CN209793112U - Automatic change assembly line - Google Patents
Automatic change assembly line Download PDFInfo
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- CN209793112U CN209793112U CN201920445950.3U CN201920445950U CN209793112U CN 209793112 U CN209793112 U CN 209793112U CN 201920445950 U CN201920445950 U CN 201920445950U CN 209793112 U CN209793112 U CN 209793112U
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- assembly line
- conveyor belt
- assembly
- automatic
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Abstract
The utility model discloses an automatic change assembly manufacturing line, assembly manufacturing line can realize from feeding, equipment, detection, to the automated production of packing at last, and production efficiency is high. The detection station and the first auxiliary conveyor belt are correspondingly arranged at the assembly station, the assembly quality of the assembly station can be detected in time, defective products are separated in time, and the defective products are effectively prevented from flowing into the next station to cause greater loss. Because unmatched unusual probably appears in the production speed of different equipment stations, perhaps because when the assembly line broke down, need in time handle the material on the main belt, prevent to appear leaking processing or conveyer belt card and die the scheduling problem, the assembly line sets up the material and keeps in the frame between the equipment station that easily takes place above-mentioned unusual, effectively eliminates the influence that above-mentioned unusual brought.
Description
Technical Field
The utility model belongs to the automated manufacturing field, concretely relates to automatic change assembly line.
background
with the innovation of technology and the increase of consumption demand, the goods output and consumption of electronic products, such as mobile phones, portable computers, wearable electronic devices and other mobile terminals, have been increased in a well-spraying manner in recent years. The production process of the existing electronic products mainly comprises the steps of production, assembly, detection, packaging, shipment and the like of electronic components. In addition to the strong competition of hardware performance of electronic components, the assembling process of electronic components also determines the performance of products to a great extent. The assembly process is accurate, the yield is high, the comprehensive performance of the product can be effectively improved, and therefore, the improvement of the assembly process is an important entry point for improving the performance of electronic products.
At present, most of domestic assembly production lines of electronic products are labor-intensive, workers are arranged at different stations in the assembly process, and the products are assembled through manual operation. The problem that production efficiency is low exists in manual assembly, and under the condition of mass production, the yield of manual operation is difficult to guarantee, and different operating personnel's operating skill is different, also can make the product yield appear unstable problem, is difficult to guarantee the off-the-shelf comprehensive properties after the equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the not enough of prior art, the utility model provides an automatic change assembly line, assembly line can realize from feeding, equipment, detection, the automated production to the packing at last, and production efficiency is high. The detection station and the first auxiliary conveyor belt are correspondingly arranged at the assembly station, the assembly quality of the assembly station can be detected in time, defective products are separated in time, and the defective products are effectively prevented from flowing into the next station to cause greater loss. Because unmatched unusual probably appears in the production speed of different equipment stations, perhaps because when the assembly line broke down, need in time handle the material on the main belt, prevent to appear leaking processing or conveyer belt card and die the scheduling problem, the assembly line sets up the material and keeps in the frame between the equipment station that easily takes place above-mentioned unusual, effectively eliminates the influence that above-mentioned unusual brought.
The utility model discloses the technological effect that will reach is realized through following scheme:
The utility model provides an automatic change assembly line, including the frame, its characterized in that: a main conveying belt is arranged on the rack, an assembling station and respective detection stations are arranged on one side of the main conveying belt, and a material temporary storage rack is arranged on the other side of the main conveying belt;
The assembling station comprises a printing station, a chip mounting station, a reflow soldering station, an automatic dispensing station, an automatic screw driving station and an electronic part assembling station;
A first auxiliary conveyor belt is arranged at the assembling station and used for conveying defective products of the assembling station;
The automatic assembly production line further comprises a feeding station arranged at the front end of the main conveying belt and a packaging station arranged at the tail end of the main conveying belt.
Furthermore, one end of the first auxiliary conveyor belt is connected with the main conveyor belt, and the other end of the first auxiliary conveyor belt is connected with a defective product storage rack.
Further, the assembling station, the detecting station and the material temporary storage rack are arranged on the rack.
Further, the material temporary storage frame is connected with the main conveying belt through a second auxiliary conveying belt.
Further, the material temporary storage rack comprises a first material temporary storage rack arranged between the surface mounting station and the reflow soldering station, and a second material temporary storage rack arranged between the automatic screw beating station and the electronic part assembling station.
The utility model discloses well material conveys through the main conveyer belt of locating in the frame, passes through each equipment station in the data send process, and equipment station is printing station, paster station, reflow soldering station, automatic glue station, the automatic screw station of beating, electronic component assembly station of beating in proper order, accomplishes the equipment to the product. And each assembling station is provided with a respective detection station for detecting the product of the assembling station. Setting detection limits of products through a detection station, dividing parameter ranges of good products and defective products according to product types, product performance requirements and the like, and continuously transmitting the products processed at the current assembly station to the next station through a main conveyor belt for processing when the products are detected to be good products; the product after detecting out present equipment station processing is defective products then conveys to the defective products storage rack through first pair conveyer belt, can in time separate the defective products, prevents effectively that the defective products from flowing into next station, causes bigger loss.
In the production process of assembly line, the mismatching of equipment station process velocity or the unusual problem of production line appear probably appear, under this condition, need in time handle the material on the main band, prevent that the product from leaking processing or conveyer belt card from dying the scheduling problem, the assembly line is between the equipment station that easily takes place above-mentioned unusual, for example between paster station and the reflow soldering station, set up the frame of keeping in of material between automatic screw station and the electronic component assembly station of beating, the material conveying that will need keep in through the second conveyer belt keeps in the frame to the material, resumes production after troubleshooting again, effectively eliminates the influence that above-mentioned anomaly brought, also can further improve production efficiency simultaneously.
Furthermore, the detection station, the feeding station and the packaging station are all provided with a feeding and discharging manipulator.
furthermore, a vacuum chuck is arranged on the manipulator.
Furthermore, a material positioning mechanism is arranged on the rack and is arranged at the front end of the assembling station.
Furthermore, the material positioning mechanism is composed of a positioning rod parallel to the conveying direction of the main conveying belt.
When the material is at the feeding station, the material is transferred to the main conveyor belt through the feeding and discharging mechanical arm on the feeding station. When the material conveys on main conveyer belt, shift the material to corresponding equipment station, transfer to the equipment station after the equipment is accomplished to the material through last unloading manipulator on the detection station and detect, when detecting the completion back, according to the testing result, the last unloading manipulator on the rethread detection station shifts the yields to main conveyer belt or shifts the defective products to first vice conveyer belt. And finally, transferring the material to a packaging station for packaging through a feeding and discharging mechanical arm on the packaging station.
Set up material positioning mechanism at equipment station front end, can prevent that the main conveyor belt card from dying, simultaneously, the direction unanimous can reduce the regulation task volume of going up unloading manipulator when the material gets into the equipment station, also can prevent to appear on the equipment station because of continuing to adjust the material direction and reduce production efficiency's problem.
Furthermore, the main conveyor belt, the assembling station, the detecting station, the feeding station, the packaging station, the first auxiliary conveyor belt, the second auxiliary conveyor belt and the material positioning mechanism are respectively connected with an industrial control all-in-one machine, and the industrial control all-in-one machine is used for controlling the automatic assembling production line.
The utility model has the advantages of it is following:
1. The utility model discloses well automatic assembly line can realize from feeding, equipment, detection, to the automated production of packing at last, and production efficiency is high.
2. The utility model discloses in can in time detect the equipment quality of equipment station, in time separate the defective products, prevent effectively that the defective products from flowing into next station, cause bigger loss.
3. The utility model discloses in can prevent effectively that processing, main conveyer belt card from appearing leaking when the production line takes place unusually through the material frame of keeping in and dying the scheduling problem.
Drawings
Fig. 1 is the structure schematic diagram of the automatic assembly line of the present invention.
fig. 2 is a schematic structural view of the feeding and discharging manipulator of the present invention.
The labels in the figure are: 1. a frame; 2. a main conveyor belt; 3. a material positioning rod; 4. a feed station; 5. a feeding and discharging manipulator; 501. a vacuum chuck; 6. a defective product storage rack; 7. a first secondary conveyor belt; 8. assembling stations; 9. detecting a station; 10. a first material temporary storage rack; 11. a second pair of conveyor belts; 12. a second material temporary storage rack; 13. a packaging station; 14. an industrial control all-in-one machine.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
The structural schematic diagram of the automatic assembly production line provided by the embodiment is shown in the attached drawing 1, and the automatic assembly production line comprises a frame 1, wherein a main conveyor belt 2 is arranged on the frame 1, an assembly station 8 and respective detection stations 9 are arranged on one side of the main conveyor belt 2, and a material temporary storage rack (10, 12) is arranged on the other side of the main conveyor belt 2. The assembly station 8 comprises a printing station, a chip mounting station, a reflow soldering station, an automatic dispensing station, an automatic screw beating station and an electronic part assembling station which are sequentially arranged along the conveying direction of the main conveying belt 2. And a first auxiliary conveyor belt 7 is arranged at the assembling station 8 and used for conveying defective products of the assembling station, one end of the first auxiliary conveyor belt 7 is connected with the main conveyor belt 2, and the other end of the first auxiliary conveyor belt is connected with a defective product storage rack 6. The automatic assembly production line further comprises a feeding station 4 arranged at the front end of the main conveyor belt 1 and a packaging station 13 arranged at the tail end of the main conveyor belt 1. The assembling station 8, the detecting station 9 and the material temporary storage frames (10 and 12) are arranged on the rack. The material temporary storage rack (10, 12) is connected with the main conveyor belt 2 through a second auxiliary conveyor belt 11.
The material temporary storage rack comprises a first material temporary storage rack 10 arranged between the surface mounting station and the reflow soldering station, and a second material temporary storage rack 12 arranged between the automatic screw driving station and the electronic part assembling station.
The detection station 9, the feeding station 4 and the packaging station 13 are all provided with a feeding and discharging manipulator 5, the structural schematic diagram of the feeding and discharging manipulator is shown in the attached drawing 2, and the manipulator 5 is provided with a vacuum chuck 501 for transferring materials.
the automatic assembling machine is characterized in that a material positioning mechanism is arranged on the machine frame 1 and is arranged at the front end of the assembling station 8, and the material positioning mechanism is composed of a positioning rod 3 parallel to the conveying direction of the main conveying belt.
The automatic assembly line is characterized in that the main conveyor belt 2, the assembly station 8, the detection station 9, the feeding station 4, the packaging station 13, the first auxiliary conveyor belt 7, the second auxiliary conveyor belt 11 and the positioning rod 3 are respectively connected with an industrial control all-in-one machine 14, and the industrial control all-in-one machine 14 is used for realizing control over the automatic assembly line.
The working process of the automatic assembly production line in the embodiment is as follows: an operator or a material conveying vehicle conveys materials to a feeding station 4, the machining parameters of a main conveying belt 2, an assembling station 8, a detection station 9, the feeding station 4, a packaging station 13, a first auxiliary conveying belt 7, a second auxiliary conveying belt 11 and a positioning rod 3 are respectively set through an industrial control all-in-one machine, and machining production is started after the setting is completed.
last unloading manipulator 5 on feeding station 4 shifts the material to main belt 2 on, through 3 location of locating lever, shifts the material to the printing station through last unloading manipulator on the printing station detection station and prints, prints after the printing is accomplished and detects, if detect for the yields then shift the material to main belt 2 on, if detect for the yields then shift the material to first pair conveyer belt 7 on, then shift to on the defective products storage rack 6. After the printing detection is finished, the printing detection is carried out through a paster station and a corresponding detection station, a reflow soldering station and a corresponding detection station, an automatic dispensing station and a corresponding detection station, an automatic screw beating station and a corresponding detection station, an electronic part assembling station and a corresponding detection station, in the detection station, the materials are transferred to the main conveying belt if the printing detection is good, and the materials are transferred to the first auxiliary conveying belt if the printing detection is bad, and then the printing detection is transferred to a corresponding bad product storage rack. In this embodiment, the defective products can be identified and separated in time on each assembly station, and the defective products are prevented from flowing into the next station, so that larger loss is caused.
After the materials pass through the electronic part assembling station and the corresponding detection station to be qualified, the materials are assembled into qualified products, namely the appearance, the weight, the volume, the electrical performance, the software performance and the like of the products all meet the shipment requirements, and then the products are transferred to the packaging station through the feeding and discharging mechanical arm on the packaging station to complete the packaging of the products.
In the product course of working, because unmatched unusual probably appears in the production speed of different equipment stations, perhaps when the assembly line breaks down, need in time handle the material on the main belt, prevent to appear leaking processing or conveyer belt card and die the scheduling problem, set up first material between paster station and reflow soldering station and keep in frame 10, set up second material between automatic screw station and electronic component assembly station and keep in frame 12, effectively eliminate the influence that above-mentioned unusual brought. Especially, when the assembly line breaks down, when the material quantity that needs to keep in is great, first frame 10 and the second of keeping in keeps in the frame 12 and can't satisfy the requirement that the material kept in, can make mark, clearance with the defective products on the defective products storage rack this moment, then wait to keep in the material and carry out the classified marking, shift to the defective products storage rack again, wait that the assembly line troubleshooting, resume production again.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the embodiments of the present invention and not for limiting the same, and although the embodiments of the present invention are described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the embodiments of the present invention can still be modified or replaced with equivalents, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides an automatic change assembly line, includes the frame, its characterized in that: a main conveyor belt is arranged on the rack, an assembling station and respective detection stations are arranged on one side of the main conveyor belt, and a material temporary storage rack is arranged on the other side of the main conveyor belt;
The assembling station comprises a printing station, a chip mounting station, a reflow soldering station, an automatic dispensing station, an automatic screw driving station and an electronic part assembling station;
A first auxiliary conveyor belt is arranged at the assembling station and used for conveying defective products of the assembling station;
The automatic assembly production line further comprises a feeding station arranged at the front end of the main conveying belt and a packaging station arranged at the tail end of the main conveying belt.
2. The automated assembly line of claim 1, wherein: one end of the first auxiliary conveyor belt is connected with the main conveyor belt, and the other end of the first auxiliary conveyor belt is connected with a defective product storage rack.
3. The automated assembly line of claim 1, wherein: the assembling station, the detecting station and the material temporary storage rack are arranged on the rack.
4. the automated assembly line of claim 1, wherein: the material temporary storage frame is connected with the main conveying belt through a second auxiliary conveying belt.
5. The automated assembly line of claim 1, wherein: the material temporary storage rack comprises a first material temporary storage rack arranged between the surface mounting station and the reflow soldering station and a second material temporary storage rack arranged between the automatic screw beating station and the electronic part assembling station.
6. The automated assembly line of claim 1, wherein: the detection station, the feeding station and the packaging station are all provided with a feeding and discharging manipulator.
7. The automated assembly line of claim 6, wherein: and a vacuum chuck is arranged on the manipulator.
8. The automated assembly line of claim 1, wherein: and a material positioning mechanism is arranged on the rack and is arranged at the front end of the assembling station.
9. The automated assembly line of claim 8, wherein: the material positioning mechanism is composed of a positioning rod parallel to the conveying direction of the main conveying belt.
10. The automated assembly line of claim 1, wherein: the automatic assembly line is characterized in that the main conveying belt, the assembly station, the detection station, the feeding station, the packaging station, the first auxiliary conveying belt, the second auxiliary conveying belt and the material positioning mechanism are respectively connected with the industrial control all-in-one machine, and the industrial control all-in-one machine is used for controlling the automatic assembly line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920445950.3U CN209793112U (en) | 2019-04-03 | 2019-04-03 | Automatic change assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920445950.3U CN209793112U (en) | 2019-04-03 | 2019-04-03 | Automatic change assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209793112U true CN209793112U (en) | 2019-12-17 |
Family
ID=68828095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920445950.3U Expired - Fee Related CN209793112U (en) | 2019-04-03 | 2019-04-03 | Automatic change assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209793112U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952238A (en) * | 2022-06-06 | 2022-08-30 | 广东英达思迅智能制造有限公司 | Automatic kludge of shell fragment and rotor of motor |
-
2019
- 2019-04-03 CN CN201920445950.3U patent/CN209793112U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952238A (en) * | 2022-06-06 | 2022-08-30 | 广东英达思迅智能制造有限公司 | Automatic kludge of shell fragment and rotor of motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191217 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |