CN209905177U - Full-automatic stacking and boxing system for door plates - Google Patents
Full-automatic stacking and boxing system for door plates Download PDFInfo
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- CN209905177U CN209905177U CN201920699032.3U CN201920699032U CN209905177U CN 209905177 U CN209905177 U CN 209905177U CN 201920699032 U CN201920699032 U CN 201920699032U CN 209905177 U CN209905177 U CN 209905177U
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- door
- feeding mechanism
- storage
- rack
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Abstract
The application discloses full-automatic pile up neatly vanning system of door plant, it includes: the feeding mechanism is used for conveying the door panel; the storage mechanism is arranged behind the feeding mechanism, and a storage box for storing the door plate transmitted by the feeding mechanism is arranged on the storage mechanism in a sliding manner; the material moving mechanism is arranged between the feeding mechanism and the storage mechanism and is used for sucking the door plates transmitted from the feeding mechanism and sequentially placing the door plates into the storage box for storage; and the controller is electrically connected with the feeding mechanism, the storage mechanism and the material moving mechanism and is used for controlling the feeding mechanism, the storage mechanism and the material moving mechanism to perform processing operation. This application is through setting up feeding mechanism, storage mechanism and moving material mechanism, mutually supports between a plurality of mechanisms to can solve current lift-cabin door and rely on manual work at the in-process of vanning and pile up neatly, lead to production efficiency low, manufacturing cost is high and be unfavorable for the technical problem of manufacturer interests maximize.
Description
Technical Field
The utility model belongs to the technical field of the machine-building, especially, relate to a full-automatic pile up neatly vanning system of door plant.
Background
The elevator door plant need earlier with wooden case vanning and joint sealing after assembling and deliver, and this vanning process is generally carried a plurality of elevator door plants to the wooden case the inside by the manual work at present and is carried out the neat joint sealing of pile up neatly, and the mode of this kind of manual work is inefficient, and is with higher costs to can't adapt to the production methods of running-water type, be unfavorable for producer's interests maximize.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
In order to overcome not enough above, the utility model aims to provide a full-automatic pile up neatly vanning system of door plant to solve current lift-cabin door and rely on manual work at the in-process of vanning and pile up neatly, lead to production efficiency low, manufacturing cost is high and be unfavorable for the technical problem of manufacturer interests maximize.
(II) technical scheme
In order to achieve the purpose, the technical scheme provided by the application is as follows:
a full-automatic pile up neatly vanning system of door plant, it includes:
the feeding mechanism is used for conveying the door panel;
the storage mechanism is arranged behind the feeding mechanism, and a storage box for storing the door plate transmitted by the feeding mechanism is arranged on the storage mechanism in a sliding manner;
the material moving mechanism is arranged between the feeding mechanism and the storage mechanism and is used for sucking the door plates transmitted from the feeding mechanism and sequentially placing the door plates into the storage box for storage;
and the controller is electrically connected with the feeding mechanism, the storage mechanism and the material moving mechanism and is used for controlling the feeding mechanism, the storage mechanism and the material moving mechanism to perform processing operation.
Further, the feeding mechanism includes:
a frame;
the two transmission chains are respectively and rotatably arranged on two sides of the rack;
the door plate is arranged on the rack, the rotating shafts are transversely and rotatably arranged on the rack, the rotating shafts are sequentially arranged on the rack along the length direction of the rack, two ends of each rotating shaft are respectively in transmission connection with the two transmission chains, and the rotating shafts are driven by the transmission chains to rotate towards the direction of the storage mechanism so as to drive the door plate to move towards the direction of the storage mechanism.
Further, feeding mechanism still includes: the striker plate is transversely arranged at one end, close to the storage mechanism, of the rack and used for driving the door plate to move to a preset position when the rotating shaft drives the door plate to move, so that the door plate is fixed to the preset position, wherein the preset position is a position, on the rack, of the material moving mechanism, so that the door plate can be clamped.
Further, still include: the door plate comprises a plurality of limiting assemblies, wherein the limiting assemblies are symmetrically arranged on two sides of the rack, and a limiting space which is matched with the structure of the door plate and used for limiting the moving direction of the door plate is formed between the limiting assemblies.
Further, each spacing subassembly includes: the first driving device is arranged on the rack, the limiting columns are arranged between the two adjacent rotating shafts at intervals, one end of each limiting column is connected with the driving end of the first driving device, the other end of each limiting column extends towards the direction far away from the rack, and the limiting columns are driven by the first driving device to be close to or far away from limiting spaces forming a preset structure on the rack.
Further, the storage mechanism further comprises:
two slide rails;
the two sides of the bottom surface of the transmission trolley are respectively in sliding fit with the two sliding rails, the transmission trolley is driven to slide along the arrangement direction of the sliding rails, and the storage box is installed on the transmission trolley.
Further, move material mechanism and include: the door panel storage device comprises a robot and a material sucking assembly arranged at the end part of the robot, wherein the material sucking assembly can suck door panels at preset positions on a feeding mechanism under the driving of the robot and sequentially place the door panels into a storage box.
Furthermore, inhale the material subassembly and include mount and absorption piece, one side and the robot of this mount are connected, and another side is provided with the absorption piece that is used for adsorbing the door plant.
Further, the robot is a six-axis robot.
Further, the controller controls the feeding mechanism, the storage mechanism and the material moving mechanism through a PLC control system or a DSC control system.
Borrow by above technical scheme, the beneficial effect of this application lies in: full-automatic pile up neatly vanning system of door plant is through setting up feeding mechanism, storage mechanism, move material mechanism and controller, feeding mechanism is used for carrying the door plant, the last storage box that is provided with of storage mechanism, it is used for absorbing the door plant that the feeding mechanism went up to transmit and put the door plant order and save in the storage box to move material mechanism, the controller is used for controlling feeding mechanism, storage mechanism and move material mechanism and carry out the processing operation, mutually support between a plurality of mechanisms, make the door plant can realize full-automatic transmission, the process of vanning and pile up neatly, whole process need not to rely on artifical manual work, can reduce the cost of labor, and can improve the production efficiency of installing the door plant through mechanical operation.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic door plate stacking and boxing system of the utility model;
fig. 2 is a schematic structural view of the feeding mechanism of the present invention;
fig. 3 is a schematic view of the feeding mechanism and the storage mechanism according to the present invention;
reference numerals:
1: a material moving mechanism; 2: a storage mechanism; 211: a slide rail; 212: a conveying trolley; 213: a storage box; 3: a material suction assembly; 311: a fixed mount; 312: an adsorbing member; 4: a door panel; 5: a feeding mechanism; 511: a limiting component; 5111: a first driving device; 5112: a limiting column; 512: a rotating shaft; 513: a striker plate; 6: a controller; 7: and a frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Referring to fig. 1-3, the present invention provides a full-automatic stacking and boxing system for door panels, which comprises:
at least one feeding mechanism 5 for conveying the door panel 4;
the storage mechanism 2 is arranged behind the feeding mechanism 5, and a storage box 213 for storing the door panel 4 transmitted by the feeding mechanism 5 is arranged on the storage mechanism 2 in a sliding manner;
the material moving mechanism 1 is arranged between the feeding mechanism 5 and the storage mechanism 2 and is used for sucking the door plates 4 transmitted from the feeding mechanism 5 and sequentially placing the door plates 4 into the storage box 213 for storage;
and the controller 6 is electrically connected with the feeding mechanism 5, the storage mechanism and the material moving mechanism 1 and is used for controlling the feeding mechanism 5, the storage mechanism and the material moving mechanism 1 to carry out processing operation.
This application relies on manual work to current elevator door plant 4 at vanning and pile up neatly in-process, the technical problem that production efficiency is low, a plurality of mechanisms have been set up, it is concrete, feeding mechanism 5 and the equipment butt joint of last production door plant 4, feeding mechanism 5 transmits the elevator door plant that the equipment of last production door plant 4 produced, then move door plant 4 that feeding mechanism 5 transmitted and come and absorb and place its order in storage box 213 with carrying out pile up neatly and vanning, treat that storage box 213 is deposited after full, storage mechanism 2 can drive storage box 213 convey the outside in order to carry out the ejection of compact automatically. The utility model provides a mutually support between a plurality of mechanisms, can accomplish the automatic vanning and the pile up neatly of door plant, need not to rely on artifical manual work, improved the production efficiency of elevator door plant to manufacturing cost has been reduced.
Referring to fig. 2, in particular, the feeding mechanism 5 includes:
a frame 7;
the two transmission chains are respectively and rotatably arranged on two sides of the rack 7;
the rotating shafts 512 are rotatably arranged on the rack 7 through bearings, the rotating shafts 512 are transversely and sequentially arranged on the rack 7 along the length direction of the rack 7, two ends of each rotating shaft 512 are respectively provided with a transmission gear which is meshed with the two transmission chains, and the rotating shafts 512 are driven by the transmission chains to rotate towards the storage mechanism 2, so that the door plate 4 is driven to move towards the storage mechanism to transfer materials.
It should be noted that one or more feeding mechanisms 5 may be provided, when a plurality of feeding mechanisms 5 are provided, a plurality of feeding mechanisms 5 may discharge the door panels 4 at the same time, and the material moving mechanism 1 may alternately suck the door panels 4 conveyed by the feeding mechanisms 5 and place the door panels 4 in the storage box.
Preferably, the feeding mechanism 5 is further provided with a material blocking plate 513, the material blocking plate 513 is transversely arranged at one end of the frame 7 close to the storage mechanism, and the material blocking plate 513 is used for blocking the door panel 4. Specifically, when the rotating shaft 512 drives the door panel 4 to move to the predetermined position, one end of the door panel 4 abuts against the striker plate 513 and then stops at the predetermined position. The preset position is specifically the position that moves material moving mechanism 1 and move to reach frame 7 and in order to press from both sides and get door plant 4, sets up striker plate 513 back, but door plant 4 accurate stop in preset position so that feeding mechanism 5 presss from both sides and gets, improves the accuracy of the full-automatic pile up neatly vanning system's of door plant processing operation.
In another preferred embodiment, the feeding mechanism 5 further comprises: the plurality of limiting assemblies 511 are symmetrically arranged on two sides of the rack 7, and a limiting space is formed between the plurality of limiting assemblies 511, wherein the limiting space is matched with the structure of the door panel 4 and is used for limiting the moving direction of the door panel 4.
Specifically, each of the limiting assemblies 511 includes: the first driving device 5111 is disposed on the frame 7 and disposed between two adjacent rotating shafts 512, the limiting columns 5112 are disposed between the two adjacent rotating shafts 512 at intervals, one end of each limiting column 5112 is connected to the driving end of the first driving device 5111, the other end of each limiting column 5112 extends in a direction away from the frame 7, and the plurality of limiting columns 5112 are driven by the first driving device 5111 to move close to or away from each other on the frame 7 to form a limiting space with a predetermined structure.
Specifically, in this embodiment, four limiting columns 5112 are provided, and two of the four limiting columns 5112 are symmetrically disposed on two sides of the frame 7. When transmitting door plant 4, first drive arrangement 5111 can drive relative spacing post 5112 that sets up and be close to each other and form the spacing space with door plant 4's shape assorted rectangle structure, during transmission door plant 4, thereby axis of rotation 512 rotates the moving direction who can inject door plant 4 with the lateral wall butt of door plant 4, door plant 4 is injectd behind the moving direction, can be under the drive of axis of rotation 512 accurate removal to preset position supply move material mechanism 1 and get, thereby the accuracy of the processing operation of the full-automatic pile up neatly vanning system of door plant has been improved.
Specifically, the first driving device 5111 is controlled by the controller 6, and when the widths of the door panels 4 to be transmitted are different, the first driving device 5111 can drive the limiting columns 5112 to move, so that a preset interval is formed between the oppositely arranged limiting columns 5112, and the door panels 4 with different widths can be placed, so that the universality of the full-automatic door panel stacking and boxing system is improved.
Specifically, referring to fig. 3, the storage mechanism 2 further includes:
two slide rails 211;
the transmission trolley 212, the two sides of the bottom surface of the transmission trolley 212 are respectively provided with a rotating wheel, the rotating wheels can be in sliding fit with two sliding rails 211, a second driving device is arranged on the transmission trolley 212, the transmission trolley 212 is used for taking and storing the storage tank, before the door plate 4 is boxed, the transmission trolley 212 can drive the empty tank to move to the position corresponding to the feeding mechanism 5 along the sliding rails 211, then the material moving mechanism 1 can move the door plate 4 on the feeding mechanism 5 to be placed in the storage tank, and when the storage tank 213 is full of storage, the second driving device can drive the transmission trolley 212 to move again to drive the storage tank to move to the outside for shipment. After the conveying trolley 212 is arranged, the door plates 4 in the box do not need to be conveyed manually, and the labor intensity of operators is reduced.
Referring to fig. 3, the material moving mechanism 1 includes: the robot and the material sucking component 3 arranged at the end part of the robot can suck the door plates 4 at the preset positions on the feeding mechanism 5 under the driving of the robot and sequentially place the door plates into the storage box 213.
Specifically, inhale material subassembly 3 includes: a fixing frame 311 and an adsorption piece 312, wherein one side of the fixing frame 311 is connected with the robot, the other side is provided with the adsorption piece 312, and the adsorption piece 312 is used for adsorbing the door panel 4.
Specifically, the suction member 312 may be a suction cup, a suction cylinder, or a robot, and different types of suction members 312 may be provided according to the actual weight of the door panel 4.
In a specific embodiment, the robot is a six-axis robot, and the six-axis robot can flexibly drive the material suction assembly 3 and the door plate 4 to reach the plurality of feeding mechanisms 5 to adsorb the door plate 4 due to strong flexibility of the six-axis robot, so that the production efficiency of the full-automatic door plate stacking and boxing system can be improved.
Specifically, the controller 6 controls the feeding mechanism 5, the storage mechanism and the material moving mechanism 1 through a PLC control system or a DSC control system.
The PLC control system adopts a programmable memory which is used for storing programs inside, executing instructions facing users such as logic operation, sequence control, timing, counting, arithmetic operation and the like, and controlling various types of machinery or production processes through digital or analog input/output to control the feeding mechanism 5, the storage mechanism and the material moving mechanism 1 to carry out processing operation.
The distributed control system DCS adopts the basic design concept of controlling distribution, operation and management centralization, adopts a structural form of multi-layer classification and cooperative autonomy, and carries out processing operation through a centralized management and distributed control feeding mechanism 5, a storage mechanism and a material moving mechanism 1.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The utility model provides a full-automatic pile up neatly vanning system of door plant which characterized in that includes:
the feeding mechanism is used for conveying the door panel;
the storage mechanism is arranged behind the feeding mechanism, and a storage box used for storing the door plate transmitted by the feeding mechanism is arranged on the storage mechanism in a sliding manner;
the material moving mechanism is arranged between the feeding mechanism and the storage mechanism and is used for sucking the door plates transmitted from the feeding mechanism and sequentially placing the door plates into the storage box for storage;
and the controller is electrically connected with the feeding mechanism, the storage mechanism and the material moving mechanism and is used for controlling the feeding mechanism, the storage mechanism and the material moving mechanism to carry out processing operation.
2. The full-automatic door panel palletizing and boxing system as claimed in claim 1, wherein the feeding mechanism comprises:
a frame;
the two transmission chains are respectively and rotatably arranged on two sides of the rack;
the rotating shafts are transversely and rotatably arranged on the rack, the rotating shafts are sequentially arranged on the rack along the length direction of the rack, two ends of each rotating shaft are respectively in transmission connection with the two transmission chains, and the rotating shafts are driven by the transmission chains to rotate towards the storage mechanism so as to drive the door plate to move towards the storage mechanism.
3. The full-automatic door panel palletizing and boxing system as claimed in claim 2, wherein the feeding mechanism further comprises: the material blocking plate is transversely arranged at one end, close to the storage mechanism, of the rack and used for blocking the door plate when the rotating shaft drives the door plate to move to a preset position, so that the door plate is fixed to the preset position, wherein the preset position is that the material moving mechanism moves to reach the position, used for clamping the door plate, on the rack.
4. A full automatic palletizing and boxing system for door panels according to claim 3, further comprising: the door panel comprises a rack, a plurality of limiting assemblies, a plurality of door panels and a plurality of limiting assemblies, wherein the limiting assemblies are symmetrically arranged on two sides of the rack, and a limiting space which is matched with the structure of the door panels and used for limiting the moving direction of the door panels is formed among the limiting assemblies.
5. The full-automatic door panel palletizing and boxing system according to claim 4, wherein each limiting assembly comprises: the first driving device is arranged on the rack, the limiting columns are arranged between two adjacent rotating shafts at intervals, one end of each limiting column is connected with the driving end of the first driving device, the other end of each limiting column extends in the direction far away from the rack, and the limiting columns are driven by the first driving device to mutually approach or far away from limiting spaces forming a preset structure on the rack.
6. The fully automatic door panel palletizing system according to claim 5, wherein the storage mechanism further comprises:
two slide rails;
the two sides of the bottom surface of the transmission trolley are respectively in sliding fit with the two sliding rails, the transmission trolley is driven to slide along the arrangement direction of the sliding rails, and the storage box is installed on the transmission trolley.
7. The full-automatic door panel palletizing and boxing system according to claim 6, wherein the material moving mechanism comprises: the door panel storage box comprises a robot and a material suction assembly arranged at the end part of the robot, wherein the material suction assembly can suck the door panels at a preset position on the feeding mechanism under the driving of the robot and sequentially place the door panels in the storage box.
8. The full-automatic door plate stacking and boxing system according to claim 7, wherein the material sucking assembly comprises a fixed frame and an adsorbing member, one side of the fixed frame is connected with the robot, and the other side of the fixed frame is provided with the adsorbing member for adsorbing the door plate.
9. A full-automatic door panel palletizing and boxing system according to claim 7 or 8, wherein the robot is a six-axis robot.
10. The full-automatic door panel stacking and boxing system according to any one of claims 1 to 8, wherein the controller controls the feeding mechanism, the storage mechanism and the material moving mechanism through a PLC (programmable logic controller) control system or a DSC (differential pressure control) control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920699032.3U CN209905177U (en) | 2019-05-15 | 2019-05-15 | Full-automatic stacking and boxing system for door plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920699032.3U CN209905177U (en) | 2019-05-15 | 2019-05-15 | Full-automatic stacking and boxing system for door plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209905177U true CN209905177U (en) | 2020-01-07 |
Family
ID=69048139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920699032.3U Expired - Fee Related CN209905177U (en) | 2019-05-15 | 2019-05-15 | Full-automatic stacking and boxing system for door plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209905177U (en) |
-
2019
- 2019-05-15 CN CN201920699032.3U patent/CN209905177U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200107 |