded, the cover monitor 54 sends a signal to the third cylinder 525, the third cylinder 525 drives the first limiting plate 521 to move so as to further adjust the position of the cover, and the cover is prevented from exceeding the range.
The fifth step: when the cover is in the preset range, when the book blocks the book monitor 55, the book monitor 55 sends a signal to the fourth cylinder 531, the fourth cylinder 531 drives the lifting rod 532 to move, and the lifting rod 532 lifts the bottom plate 51 close to the book holder placing device 1, so that the cover and the book are adhered together.
And a sixth step: when the cover and the book are adhered together, just as the second pushing cylinder 351 of the second conveyor belt 35 abuts against the pushing rod 13 of the book holding device 1, the second pushing cylinder 351 pushes the pushing rod 13 to slide, thereby driving the book holding device 1 to slide.
The seventh step: when the book clamping device 1 slides to the discharging device 6, the book clamping device 1 releases books, the books just collide with the blocking rods 62, the blocking rods 62 fold the covers, the folded books slide out along the discharging slide rails 61, and the workers arrange and stack the books together.
As shown in fig. 10, the present invention can increase the number of the book holder placing devices 1, thereby further improving the working efficiency, and therefore any scheme of increasing the number of the book holder placing devices 1 through a simple manner all belongs to the protection scope of the present invention.
The glue coating monitor 25, the material pushing monitor 45, the cover monitor 54 and the book monitor 55 mentioned in the utility model are common laser sensors or proximity sensors in the market.