CN209754333U

CN209754333U - Micro motor capacitance welding machine

Info

Publication number: CN209754333U
Application number: CN201821883262.7U
Authority: CN
Inventors: 王荣
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-11-15
Filing date: 2018-11-15
Publication date: 2019-12-10
Anticipated expiration: 2028-11-15

Abstract

the utility model belongs to the technical field of micro motor and specifically relates to a micro motor electric capacity welding machine. This micro motor electric capacity welding machine includes: the head clamp, the perforating mechanism and the welding mechanism; the head clamp is used for clamping and fixing the ceramic head of the capacitor; the perforating mechanism comprises a spreading clamp and a perforating part; the opening clamp is used for being inserted between the two iron pins of the capacitor in a folded state and then is opened to enable the two iron pins to be in a splayed shape; the punching part is used for driving the head clamp to enable the pair of iron pins to be inserted into the threading holes of the pair of lugs, or driving the micro motor to enable the threading holes of the pair of lugs to be sleeved outside the pair of iron pins; the welding mechanism is used for welding and connecting the lug and the iron pin. The utility model discloses in, this micro motor electric capacity welding machine can replace artifical micro motor and electric capacity to accomplish and perforate and weld.

Description

Micro motor capacitance welding machine

Technical Field

The utility model belongs to the technical field of micro motor and specifically relates to a micro motor electric capacity welding machine.

Background

The micro motor is widely applied to various small electric appliances, and is also called as a toy micro motor mainly applied to toys.

The micro motor in the application refers to a toy micro motor which is flat or square in shape and is named according to the light industry standard QBT 2364-1998 toy micro motor model naming method of the people's republic of China. The explained toy micro motor according to the standard is a permanent magnet direct current motor which takes a dry battery as a main power supply, takes a ferrite permanent magnet material as a stator, takes a slotted iron core as a rotor and is provided with a commutator and mainly used as the power of an electric toy.

The toy micro motor is connected with the capacitor in parallel, so that sparks on the electric brush can be reduced, and noise interference is reduced.

At present, the micro motor is mainly of two types, the first type is that a pair of lugs with threading holes extending back to the axial center of the upper surface are fixed on the upper surface, the lugs are perpendicular to a rotating shaft of the micro motor, the second type is that the lugs are positioned on the rear end surface of a stator shell, and the lugs are parallel to the rotating shaft.

The capacitor comprises a ceramic head and a pair of iron pins.

At present, the capacitor welding of the micro motor is carried out by manually inserting a capacitor pin into the micro motor by electrical appliance and toy manufacturers, and an automatic device capable of automatically welding the micro motor and the capacitor is needed.

disclosure of Invention

The utility model aims at providing a micro motor electric capacity welding machine can replace artifical micro motor and electric capacity to accomplish and perforate and weld.

In order to achieve the advantages, the utility model provides a micro motor capacitor welding machine, the lower surface and the upper surface of the stator of the micro motor are planes, the upper surface of the stator is fixed with a pair of lugs which extend back to the center of the upper surface and are provided with threading holes, the capacitor comprises a ceramic head part and a pair of iron pins,

This micro motor electric capacity welding machine includes: the head clamp, the perforating mechanism and the welding mechanism; the head clamp is used for clamping and fixing the ceramic head of the capacitor; the perforating mechanism comprises a spreading clamp and a perforating part; the opening clamp is used for being inserted between the two iron pins of the capacitor in a folded state and then is opened to enable the two iron pins to be in a splayed shape; the punching part is used for driving the head clamp to enable the pair of iron pins to be inserted into the threading holes of the pair of lugs, or driving the micro motor to enable the threading holes of the pair of lugs to be sleeved outside the pair of iron pins; the welding mechanism is used for welding and connecting the lug and the iron pin.

The utility model discloses an embodiment of micro motor electric capacity welding machine, micro motor electric capacity welding machine is still including the mechanism of flare-outing, should flare-outing the mechanism including inserting the barred body in root clearance, be used for the extrusion the first clamp of smoothing out with the fingers outside the pin root the barred body inserts this root clearance just the first clamp of smoothing out with the fingers closes up the extrusion of smoothing out with the fingers this first clamp of smoothing out with the fingers, this barred body dorsad of drive behind the pin root outside the first pars contractilis that ceramic head removed.

the utility model discloses an in an embodiment of micro motor electric capacity welding machine, the mechanism of flare-outing still includes the regulation clamp, should adjust the clamp be used for after the head clamp is opened, the extrusion the iron pin is close to the pin root outside of ceramic head portion, it is a pair of to adjust root clearance between the pin root with the relative position of head clamp, this head clamp closes up the centre gripping after this root clearance corresponds with this head clamp position ceramic head portion.

In an embodiment of the micro motor capacitor welding machine of the present invention, the punching mechanism further comprises a pin bending component for extruding the pin root to make the iron pin face downwards to the lug extension.

The utility model discloses an in an embodiment of micro motor electric capacity welding machine, the punch mechanism still includes the alignment subassembly, should aim at the subassembly and include a pair of reciprocating motion's middle extrusion portion, and this middle extrusion portion is used for extrudeing a pair ofly iron pin middle part outside makes a pair of iron pin lower part of "splayed" respectively inwards bend with the through wires hole central point of auricle puts correspondingly.

The utility model discloses an in an embodiment of micro motor electric capacity welding machine, micro motor electric capacity welding machine still includes auricle plastic mechanism, auricle plastic mechanism includes the micro motor conveyer trough, is used for the drive micro motor passes through the micro motor transport portion of this micro motor conveyer trough, the micro motor conveyer trough is fixed with and inserts the auricle with plastic strip between the stator outer wall, this plastic strip upper surface is towards micro motor advancing direction extends up.

The utility model discloses an in an embodiment of micro motor electric capacity welding machine, electric capacity feed mechanism includes the electric capacity groove, is located the magnet that is used for attracting the iron pin of electric capacity groove top is used for the centre gripping the iron pin is delivered to the transportation subassembly of head clamp.

The utility model discloses an in an embodiment of micro motor electric capacity welding machine, micro motor electric capacity welding machine still includes that the gear cover establishes the mechanism, and this gear cover establishes the mechanism and includes gear vibration dish, and the portion is established to rolling disc and gear cover, the rolling disc is seted up a plurality of gear through-holes that are used for holding the gear, gear vibration dish be used for with the gear is sent into in the gear through-hole, the gear cover is established the portion and is used for the rolling disc carries the gear to with behind the position that the micro motor pivot corresponds, the extrusion the gear cover is established outside the pivot, or the extrusion micro motor makes the pivot inserts in the gear.

The utility model discloses an in an embodiment of micro motor electric capacity welding machine, micro motor electric capacity welding machine is still including preventing short circuit mechanism, should prevent that short circuit mechanism includes a pair of edge the short circuit portion of bending of preventing that micro motor axis direction removed, this short circuit portion of bending with the laminating of micro motor stator outer wall, this short circuit portion of bending are used for bending iron pin tip makes this iron pin tip micro motor stator shell separation.

In an embodiment of the micro-motor capacitor welding machine of the present invention, the ceramic head is a circular cake structure or a square cake structure.

the utility model discloses in, this micro motor electric capacity welding machine includes: the head clamp, the perforating mechanism and the welding mechanism; the head clamp is used for clamping and fixing the ceramic head of the capacitor; the perforating mechanism comprises a spreading part and a perforating part; the opening part is used for being inserted between the two iron pins of the capacitor in a folded state and then is opened to enable the two iron pins to be in a splayed shape; the punching part is used for driving the head clamp to enable the pair of iron pins to be inserted into the threading holes of the pair of lugs, or driving the micro motor to enable the threading holes of the pair of lugs to be sleeved outside the pair of iron pins; the welding mechanism is used for welding and connecting the lug and the iron pin.

The ceramic capacitor head is fixed through the head clamp, the two iron pins of the capacitor are firstly opened through the punching mechanism, the two iron pins are punched after being shaped like a Chinese character 'ba', and finally the iron pins and the lug plates are connected in a welding mode. The punching and welding can be carried out instead of manual work.

In addition the utility model discloses still have following advantage:

1. The capacitor feeding mechanism enables the capacitor pins to face upwards through the magnets, so that the same form of the capacitor is ensured during feeding, and automatic feeding of the bulk capacitors is realized.

2. The straightening mechanism clamps the inner side and the outer side of the root of the pin and moves back to the ceramic head to straighten the iron pin by inserting the rod body in the root gap between the roots of the pin and matching with the first straightening clamp, so as to correct the deformed iron pin and improve the success rate of perforation, the success rate of perforation of the second straightening clamp is generally not 80 percent, the success rate of perforation of the second straightening clamp is 98 percent, and the success rate mainly depends on the quality of a bulk capacitor and the deformation degree of the iron pin in the transportation process.

3. The lug shaping mechanism shapes and corrects the lug tightly attached to the stator through the lower shaping strip which can be inserted between the lug and the outer wall of the stator, so that the relative position of a threading hole is stable, the deformation of almost the lug of the bulk micro motor stator is deformed towards one side of the stator in practice, the design gap between the lug and the stator is possibly small, and the lug is pressed towards the stator easily when the micro motor is contacted with the micro motor.

In order to ensure that the ear with too large upwarp can be corrected, an upper shaping strip is also arranged in the application.

The gear sleeving mechanism feeds the gear into the gear through hole of the rotating disc through the gear vibrating disc, the gear sleeving mechanism pushes the gear into the micro motor rotating shaft along with the rotation of the rotating disc to a corresponding position, or the micro motor is controlled to be inserted into the gear through the gear vibrating disc, so that the assembly of the bulk gear and the micro motor rotating shaft is realized.

Drawings

fig. 1 is a schematic structural view of the micro-motor of the present invention.

Fig. 2 is a schematic structural diagram of the ceramic capacitor according to the present invention.

Fig. 3 is a schematic diagram showing several conventional structures of the ceramic capacitor after packaging and transportation.

Fig. 4 is a schematic structural view of a micro motor capacitor welding machine according to a first embodiment of the present invention.

FIG. 5 is a schematic diagram of another perspective view of the micro-motor capacitance welder of FIG. 4.

FIG. 6 is a schematic structural view of a capacitive loading mechanism of the micro-motor capacitive welding machine of FIG. 4.

Fig. 7 is an enlarged schematic view of a portion a of fig. 6.

Fig. 8 is a schematic structural diagram of a transfer assembly of the capacitor loading mechanism of fig. 6.

FIG. 9 is a schematic diagram of the capacitive feed mechanism of the micro-motor capacitive welding machine of FIG. 4.

FIG. 10 is a schematic diagram of the capacitive pin straightening mechanism of the micro-motor capacitive welding machine of FIG. 4.

Fig. 11 is a schematic structural diagram of an adjusting clamp of the capacitive pin straightening mechanism of fig. 10.

Fig. 12 is a schematic structural diagram of the left and right straightening assemblies of the capacitive pin straightening mechanism of fig. 10.

Fig. 13 is an enlarged view of B of fig. 12.

Fig. 14 is a schematic structural diagram of an up-down straightening assembly of the capacitor pin straightening mechanism of fig. 10.

FIG. 15 is a schematic view of a portion of the micro-motor capacitive welder of FIG. 4.

Fig. 16 is a schematic structural view of the tab reshaping mechanism in fig. 15.

Fig. 17 is a side view of the tab reshaping mechanism of fig. 16.

FIG. 18 is a schematic diagram of the piercing mechanism of the micro-motor capacitor welder of FIG. 4.

Fig. 19 is a schematic view of the distractor clip of fig. 18.

FIG. 20 is a schematic view of a portion of the micro-motor capacitive welder of FIG. 4.

Fig. 21 is a schematic structural view of the gear housing mechanism of fig. 20.

fig. 22 is a schematic structural view of the support part of the micro-motor of fig. 20.

Fig. 23 is a schematic structural view of a capacitor loading mechanism of a micro motor capacitor welding machine according to a second embodiment of the present invention.

Fig. 24 is a schematic structural view of a capacitor conveying mechanism of a micro motor capacitor welding machine according to a third embodiment of the present invention.

fig. 25 is a schematic structural view of an ear shaping mechanism of a micro motor capacitor welding machine according to a fourth embodiment of the present invention.

Detailed Description

To further illustrate the technical means and effects of the present invention adopted to achieve the intended purpose of the present invention, the following detailed description will be given with reference to the accompanying drawings and preferred embodiments in order to provide the best mode, structure, features and effects according to the present invention.

Referring to fig. 1-3, the micro motor capacitor welder of the first embodiment of the present invention is used for welding a micro motor 10 and a capacitor 20. The micro motor 10 comprises a stator 11 and a rotating shaft 12, the lower surface and the upper surface of the stator 11 are planes, a pair of lugs 13 which extend back to the center of the upper surface and are provided with threading holes 100 are fixed on the upper surface of the stator 11, and the threading holes 100 are oblong holes. The capacitor 20 includes a ceramic head 21 and a pair of ferrous pins 22 with a root gap 200 between the pair of ferrous pins 22 proximate to a pin root 221 of the ceramic head 21. The ceramic head 21 is of a pancake or a square pancake configuration.

Referring to fig. 4-5, a micro-motor capacitive welder includes: the device comprises a capacitor feeding mechanism 3, a capacitor conveying mechanism 4, a straightening mechanism 5, a lug shaping mechanism 6, a punching mechanism 7, a gear sleeving mechanism 8 and a welding mechanism 9.

Referring to fig. 6-8, the capacitive loading mechanism 3 includes a capacitive vibration plate 31, a capacitive slot 32, a magnet 33, a transfer component 34, a movable door 35, and a blower 36. The vibrating plate 31 is disposed at the inlet of the capacitor tank 32. The movable door 35 is arranged at the discharge opening of the capacitor tank 32.

Magnet 33 is located the iron pin 22 that is used for attracting electric capacity 20 above electric capacity groove 32, makes iron pin 22 vertically downward, and magnet 33 is connected with the height adjustment portion 331 that is used for adjusting magnet 33 and electric capacity groove 32 apart from, and height adjustment portion 331 includes the base plate 331a that is used for fixed magnet 33, the pole 331b that is connected with the base plate sliding, the bolt 331c that is used for fixed base plate 331a, pole 331b, bolt 331c and base plate 331a threaded connection.

The transfer assembly 34 is used for clamping the ferrous pins 22 and sending the ferrous pins to the loading position, namely the head clamp 41 of the capacitance conveying mechanism 4, and the transfer assembly 34 comprises a transfer clamp 341 for clamping the ferrous pins 22 and a moving part 342 for driving the transfer clamp 341 to move to the loading position.

The transfer clamp 341 is used to clamp the ferrous pin 22 near the pin root 221 of the ceramic head 21. The moving portion 342 includes a rotating arm 342a having an end connected to the transfer gripper 341, a rotation driving portion 342r for driving the rotating arm 342 to rotate, an expanding/contracting portion 342s for driving the transfer gripper 341 to expand and contract in the capacitor tank 32 direction, and a gripper driving portion 342m for driving the transfer gripper 341 to open and close.

The movable door 35 is used for preventing the capacitor 20 from being separated from the discharge hole of the capacitor slot 32. The air outlet of the blower 36 faces the discharge port of the capacitor slot 32 to prevent the capacitor 20 from being separated from the discharge port of the capacitor slot 32 after the movable door 35 is opened.

the working process of the capacitor feeding mechanism 3 is as follows:

3.1, the capacitor vibration disc 31 moves the capacitor 20 towards the capacitor slot 32 through vibration, and the magnet 33 attracts the iron pin 22, the iron pin gradually moves vertically upwards, and then the iron pin is gradually moved into the capacitor slot 32 under the influence of the vibration disc 31 until the discharge port of the capacitor slot 32 abuts against the movable door 35;

3.2, the rotating arm 342a carries the transfer clamp 341 to move to a material taking position, the telescopic part 342s controls the transfer clamp 341 to extend, and the clamp driving part 342m drives the transfer clamp 341 to close and clamp the iron pin 22 of the first capacitor 20 at the discharge port of the capacitor slot 32;

3.3, the air blower 36 works;

3.4, opening the movable door 35, contracting the telescopic part 342s and closing the movable door 35;

3.5, the blower 36 is closed, the rotating arm 342a carries the transfer gripper 341 to the discharge position, so that the ceramic head 21 is located in the open head gripper 41 at the feed station RGW 1;

3.6, opening the transferring clamp 341 to finish one transferring;

3.7, repeating the steps 3.1 to 3.7.

Referring to fig. 9, the capacitor transfer mechanism 4 includes a station moving rotary plate 40, 20 head clamps 41 disposed around the station moving rotary plate 40, a plurality of lift pins 42 for driving the head clamps to open, and a spring 43 for holding the head clamps 41 closed; the head clamp 41 is used to clamp the ceramic head 21.

The head clamp 41 is connected with the station moving rotating disc 40 in a sliding mode, and the head clamp 41 is matched with the upper surface of the station moving rotating disc 40 to clamp the ceramic head 21.

The station moving rotating disc 40 rotates at the same angle each time, and each head clamp 41 sequentially passes through a feeding station RGW1, a detection station RGW2, a centering station RGW3, a left-right straightening station RGW4, an up-down straightening station RGW5, a down-bending station RGW6, a spreading station RGW7 and a punching station RGW 8. The head clamp 41 may be opened at the feed station RGW1, the centering station RGW3, the piercing station RGW 8.

The station moving rotary plate 40 is provided with a sensor for detecting whether the head clamp 41 has the capacitor 20 at the detection station RGW2, and the sensor may be a distance sensor such as a photoelectric distance measuring sensor or an ultrasonic distance measuring sensor, or an industrial camera. If the head clamp 41 lacks the capacitor 20, the subsequent welding mechanism stands by for a beat, which is to prevent solder paste or slag of the welding gun from affecting the micro-motor pitch on the discharge micro-motor slot 86.

Referring to fig. 10, the straightening mechanism 5 is used for straightening a pair of iron pins 22 of the capacitor 20, and the straightening mechanism 5 includes an adjusting clamp 51, a left-right straightening component 52, an up-down straightening component 53, and a pin bending component 54.

Referring to fig. 11, the adjusting clamp 51 is provided with an adjusting clamp driving portion 51m for driving the adjusting clamp 51 to open and close, the adjusting clamp is used for pressing the iron pins 22 to be close to the outer sides of the pin roots 221 of the ceramic head 21 after the head clamp 41 at the centering station RGW3 is opened, so as to adjust the relative positions of the root gap 200 between the pair of pin roots 221 and the head clamp 41, and the head clamp 41 is used for closing and clamping the ceramic head 21 after the root gap 200 corresponds to the position of the head clamp 41.

Referring to fig. 12-13, the left-right straightening assembly 52 includes a rod 521 capable of being inserted into the root gap 200, a first straightening clamp 522 for pressing the root 221 of the pin away from the other iron pin 22, a first telescopic portion 522s for driving the first straightening clamp 522 to move back to the ceramic head 21 after the rod 521 is inserted into the root gap 200 and the first straightening clamp 522 is folded to press the root 221 of the pin, a first straightening clamp driving portion 522m for driving the first straightening clamp 522 to open and close, and a first straightening clamp lifting portion 522z for driving the rod 521 and the first straightening clamp 522 to move up and down. The contact surface of the first straightening clamp 522 and the outer side of the iron pin 22 is an arc surface which is concave back to the iron pin 22, so that the problem that the straightened iron pin is irregularly bent left or right due to asymmetrical precision of contact points on two sides of the iron pin is solved. The end of body 521 is tapered to facilitate insertion into root gap 200. The rod 521 is fixed relative to the hinge axis of the first straightening clamp 522. The cross section of the rod 521 is circular.

Referring to fig. 14, the up-down straightening assembly 53 includes a second straightening clamp 532 for clamping the upper side and the lower side of the pin root 221, a second telescopic part 532s for driving the second straightening clamp ceramic head 21 to move back to the ceramic head 21, and a second straightening clamp driving part 532m for driving the second straightening clamp 532 to open and close.

The pin bending assembly 54 is used for pressing the pin root 221 to extend the ferrous pin 22 downwards towards the lug 13, and the pin bending assembly 54 comprises a pressing head 540 and a lifting part 54z used for driving the pressing head to lift and lower.

The first telescopic part and the second telescopic part can also be one of an electric cylinder, a hydraulic cylinder and an air cylinder.

the working principle of the straightening mechanism 5 is as follows:

5.1, the head clamp 41 carries the capacitor 20 to a centering station RGW3, the adjusting clamp 51 is closed, and the root gap 200 is adjusted and then opened;

5.2, the head clamp 41 carries the capacitor 20 to a left straightening station RGW4, and the rod 521 and the first straightening clamp 522 move to the position below the capacitor 20; the rod 521 is inserted into the root gap 200, the first straightening clamp 522 is folded to be matched with the rod 521 to clamp the inner side and the outer side of the root part 221 of the pin, and the first straightening clamp 522 and the rod 521 move back to the ceramic head 21 to stretch and correct the left and right positions of the pin;

5.3, opening the first straightening clamp 522;

5.4, lowering the first straightening clamp 522 and the rod 521;

5.5, the head clamp 41 carries the capacitor 20 to an upper straightening station RGW5, the second straightening clamp 532 moves to the capacitor 20 to be closed to clamp the upper side and the lower side of the root of the pin, and the second straightening clamp 532 is pulled backwards to stretch and correct the upper position and the lower position of the pin;

5.6, pin press bending assembly 54 presses pin root 221 to extend ferrous pin 22 down towards tab 13, and pressing head 540 is repositioned.

Referring to fig. 15-17, the tab shaping mechanism 6 is used for trimming the tab 13 with a small gap between the micro motor 10 and the outer wall of the stator 11, the tab 13 is fixed on the upper surface of the stator 11, the pair of tabs 13 extends away from the axis of the micro motor 10, the lower surface of the stator 11 is a plane, the tab shaping mechanism 6 includes a motor conveying groove 61, a micro motor conveying part 62 for driving the micro motor 10 to pass through the motor conveying groove 61, the motor conveying groove 61 is fixed with a lower shaping bar 63 capable of being inserted between the tab 13 and the outer wall of the stator 11, and the upper surface of the lower shaping bar 63 extends upward toward the traveling direction of the micro motor 10.

the entrance of the motor conveying groove 61 is provided with a feeding micro motor conveyer belt 65 perpendicular to the motor conveying groove 61.

The lower surface of the lower shaping strip 63 is attached to the upper surface of the stator 11. The groove wall of the motor conveying groove 61 is provided with a through groove for accommodating the lower shaping strip 63, the processing difficulty is reduced, and the lower shaping strip 63 can be independently processed and replaced. The motor conveying groove 61 is attached to the middle and lower parts of the stator 11. The end of the micro motor having the tab 13 is the front end that enters the motor feed slot 61. The micro motor transfer unit 62 is a piston rod driven by a telescopic device 62 s. The upper surface of the lower shaping strip 63 is an inclined plane or an arc-shaped plane.

Referring to fig. 15, 18 and 19, the punching mechanism 7 for transferring the iron pins 22 of the capacitor 20 into the threading holes 100 of the tabs 13 of the micro-motor 10 includes an expanding clamp 72, an aligning component 73 and a punching component 74.

Referring to fig. 19, the spreading clip 72 is used for being inserted between the two iron pins 22 of the capacitor 20 in a folded state and then spreading to make the two iron pins 22 form a "figure eight"; the expanding clip 72 is provided with an expanding clip driving portion 72m, and an expanding clip expanding/contracting portion 72s for driving the expanding clip to move toward or away from the head clip 41.

Referring to fig. 18, the alignment assembly 73 includes a pair of middle pressing portions 730 reciprocally moving to drive the lifting portion 73z of the middle pressing portion 730 to lift, and the middle pressing portions 730 are used to press the outer sides of the middle portions of the pair of iron pins 22, so that the lower portions of the pair of iron pins 22 in the shape of a Chinese character 'ba' are respectively bent inward to correspond to the center position of the threading hole 100 of the tab 13.

The perforation assembly 74 is used for driving the head clamp 41 to insert the pair of iron pins 22 into the threading holes 100 of the pair of tabs 13, or driving the micro motor 10 to make the threading holes 100 of the pair of tabs 13 sleeve the pair of iron pins 22. The punching assembly 74 comprises a lifting platform 741 and a pushing-out portion 742 for pushing out the micro motor 10 of the lifting platform, the lifting platform 741 is used for driving the threading holes 100 of the pair of lugs 13 of the motor to be sleeved outside the pair of iron pins 22 when the pair of iron pins 22 in the shape of the Chinese character 'ba' corresponds to the position of the motor, and the pushing-out portion 742 is used for pushing out the micro motor 10 after the threading holes 100 are sleeved outside the iron pins 22. The pushing part 742 is used for pushing the micro motor 10 to the discharge micro motor slot 86.

The principle of the perforation mechanism 7 is:

7.1, the head clamp carries the bent capacitor 20 with the pins to an opening station RGW7, the opening clamp 72 is used for being inserted between two iron pins 22 of the capacitor 20 in a folding state and then is opened, so that the two iron pins 22 are in a splayed shape, and then the opening clamp 72 is folded and exits between the two iron pins 22;

7.2, the head clamp carries the capacitor 20 to a punching station RGW7, and a middle extrusion part 730 is used for extruding the outer sides of the middle parts of the pair of iron pins 22, so that the lower parts of the pair of iron pins 22 in the shape of the Chinese character 'ba' are bent inwards to correspond to the central position of the threading hole 100 of the lug 13 respectively;

7.3, the lifting table 741 drives the thread holes 100 of the pair of lugs 13 of the micro motor to be sleeved outside the pair of iron pins 22;

7.4 head clamp 41 opens, and ejecting portion 742 is used for pushing micro motor 10 to ejection of compact micro motor groove 86, and elevating platform 741 resets.

Referring to fig. 20-22, the motor groove 86 has a gear sleeve setting station JGW1, a welding station JGW2, and a short-circuit preventing station JGW3, and a discharging push rod 860 for pushing the micro-motor 10 to move is disposed at a feeding port of the discharging micro-motor groove 86.

The gear sheathing mechanism 8 is used for assembling the gear 800 and the micro motor rotating shaft 12, and the height of the gear 800 is larger than the maximum diameter of the gear 800.

Referring to fig. 21, the gear sheathing mechanism 8 includes a gear vibration disk 81, a rotating disk 82 and a gear 800 sheathing part 83, the rotating disk 82 is provided with a plurality of gear through holes 820 for accommodating the gear 800, the gear vibration disk 81 is used for feeding the gear 800 into the gear through holes 820, and the gear 800 sheathing part 83 is used for extruding the gear 800 to be sheathed outside the rotating shaft 12 or extruding the micro motor 10 to insert the rotating shaft 12 into the gear 800 after the rotating disk 82 carries the gear 800 to a position corresponding to the rotating shaft 12 of the micro motor 10. The gear sheathing mechanism 8 further includes a blocking plate 84 disposed on a side of the rotating disc 82 facing away from the gear vibration disc 81, and the blocking plate 84 is used to prevent the gear 800 in the gear through hole 820 from falling.

the outlet of the gear vibration plate 81 is provided with a falling section 811, and falling stoppers 811a are arranged at two sides beside the falling section 811. Ratchet teeth 821 are arranged on the outer peripheral surface of the rotating disc 82, and a reciprocating rod 85 which is matched with the ratchet teeth 821 through reciprocating movement to drive the rotating disc to intermittently rotate is arranged beside the rotating disc 82. The gear 800 sleeving part 83 is used for extruding the gear 800 to be sleeved outside the rotating shaft 12, a discharging micro motor groove 86 is formed in one side, close to the micro motor, of the rotating disc 82, and a micro motor supporting part 87 is arranged beside the discharging micro motor groove 86. The rotating disc 82 is made of steel.

Referring to fig. 22, the micro-motor supporting portion 87 is provided with a movable limiting portion 871 for keeping the position of the rotating shaft 12 of the micro-motor 10 corresponding to the position of the gear 800 engaging portion 83. The rotary disk 82 is provided with a friction part 822, and the friction part 822 is used for preventing the rotary disk 82 from being rotated by vibration.

Referring to fig. 15 and 20, the welding mechanism 9 is used for welding the connecting tab 13 and the iron pin 22. The welding mechanism 9 includes a pair of welding guns 91 and an elevating unit 91z for driving the welding guns to move up and down.

Electric capacity feed mechanism 3 and mechanism 5 of flare-outing are the most difficult point of this application, are that utility model people explores through several years and study out technical scheme.

The motor conveying groove 61 is provided with an upper shaping strip 64 located above the stator 11, and the cross section of the upper shaping strip is gradually enlarged toward the advancing direction.

The micro motor capacitance welding machine further comprises a short circuit prevention mechanism 900, the short circuit prevention mechanism comprises a pair of short circuit prevention bending portions 901 moving along the axis direction of the micro motor and a telescopic portion 901s used for driving the short circuit prevention bending portions, the short circuit bending portions 901 are attached to the outer wall of the micro motor stator 11, and the short circuit bending portions 901 are used for bending the end portions of the iron pins 22 to enable the end portions of the iron pins to be separated from the shell of the micro motor stator 11.

Referring to fig. 23, in the second embodiment of the present invention, the air blower is not disposed in the capacitor slot 32, the capacitor slot 32 is disposed with the telescopic limiting portion 351 located at the capacitor slot 32, the telescopic limiting portion 351 is used for limiting the second capacitor at the outlet of the capacitor slot 32 to prevent the second capacitor 20 from falling when the movable door 35 is opened, and the telescopic limiting portion 351 can be inserted into the root gap of the second capacitor 20 before the movable door 35 is opened.

referring to fig. 24, in a third embodiment of the present invention, the capacitor transferring mechanism includes a transferring chain 40, a middle portion of a head clamp 41 is hinged to a chain link 400 of the transferring chain, a return spring 43 is disposed between the head clamp 41 and the chain link 400, the return spring is used for keeping the head clamp 41 closed, a pressing rod 44 is disposed above the transferring chain 40, and the pressing rod 44 is used for driving the head clamp 41 to open.

referring to fig. 25, in a fourth embodiment of the present invention, the micro motor conveying trough is provided with an upper shaping strip located above the stator 11, and the cross section of the upper shaping strip is gradually increased toward the traveling direction.

In addition the utility model discloses still have following advantage:

The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention has been disclosed with the preferred embodiment, it is not limited to the present invention, and any skilled person can make modifications or changes equivalent to the above embodiments without departing from the scope of the present invention, but all the modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are within the scope of the present invention.

Claims

1. A micro motor capacitor welding machine, the lower surface and the upper surface of the stator of the micro motor are planes, a pair of lugs with threading holes extending back to the center of the upper surface are fixed on the upper surface of the stator, the capacitor comprises a ceramic head and a pair of iron pins, and is characterized in that,

This micro motor electric capacity welding machine includes: the head clamp, the perforating mechanism and the welding mechanism; the head clamp is used for clamping and fixing the ceramic head of the capacitor; the perforating mechanism comprises a spreading clamp and a perforating part;

The opening clamp is used for being inserted between the two iron pins of the capacitor in a folded state and then is opened to enable the two iron pins to be in a splayed shape;

The punching part is used for driving the head clamp to enable the pair of iron pins to be inserted into the threading holes of the pair of lugs, or driving the micro motor to enable the threading holes of the pair of lugs to be sleeved outside the pair of iron pins;

The welding mechanism is used for welding and connecting the lug and the iron pin.

2. The micro-motor capacitance welding machine according to claim 1, further comprising a straightening mechanism, wherein the straightening mechanism comprises a rod body capable of being inserted into a root gap between the roots of the iron pins close to the ceramic head, and a first straightening clamp for extruding the outer side of the roots of the pins, and the rod body is inserted into the root gap and the first straightening clamp closes and extrudes the outer side of the roots of the pins close to the ceramic head and then drives the first straightening clamp and a first telescopic portion, which moves back to the ceramic head, of the rod body.

3. The micro-machine capacitance welding machine of claim 2, wherein the straightening mechanism further comprises an adjustment clamp for pressing the ferrous pin against the outside of the pin root of the ceramic head after the head clamp is opened to adjust the relative position of the root gap between a pair of the pin roots and the head clamp, the head clamp being closed to clamp the ceramic head after the root gap corresponds to the head clamp position.

4. The micro-motor capacitance welding machine of claim 2, wherein the piercing mechanism further comprises a pin crimping assembly for pressing the ferrous pin root to extend the ferrous pin down toward the tab.

5. The micro-motor capacitor welding machine as claimed in claim 1, wherein the punching mechanism further comprises an alignment assembly, the alignment assembly comprises a pair of middle pressing portions capable of moving back and forth, the middle pressing portions are used for pressing the outer sides of the middle portions of the iron pins, and the lower portions of the iron pins in the shape of the Chinese character 'ba' are bent inwards to correspond to the center of the threading hole of the lug plate respectively.

6. The micro-motor capacitance welding machine according to claim 1, further comprising a tab shaping mechanism, wherein the tab shaping mechanism comprises a micro-motor conveying groove and a micro-motor conveying part for driving the micro-motor to pass through the micro-motor conveying groove, the micro-motor conveying groove is fixed with a shaping strip which can be inserted between the tab and the outer wall of the stator, and the upper surface of the shaping strip extends upwards towards the travelling direction of the micro-motor.

7. The micro-motor capacitance welding machine of claim 1, further comprising a capacitance feed mechanism comprising a capacitance slot, a magnet located above the capacitance slot for attracting an iron pin of a capacitor, and a transfer assembly for holding the iron pin and delivering to the head clamp.

8. The micro motor capacitance welding machine according to claim 1, further comprising a gear sleeve setting mechanism, wherein the gear sleeve setting mechanism comprises a gear vibration disc, a rotating disc and a gear sleeve setting part, the rotating disc is provided with a plurality of gear through holes for accommodating gears, the gear vibration disc is used for sending the gears into the gear through holes, and the gear sleeve setting part is used for extruding the gear sleeve to be arranged outside the rotating shaft or extruding the micro motor to enable the rotating shaft to be inserted into the gears after the rotating disc carries the gears to a position corresponding to the rotating shaft of the micro motor.

9. The micro-motor capacitance welding machine according to claim 1, further comprising a short-circuit prevention mechanism, wherein the short-circuit prevention mechanism comprises a pair of short-circuit prevention bent parts moving along the axis direction of the micro-motor, the short-circuit prevention bent parts are attached to the outer wall of the micro-motor stator, and the short-circuit prevention bent parts are used for bending the iron pin end part to separate the iron pin end part from the micro-motor stator shell.

10. A micro-motor capacitance welding machine according to any one of claims 1 to 9, wherein the ceramic head is of a pie or square pie configuration.