CN104925723A - Full-automatic lid covering and packaging integration system of packaging bottles - Google Patents
Full-automatic lid covering and packaging integration system of packaging bottles Download PDFInfo
- Publication number
- CN104925723A CN104925723A CN201510300156.6A CN201510300156A CN104925723A CN 104925723 A CN104925723 A CN 104925723A CN 201510300156 A CN201510300156 A CN 201510300156A CN 104925723 A CN104925723 A CN 104925723A
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- pinch roller
- gear
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to a full-automatic lid covering and packaging integration system of packaging bottles. The system comprises a control box, a feed barrel, a track type conveying belt, a pressing mechanism, a feeding and lid covering mechanism and a discharge cylinder, wherein the feed barrel is mounted at one side of the control box; the discharge cylinder is mounted at the other side of the control box corresponding to the feed barrel; the track type conveying belt is mounted between the feed barrel and the discharge cylinder; the feeding and lid covering mechanism is mounted on the control box at the outer side of the discharge end of the track type conveying belt; the pressing mechanism is mounted above the track type conveying belt of the feeding and lid covering mechanism, and is mounted on the front side surface of the control box; the conveying belt is mounted on the ground below the discharge cylinder; a packaging container is placed on the conveying belt below the discharge cylinder; and a packaging mechanism is mounted at the other side of the conveying belt corresponding to the packaging container. The system is simple in structure, scientific and reasonable in design, skilful in concept and convenient to operate, realizes an automatic operation system of integrating lid covering and packaging, effectively improves the working efficiency, and has wide promotion and application values.
Description
Technical field
The invention belongs to automation equipment field, especially a kind of full-automatic cap packaging system of integrative packaged design bottle.
Background technology
Integrative packaged design bottle comprises the bottle cap and body that are made into integration, is integrally shaped with dowel between bottle cap and body.Because this integrative packaged design bottle has, structure is simple, easy to use, cost is low, is thus widely used in field of food.
The production process of integrative packaged design bottle is: first by after mold injection molding, manually bottle cap and body are snapped together (being called for short operation of blocking a shot), and then be transported to the food enterprises.Be prevent bacterium, pollutants etc. from entering in body by the object that bottle cap and body snap together, thus " block " this operational sequence must be set before Packaging Bottle is dispatched from the factory.
Above-mentioned capping operations operation not only wastes a large amount of manpowers, and production efficiency is low, improves the manufacturing cost of Packaging Bottle.Operation is manually replaced to be enterprise's problem in the urgent need to address to enhance productivity, to reduce costs with the equipment of automation.
Through retrieval, not yet find and the akin technical scheme of present patent application.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of and enhance productivity, save the full-automatic cap packaging system of the integrative packaged design bottle of human cost.
The solution of the present invention is achieved in that
A kind of full-automatic cap packaging system of integrative packaged design bottle, comprise control box, head tank, pedrail delivering strap, feeding pressure mechanism, feeding capping mechanism and discharge barrel, the side of described control box is installed into charging basket, to should head tank control box opposite side install discharge barrel, laterally pedrail delivering strap is installed between head tank and discharge barrel, the motor of this pedrail delivering strap is driven to be arranged in control box, be positioned on the control box outside pedrail delivering strap discharge end and feeding capping mechanism is installed, to installing feeding pressure mechanism above the pedrail delivering strap of feeding capping mechanism, this feeding pressure mechanism is arranged on control box leading flank, belt conveyor is installed on ground below described discharge barrel, to the belt conveyor below discharge barrel placing two packing chests, to the belt conveyor opposite side of packing chest installing packing mechanism.
And the bottom of described head tank is incline structure, the discharge outlet bottom this head tank is communicated with installation two points of barrels, and this point of barrel symmetry is arranged on the both sides of pedrail delivering strap feed end.
And uniform intervals installs multiple roller on described pedrail delivering strap, place work piece between adjacent two rollers.
And, described feeding capping mechanism comprises screw rod, guide plate and pinch roller, described screw rod is installed in parallel on the control box outside pedrail delivering strap, this screw rod flushes with the upper surface of pedrail delivering strap, to should screw rod right discharge end control box on vertically pinch roller is installed, laterally guide plate is installed between this pinch roller and screw rod, the discharge end top of this guide plate is fixedly mounted with pressing plate, the control box of this guide plate feed end is fixedly mounted with a striker plate, this guide plate is a flat board, and the two ends of this flat board are bent into left low right high structure;
Described pinch roller and screw rod are driven by a sets of transmission mechanism.
And, described transmission device comprises chain, bevel gear, transmission gear and contact roller, control box front end face on the left of corresponding pinch roller installs bevel gear, this bevel gear is connected with the gear be connected coaxial below pinch roller by chain, two contact rollers are installed in described chain, by chain drive bevel-gear rotating while pinch roller rotates, after this bevel gear and horizontally disposed bevel gear engagement rotation, and driving transmission gear to horizontally rotate, this transmission gear drives screw rod to rotate.
And described feeding pressure mechanism comprises belt, binder transmission gear and pinch roller, install belt between two binder transmission gears, multiple pinch roller is installed at the upper horizontal interval, lower surface of this belt.
And the discharge end of described pedrail delivering strap installs reclaiming plate, and to installing discharge barrel below reclaiming plate, the control box above described reclaiming plate is installed a sensor for countering, this sensor for countering is connected with the control panel on control box.
And, described motor output shaft transmits belt wheel by chain connecting band track formula, this pedrail delivering strap is taken turns coaxial mounted gear and is connected reversing wheel, binder transmission gear and pinch roller gear by chain, wherein binder transmission gear is the wheel driving feeding pressure mechanism transmission, pinch roller gear drives pinch roller to rotate, and realizes pinch roller and vertically rotate after this pinch roller gear is covert by a set of bevel gear.
A method for the full-automatic cap packaging system of integrative packaged design bottle, step is as follows:
Step one, workpiece is put into head tank, workpiece slowly branches in two points of barrels;
Step 2, be manually placed on pedrail delivering strap by workpiece, the bottle cap of workpiece toward the outer side;
Step 3, workpiece by during screw rod by the opening of body and bottle cap towards feed end, ajust by body, feeding pressure mechanism now, by Work-sheet pressing, prevents its left and right swing, is convenient to follow-up block process operations;
When step 4, workpiece are by striker plate, the bottle cap touching striker plate of workpiece and then by the openings get smaller of bottle cap and body;
After step 5, workpiece enter guide plate, along with workpiece reach and progressively by the openings get smaller of bottle cap and body, workpiece through pressing plate bottle cap and the basic aligned position of body, and is continued reach and bottle cap and body to be compressed by pinch roller and detain reality, and namely the fastening of bottle cap and body is complete;
Step 6, workpiece fall into discharge barrel by reclaiming plate, and are slipped in packing chest, are counted by sensor for countering;
Step 7, the packing chest filling up workpiece are transported to packing mechanism by belt conveyor and pack.
Advantage of the present invention and good effect are:
1, workpiece is slowly transferred to discharge end by pedrail delivering strap by native system, by feeding capping structure and feeding pressure mechanism, just the body of workpiece and bottle cap cover fastening, and each drive disk assembly in native system all adopts a motor to drive, achieve the interlock between all parts, ensure that and the conformability that each drive disk assembly moves improve workpiece processing quality.
2, the sensor in native system and the design of discharge barrel achieve the function of workpiece Auto-counting, after workpiece filled by packing chest, discharge barrel automatically switches to another packing chest, the packing chest filling workpiece is packed automatically by belt conveyor and packing mechanism, effectively achieve the automation mechanized operation of packing, save manpower.
3, simple, the design science of structure of the present invention rationally, be skillfully constructed, easy to operate, the transmission of all parts in native system is achieved by a drive motor, ensure the stability of whole system processing, achieve block, pack in the automation operating system of one, effectively increase work efficiency, reduce cost of labor, there is the value of wide popularization and application.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the birds-eye view of head tank in Fig. 1;
Fig. 3 is the partial view of feeding pressure mechanism in Fig. 1 and feeding capping mechanism;
Fig. 4 is the birds-eye view (hiding control box) of Fig. 3;
Fig. 5 is the right elevation of Fig. 3;
Fig. 6 is the I portion enlarged drawing of Fig. 3;
Fig. 7 is motor-driven mechanism schematic diagram of the present invention (back view of control box).
Detailed description of the invention
Below in conjunction with accompanying drawing, also by specific embodiment, the invention will be further described.
A kind of full-automatic cap packaging system of integrative packaged design bottle, as shown in Figure 1, comprise control box 3, head tank 1, pedrail delivering strap 2, feeding pressure mechanism 5, feeding capping mechanism 6 and discharge barrel 4, the side of described control box is installed into charging basket, to should head tank control box opposite side install discharge barrel, laterally pedrail delivering strap is installed between head tank and discharge barrel, the motor 26 of this pedrail delivering strap is driven to be arranged in control box, be positioned on the control box outside pedrail delivering strap discharge end and feeding capping mechanism is installed, to installing feeding pressure mechanism above the pedrail delivering strap of feeding capping mechanism, this feeding pressure mechanism is arranged on control box leading flank, belt conveyor is installed on ground below described discharge barrel, as shown in Figure 3, to two packing chests 21 belt conveyor below discharge barrel should being placed setting side by side, after workpiece A is machined to some, by belt conveyor, packing chest is sent to the packing mechanism 22 being positioned at belt conveyor opposite side.Workpiece is moved to discharge barrel side by head tank by pedrail delivering strap, the body of workpiece and bottle cap are covered rear by feeding capping mechanism and hold-down mechanism and falls into discharge barrel, fall in packing chest by discharge barrel, by belt conveyor, packing chest is transferred to packing mechanism packing, achieve workpiece from the full-automatic operation of blocking a shot to packing process, effectively improve work efficiency, save manpower.
In the present embodiment, the structure of described head tank as shown in Figure 2, the bottom of this head tank is incline structure, discharge outlet bottom this head tank is communicated with installation two points of barrels 7, this point of barrel symmetry is arranged on the both sides of pedrail delivering strap feed end, poured into by workpiece in head tank, workpiece slowly falls into two points of barrels by the bottom bevel of head tank, is manually placed on pedrail delivering strap by workpiece.
On described pedrail delivering strap, uniform intervals installs multiple roller 8, place work piece between adjacent two rollers, by pedrail delivering strap by Workpiece transfer to discharge end.
Described feeding capping mechanism as shown in Figure 3, comprise screw rod 19, guide plate 13 and pinch roller 12, described screw rod is installed in parallel on the control box outside pedrail delivering strap, this screw rod flushes with the upper surface of pedrail delivering strap, to should screw rod right discharge end control box on vertically pinch roller is installed, laterally guide plate is installed between this pinch roller and screw rod, the discharge end top of this guide plate is fixedly mounted with pressing plate 20, the control box of this guide plate feed end is fixedly mounted with a striker plate 17, the effect of this striker plate is ajusted by workpiece, be convenient to follow-up block, described pinch roller and screw rod are driven by a transmission device.Described guide plate is a flat board, and the two ends of this flat board are bent into left low right high structure.
Described transmission device comprises chain 15, bevel gear 16, transmission gear 18 and contact roller 14, as shown in Fig. 3, Fig. 4, Fig. 6, control box front end face on the left of corresponding described pinch roller installs bevel gear, this bevel gear is connected with the gear be connected coaxial below pinch roller by chain, in described chain, two contact rollers are installed, its objective is and prevent chain-loose, by chain drive bevel-gear rotating while pinch roller rotates, after this bevel gear and horizontally disposed bevel gear engagement rotation, and driving transmission gear to horizontally rotate, this transmission gear drives screw rod to rotate.
By the setting of this transmission device, pinch roller is rotated and screw rod rotates and synchronously carries out, ensure that pinch roller and screw rod synchronous axial system, ensure that crudy.
The structure of described feeding pressure mechanism as shown in Figure 3, comprises belt 5A, binder transmission gear 5B and pinch roller 5C, installs belt between two binder transmission gears, and multiple pinch roller is installed at the upper horizontal interval, lower surface of this belt.The effect of this feeding pressure mechanism prevents workpiece in the process of block from deviating from pedrail delivering strap.
The discharge end of described pedrail delivering strap installs reclaiming plate 11, and to installing discharge barrel below reclaiming plate, described discharge barrel is contained in control box side by hinge 23 hinge, and as shown in Figure 5, the cylinder 24 that this discharge barrel is installed by control box side drives it to swing.Control box above described reclaiming plate is installed a sensor for countering 10, this sensor for countering is connected with the control panel 9 on control box, when workpiece meets some, sensor for countering sends information to control panel, control panel drives cylinder action, thus is fallen in the packing chest of another sky by workpiece.
The discharge barrel filling workpiece directly sends into packing mechanism by belt conveyor, is automatically transferred to shipping space after packing.
Motor-driven mechanism in the present embodiment as shown in Figure 7, motor output shaft transmits belt wheel 2A by chain connecting band track formula, this pedrail delivering strap is taken turns coaxial mounted gear (not shown) and is connected reversing wheel 25, binder transmission gear wheel 5B and pinch roller gear 12A by chain, wherein binder transmission gear is the wheel driving belt in feeding pressure mechanism, pinch roller gear drives pinch roller to rotate, and realizes the vertical rotation of pinch roller after this pinch roller gear is covert by a set of bevel gear; The effect of reversing wheel is that to realize pressure wheel hand of rotation contrary with the hand of rotation that pedrail delivering strap is taken turns.
Achieve the interlock between all parts by a drive motor in the present invention, ensure that and the conformability that each drive disk assembly moves improve workpiece processing quality.
Principle of work of the present invention is:
Step one, workpiece is put into head tank, workpiece slowly branches in two points of barrels;
Step 2, be manually placed on pedrail delivering strap by workpiece, the bottle cap of workpiece toward the outer side;
Step 3, workpiece by during screw rod by the opening of body and bottle cap towards feed end, ajust by body, feeding pressure mechanism now, by Work-sheet pressing, prevents it from swinging, and is convenient to follow-up block process operations, as shown in Figure 4;
When step 4, workpiece are by striker plate, the bottle cap touching striker plate of workpiece and then by the openings get smaller of bottle cap and body;
After step 5, workpiece enter guide plate, along with workpiece reach and progressively by the openings get smaller of bottle cap and body, as shown in Figure 4, workpiece is through pressing plate bottle cap and the basic aligned position of body, and continue reach and by pinch roller bottle cap and body compressed and detain reality, namely the fastening of bottle cap and body is complete;
Step 6, workpiece fall into discharge barrel by reclaiming plate, and are slipped in packing chest, are counted by sensor for countering, after in packing chest, workpiece fills up, control panel drives cylinder action, thus discharge barrel is rotated to certain angle, puts into another packing chest by workpiece;
Step 7, the packing chest filling up workpiece are transported to packing mechanism by belt conveyor and pack.
Advantageous effect of the present invention is:
1, workpiece is slowly transferred to discharge end by pedrail delivering strap by native system, by feeding capping structure and feeding pressure mechanism, just the body of workpiece and bottle cap cover fastening, and each drive disk assembly in native system all adopts a motor to drive, achieve the interlock between all parts, ensure that and the conformability that each drive disk assembly moves improve workpiece processing quality.
2, the sensor in native system and the design of discharge barrel achieve the function of workpiece Auto-counting, after workpiece filled by packing chest, discharge barrel automatically switches to another packing chest, the packing chest filling workpiece is packed automatically by belt conveyor and packing mechanism, effectively achieve the automation mechanized operation of packing, save manpower.
3, simple, the design science of structure of the present invention rationally, be skillfully constructed, easy to operate, the transmission of all parts in native system is achieved by a drive motor, ensure the stability of whole system processing, achieve block, pack in the automation operating system of one, effectively increase work efficiency, reduce cost of labor, there is the value of wide popularization and application.
It is emphasized that; embodiment of the present invention is illustrative; instead of it is determinate; therefore the present invention includes the embodiment be not limited to described in detailed description of the invention; every other embodiments drawn by those skilled in the art's technical scheme according to the present invention, belong to the scope of protection of the invention equally.
Claims (9)
1. the full-automatic cap packaging system of an integrative packaged design bottle, it is characterized in that: comprise control box, head tank, pedrail delivering strap, feeding pressure mechanism, feeding capping mechanism and discharge barrel, the side of described control box is installed into charging basket, to should head tank control box opposite side install discharge barrel, laterally pedrail delivering strap is installed between head tank and discharge barrel, the motor of this pedrail delivering strap is driven to be arranged in control box, be positioned on the control box outside pedrail delivering strap discharge end and feeding capping mechanism is installed, to installing feeding pressure mechanism above the pedrail delivering strap of feeding capping mechanism, this feeding pressure mechanism is arranged on control box leading flank, belt conveyor is installed on ground below described discharge barrel, to the belt conveyor below discharge barrel placing two packing chests, to the belt conveyor opposite side of packing chest installing packing mechanism.
2. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 1, it is characterized in that: the bottom of described head tank is incline structure, discharge outlet bottom this head tank is communicated with installation two points of barrels, and this point of barrel symmetry is arranged on the both sides of pedrail delivering strap feed end.
3. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 1 and 2, is characterized in that: on described pedrail delivering strap, uniform intervals installs multiple roller, place work piece between adjacent two rollers.
4. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 1 and 2, it is characterized in that: described feeding capping mechanism comprises screw rod, guide plate and pinch roller, described screw rod is installed in parallel on the control box outside pedrail delivering strap, this screw rod flushes with the upper surface of pedrail delivering strap, to should screw rod right discharge end control box on vertically pinch roller is installed, laterally guide plate is installed between this pinch roller and screw rod, the discharge end top of this guide plate is fixedly mounted with pressing plate, the control box of this guide plate feed end is fixedly mounted with a striker plate, this guide plate is a flat board, the two ends of this flat board are bent into left low right high structure,
Described pinch roller and screw rod are driven by a sets of transmission mechanism.
5. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 4, it is characterized in that: described transmission device comprises chain, bevel gear, transmission gear and contact roller, control box front end face on the left of corresponding pinch roller installs bevel gear, this bevel gear is connected with the gear be connected coaxial below pinch roller by chain, in described chain, two contact rollers are installed, by chain drive bevel-gear rotating while pinch roller rotates, after this bevel gear and horizontally disposed bevel gear engagement rotation, and drive transmission gear to horizontally rotate, this transmission gear drives screw rod to rotate.
6. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 1, it is characterized in that: described feeding pressure mechanism comprises belt, binder transmission gear and pinch roller, install belt between two binder transmission gears, multiple pinch roller is installed at the upper horizontal interval, lower surface of this belt.
7. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 1, it is characterized in that: the discharge end of described pedrail delivering strap installs reclaiming plate, to installing discharge barrel below reclaiming plate, control box above described reclaiming plate is installed a sensor for countering, this sensor for countering is connected with the control panel on control box.
8. the full-automatic cap packaging system of a kind of integrative packaged design bottle according to claim 4, it is characterized in that: described motor output shaft transmits belt wheel by chain connecting band track formula, this pedrail delivering strap is taken turns coaxial mounted gear and is connected reversing wheel, binder transmission gear and pinch roller gear by chain, wherein binder transmission gear is the wheel driving feeding pressure mechanism transmission, pinch roller gear drives pinch roller to rotate, and realizes pinch roller and vertically rotate after this pinch roller gear is covert by a set of bevel gear.
9. a method for the full-automatic cap packaging system of integrative packaged design bottle as claimed in claim 5, is characterized in that: step is as follows:
Step one, workpiece is put into head tank, workpiece slowly branches in two points of barrels;
Step 2, be manually placed on pedrail delivering strap by workpiece, the bottle cap of workpiece toward the outer side;
Step 3, workpiece by during screw rod by the opening of body and bottle cap towards feed end, ajust by body, feeding pressure mechanism now, by Work-sheet pressing, prevents its left and right swing, is convenient to follow-up block process operations;
When step 4, workpiece are by striker plate, the bottle cap touching striker plate of workpiece and then by the openings get smaller of bottle cap and body;
After step 5, workpiece enter guide plate, along with workpiece reach and progressively by the openings get smaller of bottle cap and body, workpiece through pressing plate bottle cap and the basic aligned position of body, and is continued reach and bottle cap and body to be compressed by pinch roller and detain reality, and namely the fastening of bottle cap and body is complete;
Step 6, workpiece fall into discharge barrel by reclaiming plate, and are slipped in packing chest, are counted by sensor for countering;
Step 7, the packing chest filling up workpiece are transported to packing mechanism by belt conveyor and pack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510300156.6A CN104925723A (en) | 2015-06-04 | 2015-06-04 | Full-automatic lid covering and packaging integration system of packaging bottles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510300156.6A CN104925723A (en) | 2015-06-04 | 2015-06-04 | Full-automatic lid covering and packaging integration system of packaging bottles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104925723A true CN104925723A (en) | 2015-09-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510300156.6A Pending CN104925723A (en) | 2015-06-04 | 2015-06-04 | Full-automatic lid covering and packaging integration system of packaging bottles |
Country Status (1)
| Country | Link |
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| CN (1) | CN104925723A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417456A (en) * | 2015-12-05 | 2016-03-23 | 重庆市恒固席勒装饰工程有限公司 | Integrated device for paint storage |
| CN107399591A (en) * | 2017-07-20 | 2017-11-28 | 镇江建华轴承有限公司 | A kind of feeding unit in pivot pin automatically grinding device |
| CN108248964A (en) * | 2018-02-02 | 2018-07-06 | 李碧良 | A kind of cosmetics finished-product packaging device |
-
2015
- 2015-06-04 CN CN201510300156.6A patent/CN104925723A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417456A (en) * | 2015-12-05 | 2016-03-23 | 重庆市恒固席勒装饰工程有限公司 | Integrated device for paint storage |
| CN107399591A (en) * | 2017-07-20 | 2017-11-28 | 镇江建华轴承有限公司 | A kind of feeding unit in pivot pin automatically grinding device |
| CN108248964A (en) * | 2018-02-02 | 2018-07-06 | 李碧良 | A kind of cosmetics finished-product packaging device |
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| C06 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150923 |
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| WD01 | Invention patent application deemed withdrawn after publication |