CN203889087U - A fully automatic packaging machine - Google Patents
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- CN203889087U CN203889087U CN201420189176.1U CN201420189176U CN203889087U CN 203889087 U CN203889087 U CN 203889087U CN 201420189176 U CN201420189176 U CN 201420189176U CN 203889087 U CN203889087 U CN 203889087U
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- 238000007493 shaping process Methods 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims 4
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- 238000009527 percussion Methods 0.000 claims 3
- 239000000463 material Substances 0.000 abstract description 24
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- 238000010792 warming Methods 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本实用新型涉及包装机领域,特指一种全自动包装机。The utility model relates to the field of packaging machines, in particular to a fully automatic packaging machine.
背景技术:Background technique:
包装机的种类繁多,分类方法很多。从不同的观点出发可有多种,按产品状态分,有液体、块状、散粒体包装机;按包装作用分,有内包装、外包包装机;按包装行业分,有食品、日用化工、纺织品等包装机;按包装工位分,有单工位、多工位包装机;按自动化程度分,有半自动、全自动包装机等。包装机广泛应用于食品、饮料、药品、电子等行业,这种包装机可防止产品的氧化霉变、防腐防潮,可保质、保鲜、延长产品的存储期限。此外,包装机将包装袋内抽成低真空后,当即自动封口,由于袋内真空度高,残留空气极少,抑制细菌等微生物的繁殖,避免了物品氧化、霉变和腐败,同时对某些松软的物品,经包装机包装后,可缩小包装体积,便于运输和储存。There are many types of packaging machines and there are many classification methods. There are many kinds from different points of view, according to the state of the product, there are liquid, block, and granular packaging machines; according to the packaging function, there are inner packaging and outsourcing packaging machines; according to the packaging industry, there are food, daily Packaging machines for chemicals and textiles; according to the packaging station, there are single-station and multi-station packaging machines; according to the degree of automation, there are semi-automatic and full-automatic packaging machines. Packaging machines are widely used in food, beverage, pharmaceutical, electronics and other industries. This kind of packaging machine can prevent oxidative mildew, corrosion and moisture resistance of products, and can guarantee quality, freshness and prolong the storage period of products. In addition, after the packaging machine evacuates the packaging bag into a low vacuum, it will be automatically sealed immediately. Due to the high vacuum in the bag, there is very little residual air, which inhibits the reproduction of bacteria and other microorganisms, avoids the oxidation, mildew and corruption of the items, and at the same time protects certain For some soft items, after being packed by the packaging machine, the packaging volume can be reduced, which is convenient for transportation and storage.
目前国内市场上的真空包装机都是半自动的,先手工灌装,然后再手工放入真空室进行抽真空,操作时需要较多的人力,因为工作效率较低,而且人工操作很难保证达到卫生要求。传统的包装机械多采用机械式控制,如凸轮分配轴式,后来又出现了光电控制、气动控制等控制形式。但是,随着食品加工工艺的日益提高,对包装参数的要求不断增多,原有的控制系统已难以满足发展的需要,应采用新的技术改变食品包装机械的面貌。要想在规定的时间内,为自己创造出最大的利益,就要确保自己的食品包装生产线运行良好,在生产过程中不会出现错误,这样在尽量避免错误出现和故障的影响,才会为企业获得最大的利益。自动化水平在制造工业中不断提高,应用范围正在拓展。包装机械行业中自动化操作正在改变着包装过程的动作方式和包装容器及材料的加工方法。At present, the vacuum packaging machines on the domestic market are all semi-automatic. They are manually filled first, and then manually put into the vacuum chamber for vacuuming. The operation requires more manpower, because the work efficiency is low, and it is difficult to ensure that the manual operation can achieve hygiene requirements. Traditional packaging machinery mostly adopts mechanical control, such as cam distribution shaft type, and then photoelectric control, pneumatic control and other control forms appeared. However, with the improvement of food processing technology and the increasing requirements for packaging parameters, the original control system has been difficult to meet the needs of development, and new technologies should be adopted to change the appearance of food packaging machinery. If you want to create the greatest benefits for yourself within the specified time, you must ensure that your food packaging production line is running well, and there will be no mistakes in the production process, so that you can avoid the impact of errors and failures as much as possible, and you will be able to serve the customers. The enterprise obtains the maximum benefit. The level of automation is increasing in the manufacturing industry and the range of applications is expanding. Automation in the packaging machinery industry is changing the way the packaging process works and the processing methods of packaging containers and materials.
另外,传统的包装机一般都是对物料进行直接的包装,即在直接对物料进行外包装,不能先进行内膜包装,再进行外膜包装。而某些特殊的物料或者高级的物料在包装时,需要先进行内膜包装,继而在进行外包装,以达到更高级别的防水防潮能力,现有技术中的一些半自动包装机不能达到次要求。In addition, the traditional packaging machine generally packs the materials directly, that is, directly packs the materials, and cannot perform inner film packaging first, and then outer film packaging. When packaging some special materials or high-grade materials, they need to be packed in the inner film first, and then the outer packaging is carried out to achieve a higher level of waterproof and moisture-proof ability. Some semi-automatic packaging machines in the prior art cannot meet this requirement. .
针对包装机械行业自动化对于生产加工的重要意义以及现有技术中的包装机存在的缺点,本实用新型提出一种全自动包装机,该包装机能够极大地提高生产效率和产品质量,有效减轻职工的劳动强度并降低能源和资源的消耗。In view of the significance of automation in the packaging machinery industry for production and processing and the shortcomings of the packaging machines in the prior art, the utility model proposes a fully automatic packaging machine, which can greatly improve production efficiency and product quality, and effectively reduce labor costs. Labor intensity and reduce energy and resource consumption.
实用新型内容:Utility model content:
本实用新型的目的在于克服现有技术的不足,提供一种全自动包装机。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a fully automatic packaging machine.
为了解决上述技术问题,本实用新型采用了下述技术方案:、一种全自动包装机,包括:一机架、安装于机架上的搅拌机构、震动机构、内膜外包装机构、外包装机构以及小仓密封结构;所述的机架上设置有用于控制整个设备的控制面板;所述的内膜包装结构包括:用于包装内膜的滚筒、内膜支撑机构、内膜热切割机构以及推料机构;所述的内膜热切割机构安装于内膜支撑结构下方,内膜热切割机构具有左切袋配件、右切袋配件以及切割刀,左切袋配件和右切袋配件压合对内膜进行热压封口,所述的推料机构将半成品推入外包装机构中。In order to solve the above technical problems, the utility model adopts the following technical solutions: 1. A fully automatic packaging machine, including: a frame, a stirring mechanism installed on the frame, a vibration mechanism, an inner film outer packaging mechanism, an outer packaging Mechanism and small chamber sealing structure; the frame is provided with a control panel for controlling the entire equipment; the inner film packaging structure includes: a drum for packaging the inner film, an inner film support mechanism, and an inner film thermal cutting mechanism and a pushing mechanism; the intima thermal cutting mechanism is installed below the intima support structure, and the intima thermal cutting mechanism has a left bag cutting accessory, a right bag cutting accessory and a cutting knife, and the left bag cutting accessory and the right bag cutting accessory are pressed The inner film is heat-press-sealed, and the pushing mechanism pushes the semi-finished product into the outer packaging mechanism.
进一步而言,上述技术方案中,所述的机架设置有上区和下区,上区和下区之间通过一大面板分隔;所述的搅拌机构、震动机构、内膜外包装机构和外包装机构安装于上区,所述的小仓机构安装于下区;所述的机架上设置有进料斗。Further, in the above technical solution, the frame is provided with an upper zone and a lower zone, and the upper zone and the lower zone are separated by a large panel; the stirring mechanism, the vibrating mechanism, the inner film outer packaging mechanism and The outer packaging mechanism is installed in the upper area, and the small warehouse mechanism is installed in the lower area; the frame is provided with a feeding hopper.
进一步而言,上述技术方案中,所述的内膜支撑结构包括:一支架,该支架上安装有内膜卷辊,于内膜卷辊下方安装有第三料斗,内膜绕过两内膜卷辊并穿过第三料斗进入内膜热切割机构中。Further, in the above technical solution, the intima support structure includes: a bracket, an intima roll is installed on the support, a third hopper is installed under the intima roll, and the intima bypasses the two intima Roll and enter the inner film thermal cutting mechanism through the third hopper.
进一步而言,上述技术方案中,所述的内膜热切割机构包括:左切袋配件和右切袋配件,于右切割配件上设置有发热组件,左切割配件通过第一气缸驱动移动,内膜穿过第三料斗后落入左切袋配件和右切袋配件之间;所述的切割刀设置于左切割配件下方并固定于第二气缸的输出轴上。Further, in the above technical solution, the inner membrane thermal cutting mechanism includes: a left bag cutting accessory and a right bag cutting accessory, a heating component is arranged on the right cutting accessory, the left cutting accessory is driven to move by the first cylinder, and the inner After the film passes through the third hopper, it falls between the left bag cutting accessory and the right bag cutting accessory; the cutting knife is arranged under the left cutting accessory and fixed on the output shaft of the second cylinder.
进一步而言,上述技术方案中,所述的推料机构包括:整形件以及推动杆;所述的推动杆通过气缸驱动,推动杆推动半成品进入外包装机构中。Further, in the above technical solution, the pushing mechanism includes: a shaping part and a pushing rod; the pushing rod is driven by an air cylinder, and the pushing rod pushes the semi-finished product into the outer packaging mechanism.
进一步而言,上述技术方案中,所述的整形件包括:一整形箱、安装于整形箱两侧的整形块以及安装于整形箱下方的支撑夹,其中,一整形块固定于整形箱一侧,另一整形块通过气缸移动。Further, in the above technical solution, the shaping part includes: a shaping box, shaping blocks installed on both sides of the shaping box and a support clip installed under the shaping box, wherein a shaping block is fixed on one side of the shaping box , another shaping block is moved by the cylinder.
进一步而言,上述技术方案中,所述的搅拌机构包括:安装于机架上的搅拌箱、安装于搅拌箱上的转动辊以及驱动转动辊转动的马达,搅拌箱上开设有出料口。Further, in the above technical solution, the stirring mechanism includes: a stirring box installed on the frame, a rotating roller installed on the stirring box, and a motor driving the rotating roller to rotate, and a discharge port is opened on the stirring box.
进一步而言,上述技术方案中,所述的震动机构包括:对应于搅拌箱出料口的料盘和驱动料盘震动的驱动;所述的料盘上设置有出料槽,出料槽通过送料槽与第三料斗连接,该送料槽包括:第一料斗和第二料斗与第三料斗连接。Further, in the above technical solution, the vibration mechanism includes: a tray corresponding to the discharge port of the mixing box and a drive for driving the tray to vibrate; the tray is provided with a discharge trough, and the discharge trough passes through The feeding chute is connected with the third hopper, and the feeding chute includes: the first hopper and the second hopper connected with the third hopper.
进一步而言,上述技术方案中,所述外包装机构包括:用于输送包装袋的送袋机构和用于打开包装袋的开袋机构;所述的送袋机构包括:放袋槽、安装于放袋槽下方的旋转推动机构,开袋机构包括:开袋夹和驱动开袋夹工作的开袋气缸组;旋转推动机构将包装袋推入开袋机构中;Further, in the above technical solution, the outer packaging mechanism includes: a bag feeding mechanism for conveying the packaging bag and a bag opening mechanism for opening the packaging bag; The rotary push mechanism below the bag slot, the bag opening mechanism includes: bag opening clips and bag opening cylinders that drive the bag opening clips to work; the rotary push mechanism pushes the packaging bag into the bag opening mechanism;
进一步而言,上述技术方案中,所述小仓机构,该小仓机构包括:动仓板和定仓板,动仓板的内侧设置有密封圈以及压袋组件,定仓板上设置有小仓发热件,小仓发热件与压袋组件配合压袋。Further, in the above technical solution, the small chamber mechanism includes: a moving chamber plate and a fixed chamber plate, a sealing ring and a pressure bag assembly are arranged on the inner side of the moving chamber plate, and a small chamber is arranged on the fixed chamber plate. Warming parts in the warehouse, heating parts in the small warehouse and the pressure bag assembly cooperate with the pressure bag.
采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:
1、本实用新型中的包装机具有内膜包装结构,可以对物料先进行内膜包装后,再进行外膜包装,能够更好地使被包装物料防水防潮,满足使用者的需要。1. The packaging machine in the utility model has an inner film packaging structure, which can pack the material first with the inner film and then the outer film, which can better make the packaged materials waterproof and moisture-proof, and meet the needs of users.
2、本实用新型中具有内膜热切割结构,在对内膜进行切割的同时对内膜进行微加热以达到内膜封口的目的,使用简单方便。2. The utility model has a thermal cutting structure for the inner membrane, which can slightly heat the inner membrane while cutting the inner membrane to achieve the purpose of sealing the inner membrane, and is simple and convenient to use.
3、本实用新型全自动多功能包装机采用自动化设置取代传统的半自动包装机,最大的有点在于有效地提高了生产效率,传统的包装机都是半自动的,先手工灌装,然后再手工放入真空室进行抽真空,操作时需要较多的人力,因为工作效率较低,而且人工操作很难保证达到卫生要求。3. The automatic multifunctional packaging machine of this utility model replaces the traditional semi-automatic packaging machine with automatic settings. The biggest advantage is that the production efficiency is effectively improved. The traditional packaging machines are all semi-automatic. First, manual filling, and then manual placement Into the vacuum chamber for vacuuming, the operation requires more manpower, because the work efficiency is low, and it is difficult to ensure that the manual operation meets the hygienic requirements.
4、本实用新型中各个工位之间安装有光电传感器,能够保证各个零部件之间很好的衔接运作,结构紧凑,极大地提高生产效率和产品质量。4. In the utility model, photoelectric sensors are installed between each station, which can ensure good connection and operation between various parts, and has a compact structure, which greatly improves production efficiency and product quality.
附图说明:Description of drawings:
图1是本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型中A处的放大图Fig. 2 is the enlarged view of A place in the utility model
图3是本实用新型中B处的放大图;Fig. 3 is the enlarged view of B place among the utility model;
图4是本实用新型中震动机构的立体图;Fig. 4 is the perspective view of the vibration mechanism in the utility model;
图5是本实用新型中搅拌机构的立体图;Fig. 5 is the perspective view of stirring mechanism in the utility model;
图6是本实用新型中外包装机构和小仓机构的立体图;Fig. 6 is a perspective view of the outer packaging mechanism and the small warehouse mechanism of the utility model;
图7是本实用新型中外包装机构的局部分解图。Fig. 7 is a partial exploded view of the outer packaging mechanism in the present utility model.
附图标记说明:Explanation of reference signs:
1 机架 11 料斗 12 大面板 13 控制面板1 rack 11 hopper 12 large panel 13 control panel
2 搅拌机构 21 搅拌箱 211 出料口 22 转动辊2 Stirring mechanism 21 Stirring box 211 Discharge port 22 Rotating roller
23 马达23 motor
3 震动机构 31 料盘 311 料槽 32 驱动结构3 Vibration Mechanism 31 Material Tray 311 Material Trough 32 Driving Structure
4 外包装机构 41放袋槽 42 水平气缸 421 齿轮轨道4 outer packaging mechanism 41 bag slot 42 horizontal cylinder 421 gear track
43 旋转气缸 431吸嘴固定块 44 安装架 45 转动齿轮43 Rotary cylinder 431 Suction nozzle fixed block 44 Mounting frame 45 Rotating gear
46 开袋夹 47开袋气缸组 48 吸嘴板46 Bag opening clamp 47 Bag opening cylinder group 48 Suction nozzle plate
5 送料槽 51第一料斗 52 导槽 53 第二料斗5 feeding chute 51 first hopper 52 guide chute 53 second hopper
6 小仓机构 61动仓板 62 定仓板6 Small warehouse mechanism 61 Moving warehouse board 62 Fixed warehouse board
7 内膜外包装机构 71 滚筒 72 内膜支撑机构7 Inner membrane and outer packaging mechanism 71 Roller 72 Inner membrane support mechanism
721 支架 722 内膜卷辊 723 第三料斗721 Bracket 722 Inner Film Roller 723 Third Hopper
73 内膜热切割机构 731 左切袋配件 732 右切袋配件73 Intima Thermal Cutting Mechanism 731 Left Cutting Bag Accessories 732 Right Cutting Bag Accessories
733 切割刀 74 推料机构 741 整形件733 Cutting knife 74 Pushing mechanism 741 Plastic parts
742 推动杆 7411 整形箱 7412 整形块742 Push rod 7411 Plastic box 7412 Plastic block
7413 支撑夹7413 Support clip
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本实用新型进一步说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
见图1-7所示,一种全自动包装机,包括:一机架1、安装于机架1上的搅拌机构2、震动机构3、内膜外包装机构7、外包装机构4以及小仓密封结构6;所述的机架1上设置有用于控制整个设备的控制面板13;所述的内膜包装结构7包括:用于包装内膜的滚筒71、内膜支撑机构72、内膜热切割机构73以及推料机构74;所述的内膜热切割机构73安装于内膜支撑结构72下方,内膜热切割机构73具有左切袋配件731、右切袋配件732以及切割刀733,左切袋配件731和右切袋配件732压合对内膜进行热压封口,所述的推料机构74将半成品推入外包装机构4中。As shown in Figure 1-7, a fully automatic packaging machine includes: a frame 1, a stirring mechanism 2 installed on the frame 1, a vibration mechanism 3, an inner film outer packaging mechanism 7, an outer packaging mechanism 4 and a small Warehouse sealing structure 6; the frame 1 is provided with a control panel 13 for controlling the entire device; the inner membrane packaging structure 7 includes: a drum 71 for packaging the inner membrane, an inner membrane support mechanism 72, an inner membrane A thermal cutting mechanism 73 and a material pushing mechanism 74; the intima thermal cutting mechanism 73 is installed below the intima support structure 72, and the intima thermal cutting mechanism 73 has a left bag cutting accessory 731, a right bag cutting accessory 732 and a cutting knife 733 , the left cut bag fitting 731 and the right cut bag fitting 732 are pressed together to heat seal the inner film, and the pushing mechanism 74 pushes the semi-finished product into the outer packaging mechanism 4 .
具体而言,所述的该机架1作为整个设备的承载体,于机架1上设置一进料斗11和用于控制整个设备的控制面板13,控制面板13上设置有多个控制按键。所述的机架1设置有上区和下区,上区和下区之间通过一大面板12分隔,搅拌机构2、震动机构3、外包装机构4和内膜包装结构安装于上区,所述的小仓机构6安装于下区,另外,机架1上设置有活动门,方便各个机构的安装。Specifically, the frame 1 described above is used as the carrier of the entire device, and a feed hopper 11 and a control panel 13 for controlling the entire device are arranged on the frame 1. The control panel 13 is provided with a plurality of control buttons . The frame 1 is provided with an upper area and a lower area, and the upper area and the lower area are separated by a large panel 12. The stirring mechanism 2, the vibration mechanism 3, the outer packaging mechanism 4 and the inner film packaging structure are installed in the upper area. The small warehouse mechanism 6 is installed in the lower area. In addition, the frame 1 is provided with a dodge door, which facilitates the installation of various mechanisms.
所述的内膜支撑结构72包括:一支架721,该支架721上安装有内膜卷辊722,于内膜卷辊722下方安装有第三料斗723,内膜绕过两内膜卷辊722并穿过第三料斗723进入内膜热切割机构73中。所述的内膜热切割机构73包括:左切袋配件731和右切袋配件732,于右切割配件732上设置有发热组件,左切割配件731通过第一气缸驱动移动,内膜穿过第三料斗723后落入左切袋配件731和右切袋配件732之间;所述的切割刀733设置于左切割配件731下方并固定于第二气缸的输出轴上。所述的推料机构74包括:整形件741以及推动杆742;所述的推动杆742通过气缸驱动,推动杆742推动半成品进入外包装机构4中。所述的整形件741包括:一整形箱7411、安装于整形箱7411两侧的整形块7412以及安装于整形箱7411下方的支撑夹7413,其中,一整形块7412固定于整形箱7411一侧,另一整形块7412通过气缸移动。The intima supporting structure 72 includes: a bracket 721, an intima roll 722 is installed on the support 721, a third hopper 723 is installed below the intima roll 722, and the intima bypasses the two intima rolls 722 And pass through the third hopper 723 into the inner film thermal cutting mechanism 73 . The intima thermal cutting mechanism 73 includes: a left bag cutting accessory 731 and a right bag cutting accessory 732, a heating component is arranged on the right cutting accessory 732, the left cutting accessory 731 is driven to move by the first cylinder, and the inner membrane passes through the second After the three hoppers 723 fall between the left bag cutting accessory 731 and the right bag cutting accessory 732; the cutting knife 733 is arranged below the left cutting accessory 731 and is fixed on the output shaft of the second cylinder. The pushing mechanism 74 includes: a shaping member 741 and a pushing rod 742 ; The shaping part 741 includes: a shaping box 7411, shaping blocks 7412 installed on both sides of the shaping box 7411 and support clips 7413 installed under the shaping box 7411, wherein a shaping block 7412 is fixed on one side of the shaping box 7411, Another shaping block 7412 is moved by air cylinder.
所述的搅拌机构2安装于进料斗11下方,搅拌机构2包括:安装于机架1上的搅拌箱21、安装于搅拌箱21上的转动辊22以及驱动转动辊22转动的马达23;所述的搅拌箱1上开设有出料口;搅拌机构2通过一支架安装于机架1上,搅拌箱21正对进料斗11下方,搅拌箱21具有两相对的倾斜侧面;所述的转动辊22包括:转轴以及安装于转轴上的搅拌页,转动辊22安装于两倾斜侧面之间,转轴两端枢接于支架上,搅拌箱21对应于转动辊的两端开设有所述的出料口211。The stirring mechanism 2 is installed below the feed hopper 11, and the stirring mechanism 2 includes: a stirring box 21 installed on the frame 1, a turning roller 22 installed on the stirring box 21, and a motor 23 that drives the turning roller 22 to rotate; The mixing box 1 is provided with a discharge port; the mixing mechanism 2 is installed on the frame 1 through a bracket, the mixing box 21 is directly below the feed hopper 11, and the mixing box 21 has two opposite inclined sides; the described The rotating roller 22 includes: a rotating shaft and a stirring leaf installed on the rotating shaft. The rotating roller 22 is installed between two inclined sides, and the two ends of the rotating shaft are pivotally connected to the bracket. The stirring box 21 is provided with the two ends corresponding to the rotating roller. Outlet 211.
所述的震动机构3设置有两个,分别设置于搅拌箱21两出料口211的下方,震动机构3包括:对应于搅拌箱21出料口的料盘31和驱动料盘31震动的驱动结构32,料盘31安装于搅拌箱21的出料口211下方,料盘31具有一料槽311。出料槽311通过送料槽5与第三料斗723连接,该送料槽5包括:第一料斗51和第二料斗53与第三料斗723连接。驱动结构32安装于料盘31下方,驱动结构具体为震动马达。Described vibrating mechanism 3 is provided with two, is arranged on the below of two outlets 211 of stirring box 21 respectively, and vibrating mechanism 3 comprises: the material tray 31 corresponding to the output opening of mixing box 21 and the drive that drives tray 31 to vibrate. In the structure 32 , the material tray 31 is installed below the outlet 211 of the mixing box 21 , and the material tray 31 has a material trough 311 . The discharge chute 311 is connected to the third hopper 723 through the feeding chute 5 , and the feeding chute 5 includes: the first hopper 51 and the second hopper 53 are connected to the third hopper 723 . The driving structure 32 is installed under the tray 31, and the driving structure is specifically a vibration motor.
所述的外包装机构4,震动机构3与外包装机构之间连接有一送料槽5,外包装机构4包括:用于输送包装袋的送袋机构和用于打开包装袋的开袋机构,送袋机构包括:放袋槽41、安装于放袋槽42下方的旋转推动机构,旋转推动机构包括:水平气缸42以及枢接于水平气缸42上的旋转气缸43,水平气缸42固定于安装架44上,安装架上枢接有一转动齿轮45,旋转气缸43与齿轮45连接并由转动齿轮45带动旋转,水平气缸42上安装有一齿轮轨道421,该齿轮45与齿轮轨道421齿合。所述的开袋机构安装于送袋机构旁侧,开袋机构包括:开袋夹46和驱动开袋夹46工作的开袋气缸组47,开袋夹46和开袋气缸组47安装于一立架上,开袋机构还包括有一吸嘴板48。旋转推动机构将包装袋推入开袋机构中,旋转气缸43其驱动轴上设置有吸嘴固定块431,该吸嘴固定块与吸嘴板相配合,吸嘴固定块与吸嘴板上设置有吸嘴,吸嘴与气管连接。Described outer packaging mechanism 4, there is a feeding chute 5 connected between the vibrating mechanism 3 and the outer packaging mechanism, the outer packaging mechanism 4 includes: a bag feeding mechanism for conveying packaging bags and a bag opening mechanism for opening packaging bags. The bag mechanism includes: a bag-putting groove 41, a rotary pushing mechanism installed below the bag-putting groove 42, and the rotating pushing mechanism includes: a horizontal cylinder 42 and a rotating cylinder 43 pivotally connected to the horizontal cylinder 42, and the horizontal cylinder 42 is fixed on the mounting frame 44 On the mounting frame, a rotating gear 45 is pivotally connected, and the rotating cylinder 43 is connected with the gear 45 and driven to rotate by the rotating gear 45. A gear track 421 is installed on the horizontal cylinder 42, and the gear 45 is engaged with the gear track 421. The bag opening mechanism is installed on the side of the bag feeding mechanism. The bag opening mechanism includes: a bag opening clamp 46 and a bag opening cylinder group 47 that drives the bag opening clamp 46 to work. The bag opening clamp 46 and the bag opening cylinder group 47 are installed on a On the stand, the bag opening mechanism also includes a nozzle plate 48 . The rotary push mechanism pushes the packaging bag into the bag opening mechanism, and the drive shaft of the rotary cylinder 43 is provided with a nozzle fixing block 431, which matches with the nozzle plate, and the nozzle fixing block and the nozzle plate are arranged There is a suction nozzle, which is connected with the trachea.
所述的小仓机构6,该小仓机构6包括:动仓板61和定仓板62,动仓板61的内侧设置有密封圈以及压袋组件,定仓板61上设置有小仓发热件,小仓发热件与压袋组件配合压袋。The small warehouse mechanism 6 includes: a dynamic warehouse plate 61 and a fixed warehouse plate 62, a sealing ring and a pressure bag assembly are arranged on the inner side of the dynamic warehouse plate 61, and a small warehouse heating plate is arranged on the fixed warehouse plate 61. Components, Xiaocang heating parts and pressure bag components cooperate with pressure bags.
本实用新型的使用方法如下:The using method of the present utility model is as follows:
首先根据使用需要,对设备的各种参数进行设计,例如转动辊22的转动速度,震动马达的运作速度以及每分钟包装产品的速度等一系列参数进行设定。First, various parameters of the equipment are designed according to the needs of use, such as the rotation speed of the rotating roller 22, the operating speed of the vibration motor, and the speed of packaging products per minute. A series of parameters are set.
参数设定完成后,启动电源,无聊从进料斗11进入至搅拌箱21中,转动辊22转动对物料进行搅拌,物料从搅拌箱21的出料口排出进入料盘21中,经过震动马达震动筛选后从料槽211依次穿过第一料斗51、导槽52和第二料斗53进入包装袋中。After the parameter setting is completed, turn on the power, and the boring enters the mixing box 21 from the feeding hopper 11, and the rotating roller 22 rotates to stir the material, and the material is discharged from the outlet of the mixing box 21 into the material tray 21, and passes through the vibrating motor. After vibrating and screening, pass through the first hopper 51, the guide trough 52 and the second hopper 53 from the chute 211 and enter into the packaging bag in sequence.
内膜穿过内膜卷辊722再穿过第三料斗723,物料穿过第三料斗被包装于内膜中,装有物料的内膜下移,第一气缸驱动左切袋配件731向右切割配件732移动,发热组件加热对内膜进行加热密封,密封完成后,第二气缸驱动切割刀733对包装膜进行切割,经过内膜包装的半成品落入整形箱7411中,整形块7412在气缸的驱动下移动对半成品进行整形,整形完成后,推动杆742将半成品推入外包装机构中。The inner film passes through the inner film rolling roller 722 and then passes through the third hopper 723. The material passes through the third hopper and is packed in the inner film. The inner film with the material moves down, and the first cylinder drives the left cutting bag fitting 731 to the right. The cutting accessory 732 moves, and the heating element heats the inner film to heat and seal. After the sealing is completed, the second cylinder drives the cutting knife 733 to cut the packaging film. Move under the driving of the semi-finished product to carry out shaping, after shaping, push rod 742 pushes the semi-finished product in the outer packaging mechanism.
在物料进行内膜包装的同时,包装袋从放袋槽41下方,旋转气缸43上的吸嘴固定块431吸住包装袋,继而水平气缸42启动,水平气缸42启动时,由于齿轮轨道421与转动齿轮45齿合,因为转动齿轮45转动,同时带动旋转气缸43转动,完成包装袋的换向。继而旋转气缸43启动,将包装袋推向吸嘴板48,吸嘴板48和吸嘴固定块431上的吸嘴同时抽气紧吸包装袋,旋转气缸43复位,包装袋被打开。同时开袋夹46由开袋气缸组47驱动下移,包装袋被完全打开,与此同时推动杆742将半成品推入外包袋中。While the material is packed in the inner film, the packaging bag is sucked by the suction nozzle fixing block 431 on the rotary cylinder 43 from below the bag slot 41, and then the horizontal cylinder 42 is started. When the horizontal cylinder 42 is started, due to the gear track 421 and Rotating gear 45 meshes, because rotating gear 45 rotates, drives rotating cylinder 43 to rotate simultaneously, completes the reversing of packaging bag. Then rotary cylinder 43 starts, and packaging bag is pushed to suction nozzle plate 48, and the suction nozzle on the suction nozzle plate 48 and the suction nozzle fixed block 431 draws air and sucks packaging bag simultaneously, and rotary cylinder 43 resets, and packaging bag is opened. Simultaneously, the bag-opening clip 46 is driven downward by the bag-opening cylinder group 47, and the packaging bag is fully opened, while the push rod 742 pushes the semi-finished product into the outer bag.
最后装有物料的包装袋送入小仓结构6中进行抽真空密封,密封完成后落于集装箱中。Finally, the packaging bag containing the material is sent into the small warehouse structure 6 for vacuum sealing, and falls in the container after the sealing is completed.
当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above descriptions are only specific embodiments of the utility model, and are not intended to limit the implementation scope of the utility model. Should be included in the utility model patent scope.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104608959A (en) * | 2015-02-10 | 2015-05-13 | 吴中经济技术开发区越溪斯特拉机械厂 | Package bag feeding mechanism of automatic remote controller packing machine |
| CN104691840A (en) * | 2015-02-10 | 2015-06-10 | 吴中经济技术开发区越溪斯特拉机械厂 | Feeding and transferring device of automatic remote controller packer |
| CN105691660A (en) * | 2016-03-24 | 2016-06-22 | 张完郎 | Tea packaging machine |
| CN105691732A (en) * | 2016-03-28 | 2016-06-22 | 张完郎 | Transverse bag feeding packaging mechanism of tea leaf packaging machine |
| CN106240966A (en) * | 2016-08-24 | 2016-12-21 | 济南浩隆生物科技有限公司 | A kind of Full-automatic culture medium filling machine |
| CN110920967A (en) * | 2019-12-06 | 2020-03-27 | 芜湖市智行天下工业设计有限公司 | A food precise quantitative packaging production line |
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2014
- 2014-04-17 CN CN201420189176.1U patent/CN203889087U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104608959A (en) * | 2015-02-10 | 2015-05-13 | 吴中经济技术开发区越溪斯特拉机械厂 | Package bag feeding mechanism of automatic remote controller packing machine |
| CN104691840A (en) * | 2015-02-10 | 2015-06-10 | 吴中经济技术开发区越溪斯特拉机械厂 | Feeding and transferring device of automatic remote controller packer |
| CN104608959B (en) * | 2015-02-10 | 2016-06-22 | 吴中经济技术开发区越溪斯特拉机械厂 | A kind of packaging bag feed mechanism of automatic remote controller baling press |
| CN105691660A (en) * | 2016-03-24 | 2016-06-22 | 张完郎 | Tea packaging machine |
| CN105691660B (en) * | 2016-03-24 | 2018-02-09 | 张完郎 | A kind of tea packaging machine |
| CN105691732A (en) * | 2016-03-28 | 2016-06-22 | 张完郎 | Transverse bag feeding packaging mechanism of tea leaf packaging machine |
| CN105691732B (en) * | 2016-03-28 | 2018-08-21 | 厦门成飞自动化设备有限公司 | A kind of tea packaging machine laterally send bag package machine structure |
| CN106240966A (en) * | 2016-08-24 | 2016-12-21 | 济南浩隆生物科技有限公司 | A kind of Full-automatic culture medium filling machine |
| CN110920967A (en) * | 2019-12-06 | 2020-03-27 | 芜湖市智行天下工业设计有限公司 | A food precise quantitative packaging production line |
| CN110920967B (en) * | 2019-12-06 | 2021-05-11 | 芜湖市智行天下工业设计有限公司 | A food precise quantitative packaging production line |
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