CN109434329A - A kind of micromotor capacitor bonding machine - Google Patents
A kind of micromotor capacitor bonding machine Download PDFInfo
- Publication number
- CN109434329A CN109434329A CN201811361378.9A CN201811361378A CN109434329A CN 109434329 A CN109434329 A CN 109434329A CN 201811361378 A CN201811361378 A CN 201811361378A CN 109434329 A CN109434329 A CN 109434329A
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- micromotor
- capacitor
- pin
- folder
- irony
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- 239000003990 capacitor Substances 0.000 title claims abstract description 144
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 239000000919 ceramic Substances 0.000 claims abstract description 36
- 238000003466 welding Methods 0.000 claims abstract description 22
- 238000003780 insertion Methods 0.000 claims abstract description 17
- 230000037431 insertion Effects 0.000 claims abstract description 17
- 238000007493 shaping process Methods 0.000 claims description 18
- 238000005452 bending Methods 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 21
- 238000007599 discharging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000009499 grossing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004886 head movement Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to micromotor field, especially a kind of micromotor capacitor bonding machine.The micromotor capacitor bonding machine, comprising: head folder, punch block mechanism, welding mechanism；This presss from both sides the ceramic head for gripping the capacitor；The punch block mechanism includes strutting folder, perforated portion；This struts folder and opens for rear between the two irony pins that closed configuration insertion is located at the capacitor, makes two irony pins at " splayed "；The perforated portion makes the threading hole of the pair of a pair of auricle of irony pin insertion, or the driving micromotor be set in the threading hole of a pair of auricle outside a pair of irony pin for driving head folder；The welding mechanism is for being welded to connect the auricle and the irony pin.In the present invention, which can replace being accomplished manually micromotor and capacitor perforation and weld.
Description
Technical field
The present invention relates to micromotor field, especially a kind of micromotor capacitor bonding machine.
Background technique
Micromotor is widely applied in miscellaneous compact electric apparatus, is mainly used in toy therefore also referred to as toy
Micromotor.
Micromotor in the application refers to that " People's Republic of China's light industry standard QBT 2364-1998 toy is miniature
Motor model naming method " micromotor external form be flat or rectangular toy micromotor.It is played according to the explanation of the standard
Tool micromotor refers to that using dry cell as main power source, using iron oxygen permanent-magnet material as stator, slotted core makees rotor, has
Commutator, a kind of permanent magnet direct current motor mainly as electronic toy power.
Toy micromotor shunt capacitance can reduce the spark on brush, reduce noise jamming.
Currently, the first is that upper surface is fixed in a pair of upper surface axis backwards there are mainly two types of micromotors
The auricle for having threading hole that the heart extends, for auricle perpendicular to micromotor shaft, second is that auricle is located at stator case rear end face,
Auricle edge is in parallel and shaft, the micromotor capacitor bonding machine of the application refer to the first micromotor.
Capacitor in the application includes ceramic head and a pair of of irony pin for Leaded Ceramic Disc Capacitor.
The capacitor welding of micromotor is electric appliance, toy manufacturer using capacitor pin is manually inserted into micromotor at present
Human weld afterwards, this just needs a kind of automatic equipment that can be automatically performed micromotor and capacitor welding.
Summary of the invention
It is an object of that present invention to provide a kind of micromotor capacitor bonding machine, can replace being accomplished manually micromotor and capacitor
Perforation and welding.
In order to achieve the above-mentioned advantages, a kind of micromotor capacitor bonding machine provided by the invention, under the stator of the micromotor
Surface and upper surface are plane, which is fixed with a pair of ear for having threading hole extended backwards to the upper surface center
Piece, the capacitor include ceramic head and a pair of of irony pin,
The micromotor capacitor bonding machine includes: head folder, punch block mechanism, welding mechanism；This is pressed from both sides for gripping
State the ceramic head of capacitor；The punch block mechanism includes strutting folder, perforated portion；This struts folder for being located at institute in closed configuration insertion
Opening, makes two irony pins at " splayed " after stating between the two irony pins of capacitor；The perforated portion is pressed from both sides for driving head
The threading hole of the pair of a pair of auricle of irony pin insertion, or the driving micromotor is set to make a pair of auricle
Threading hole is set in outside a pair of irony pin；The welding mechanism is used to be welded to connect the auricle and the irony is drawn
Foot.
In one embodiment of micromotor capacitor bonding machine of the invention, the micromotor capacitor bonding machine is also wrapped
It includes and mechanism is straightened, it includes the barred body that can be inserted into the root gap, for squeezing on the outside of the pin root that mechanism, which is straightened, in this
First smoothes out with the fingers straight folder, is inserted into the root gap in the barred body and described first smoothes out with the fingers after straight clamping holds together to squeeze on the outside of the pin root
This is driven first to smooth out with the fingers straight folder, the barred body first pars contractilis mobile backwards to the ceramic head.
In one embodiment of micromotor capacitor bonding machine of the invention, the mechanism that is straightened further includes adjusting folder,
The adjusting is pressed from both sides for squeezing the irony pin on the outside of the pin root of the ceramic head after head folder is opened,
To adjust the relative position of root gap and head folder between a pair of pin root, the head be clipped in the root gap with
This, which is pressed from both sides, closes up the clamping ceramic head after position corresponds to.
In one embodiment of micromotor capacitor bonding machine of the invention, the punch block mechanism further includes for squeezing
The pin root makes the irony pin pin that downwardly auricle extends bend component.
In one embodiment of micromotor capacitor bonding machine of the invention, the punch block mechanism further includes alignment group
Part, this includes a pair of intermediate press section being reciprocally moveable to prospective component, and the intermediate press section is for squeezing a pair of irony
Outside in the middle part of pin is bent a pair of of irony pin lower part of " splayed " in the threading hole with the auricle inwardly respectively
Heart position is corresponding.
In one embodiment of micromotor capacitor bonding machine of the invention, the micromotor capacitor bonding machine is also wrapped
Auricle reshaping device is included, the auricle reshaping device includes micromotor delivery chute, for driving the micromotor by being somebody's turn to do
The micromotor delivery section of micromotor delivery chute, the micromotor delivery chute be fixed with can be inserted into the auricle with it is described fixed
Shaping item between sub- outer wall, the shaping upper surface extend upward towards the micromotor direction of travel.
In one embodiment of micromotor capacitor bonding machine of the invention, the capacitor loading mechanism includes capacitor
Slot, above the capacitor slot for attract capacitor irony pin magnet, for clamping the irony pin and sending
To the transhipment component of head folder.
In one embodiment of micromotor capacitor bonding machine of the invention, the micromotor capacitor bonding machine is also wrapped
It includes gear and is arranged mechanism, it includes gear vibration disk, rotating disc and gear sleeved part which, which is arranged mechanism, and the rotating disc opens up
Multiple gear holes for being used to accommodate gear, the gear vibration disk are used to for the gear being sent into the gear hole, institute
Gear sleeved part is stated for squeezing after the rotating disc carries the gear to position corresponding with the micromotor shaft
The gear is set in outside the shaft, or squeezing the micromotor is inserted into the shaft in the gear.
In one embodiment of micromotor capacitor bonding machine of the invention, the micromotor capacitor bonding machine is also wrapped
Anti- short-circuit mechanism is included, which includes a pair of anti-short-circuit bending part moved along micromotor axis direction, should
Short-circuit bending part is bonded with the micromotor stator outer wall, which makes this for irony pin end described in bending
The separation of micromotor stator casing described in irony pin end.
In one embodiment of micromotor capacitor bonding machine of the invention, the ceramic head be patty structure or
Square pie configuration.
In the present invention, which includes: head folder, punch block mechanism, welding mechanism；Head folder is used for
Grip the ceramic head of the capacitor；The punch block mechanism includes strutting portion, perforated portion；The portion of strutting is used in closed configuration
Insertion is opened after being located between the two irony pins of the capacitor, makes two irony pins at " splayed "；The perforated portion is used
The threading hole of the pair of a pair of auricle of irony pin insertion, or the driving micromotor is set to make a pair in driving head folder
The threading hole of the auricle is set in outside a pair of irony pin；The welding mechanism is for being welded to connect the auricle and institute
State irony pin.
Ceramic condenser head is determined by clamping, and post-tensioning between the two irony pins of capacitor is first made by punch block mechanism
It opens, makes two irony pins at completing to perforate again after " splayed ", be finally welded to connect irony pin and auricle.It realizes for artificial
It perforated, welded.
Furthermore it also have the advantage that
1, capacitor loading mechanism makes capacitor pin upward by magnet, it is ensured that the form of capacitor is same when charging, realizes
The automatic feed of bulk capacitor.
2, mechanism is straightened, straight folder is smoothed out with the fingers by the barred body of root gap, cooperation first between insertion pin root, clamp pin
Irony pin is straightened to ceramic head movement in back inside and outside root, and to being corrected for the irony pin of deformation, raising is worn
Hole success rate does not set second generally and smoothes out with the fingers straight folder perforation success rate up to 80%, and perforation success rate can after smoothing out with the fingers straight folder provided with second
Up to 98%, this success rate depends primarily on the deformation extent of irony pin in the quality and transportational process of bulk capacitor.
3, auricle reshaping device is fixed to being close to by can be inserted into the lower shaping item between the auricle and the stator outer wall
The auricle of son gives shaping amendment, it is ensured that the relative position of threading hole is stablized, micromotor stator in bulk almost ear in practice
The deformation of piece is deformed towards stator side, this may be auricle and stator design gaps it is smaller, micromotor and micro electric
When machine contacts, auricle is pressed towards being relatively easy to for stator.
It can be corrected in order to ensure upwarping excessive auricle also, shaping item is also provided in the application.
Gear is arranged mechanism by gear vibration disk, rotating disc and gear sleeved part, is sent gear by gear vibration disk
Enter in the gear hole of rotating disc, with turn disc to corresponding position, gear is pushed into micromotor shaft by gear sleeved part,
Or in control micromotor insertion gear, realize the assembling of gear in bulk Yu micromotor shaft.
Detailed description of the invention
Fig. 1 show the structural schematic diagram of micromotor of the invention.
Fig. 2 show the structural schematic diagram of ceramic condenser of the invention.
Fig. 3 show several conventional sense structural schematic diagrams of ceramic condenser of the invention after being packaged conveying.
Fig. 4 show the structural schematic diagram of the micromotor capacitor bonding machine of first embodiment of the invention.
Fig. 5 show the structural schematic diagram at another visual angle of the micromotor capacitor bonding machine of Fig. 4.
Fig. 6 show the structural schematic diagram of the capacitor loading mechanism of the micromotor capacitor bonding machine of Fig. 4.
Fig. 7 show enlarged diagram at the A of Fig. 6.
Fig. 8 show the structural schematic diagram of the transhipment component of the capacitor loading mechanism of Fig. 6.
Fig. 9 show the structural schematic diagram of the capacitor conveying mechanism of the micromotor capacitor bonding machine of Fig. 4.
The structural schematic diagram of mechanism is straightened in the capacitor pin that Figure 10 show the micromotor capacitor bonding machine of Fig. 4.
The structural schematic diagram of the adjusting folder of mechanism is straightened in the capacitor pin that Figure 11 show Figure 10.
The structural schematic diagram of component is straightened in the left and right that mechanism is straightened in the capacitor pin that Figure 12 show Figure 10.
Figure 13 show enlarged diagram at the B of Figure 12.
The upper and lower structural schematic diagram that component is straightened of mechanism is straightened in the capacitor pin that Figure 14 show Figure 10.
Figure 15 show the partial structural diagram of the micromotor capacitor bonding machine of Fig. 4.
Figure 16 show the structural schematic diagram of the auricle reshaping device of Figure 15.
Figure 17 show the side view of the auricle reshaping device of Figure 16.
Figure 18 show the structural schematic diagram of the punch block mechanism of the micromotor capacitor bonding machine of Fig. 4.
Figure 19 show the structural schematic diagram for strutting folder of Figure 18.
Figure 20 show the partial structural diagram of the micromotor capacitor bonding machine of Fig. 4.
The gear that Figure 21 show Figure 20 is arranged the structural schematic diagram of mechanism.
Figure 22 show the structural schematic diagram of the micromotor support portion of Figure 20.
The structure that Figure 23 show the capacitor loading mechanism of the micromotor capacitor bonding machine of second embodiment of the invention is shown
It is intended to.
The structure that Figure 24 show the capacitor conveying mechanism of the micromotor capacitor bonding machine of third embodiment of the invention is shown
It is intended to.
The structure that Figure 25 show the auricle reshaping device of the micromotor capacitor bonding machine of fourth embodiment of the invention is shown
It is intended to.
Specific embodiment
It is of the invention to reach the technical means and efficacy that predetermined goal of the invention is taken further to illustrate, below in conjunction with
Attached drawing and preferred embodiment, to specific embodiment, structure, feature and its effect is proposed according to the present invention, detailed description is as follows.
Referring to Figure 1-3, the micromotor capacitor bonding machine of first embodiment of the invention, for weld micromotor 10 with
Capacitor 20.Micromotor 10 includes stator 11, shaft 12, and the lower surface and upper surface of stator 11 are plane, table on stator 11
Face is fixed with a pair of auricle 13 for having threading hole 100 extended backwards to upper surface center, and threading hole 100 is slotted hole.Capacitor 20
Including ceramic head 21 and a pair of of irony pin 22, a pair of of irony pin 22 is between the pin root 221 of ceramic head 21
With root gap 200.Ceramic head 21 is patty structure or square pie configuration.
Fig. 4-5 is referred to, micromotor capacitor bonding machine includes: capacitor loading mechanism 3, capacitor conveying mechanism 4, drawing-in machine
Structure 5, auricle reshaping device 6, punch block mechanism 7, gear are arranged mechanism 8, welding mechanism 9.
Refer to Fig. 6-8, capacitor loading mechanism 3 include capacitor vibration disk 31, capacitor slot 32, magnet 33, transhipment component 34,
Dodge gate 35, hair-dryer 36.Vibrating disk 31 is arranged at the feed inlet of capacitor slot 32.Capacitor slot 32 is arranged in dodge gate 35
Discharge outlet.
Magnet 33 be located at the top of capacitor slot 32 for attracting the irony pin 22 of capacitor 20, make irony pin 22 vertically to
Under, magnet 33 is connected with the height adjusting part 331 for regulating magnet 33 and 32 distance of capacitor slot, and height adjusting part 331 includes
For the substrate 331a of fixed magnet 33, the upright bar 331b that is slidably connected with substrate, for fixed substrate 331a, upright bar 331b
Bolt 331c, bolt 331c are threadedly coupled with substrate 331a.
Transhipment component 34 is used to clamp irony pin 22 and send to feeding, that is, the head folder 41 of capacitor conveying mechanism 4
Place, transhipment component 34 include pressing from both sides 341, for driving transhipment folder 341 to be moved at feeding for clamping the transhipment of irony pin 22
Moving portion 342.
Transhipment folder 341 is for clamping pin root 221 of the irony pin 22 close to ceramic head 21.Moving portion 342 includes
End with transhipment folder 341 connect cursor 342a, for drive cursor 342 rotation rotate driving portion 342r, for driving
Turn fortune folder 341 is along the flexible pars contractilis 342s in 32 direction of capacitor slot, the folder driving portion for driving 341 folding of transhipment folder
342m。
The discharge port that dodge gate 35 is used to that capacitor 20 to be prevented to be detached from capacitor slot 32.The air outlet of hair-dryer 36 is towards capacitor slot
The discharge port that capacitor slot 32 is detached from for capacitor 20 after preventing dodge gate 35 from opening of 32 discharge port.
The course of work of capacitor loading mechanism 3 are as follows:
3.1, capacitor vibration disk 31 keeps capacitor 20 mobile towards capacitor slot 32 by vibration, and during which magnet 33 attracts irony pin
22, gradually straight up, the influence of subsequent vibrated Moving plate 31 steps into capacitor slot 32 until capacitor slot 32 goes out for irony pin
Material mouth is against dodge gate 35；
3.2, cursor 342a carries transhipment folder 341 and is moved to feeding position, and pars contractilis 342s control transhipment folder 341 is stretched
Long, folder driving portion 342m driving transhipment folder 341 closes up the irony that clamping is located at first capacitor 20 of 32 discharge outlet of capacitor slot
Pin 22；
3.3, hair-dryer 36 works；
3.4, dodge gate 35 is opened, and pars contractilis 342s is shunk, and dodge gate 35 is closed；
3.5, hair-dryer 36 is closed, and cursor 342a carries transhipment folder 341 and is moved to unloading position, makes ceramic head 21
In in the open head folder 41 in feed station RGW1；
3.6, transhipment folder 341 is opened, and completes primary transhipment；
3.7, step 3.1 is repeated to 3.7.
Fig. 9 is referred to, capacitor conveying mechanism 4 includes that station rotates disk 40, rotates the setting of disk 40 around station
20 heads folder 41, for multiple mandrils 42 that driving head folder is opened, for 41 springs 43 that close up of holding head folder；Head folder 41 is used
In clamping ceramic head 21.
Head folder 41 rotates disk 40 with station and is slidably connected, and head folder 41 rotates 40 upper surface of disk with co-clip with station
Hold ceramic head 21.
It is identical that station rotates the angle that disk 40 rotates every time, and every head folder 41 is successively by feed station RGW1, inspection
Survey station RGW2, it is fixed in station RGW3, left and right be straightened station RGW4, be straightened up and down station RGW5, under curved station RGW6, strut work
Position RGW7, perforation station RGW8.Head folder 41 can be opened in feed station RGW1, fixed middle station RGW3, perforation station RGW8.
Station rotates disk 40 is equipped with the sensor for whether having capacitor 20 for detector folder 41 in detection station RGW2,
This sensor can be range sensor, and such as electro-optical distance measurement sensor, ultrasonic distance-measuring sensor, sensor can also be work
Industry camera.If head folder 41 lacks capacitor 20, subsequent welding mechanism is awaited orders a beat, this is the tin of welding gun in order to prevent
Cream or welding slag influence micromotor spacing on discharging micro electric trough 86.
Referring to Figure 10, mechanism 5 is straightened for a pair of of irony pin 22 of capacitor 20 to be straightened, it includes adjusting that mechanism 5, which is straightened,
Folder 51, left and right are straightened component 52, component 53, pin press-bending component 54 are straightened up and down.
Referring to Figure 11, it adjusts folder 51 and is equipped with for drive the adjusting folder driving portion 51m for adjusting 51 folding of folder, adjust folder use
In after the head folder 41 in fixed middle station RGW3 is opened, irony pin 22 is squeezed close to the pin root 221 of ceramic head 21
Outside, to adjust the relative position of the root gap 200 between a pair of pins root 221 and head folder 41, head folder 41 is between root
Close up clamping ceramic head 21 after gap 200 is corresponding with head 41 positions of folder.
2-13 referring to Figure 1, it includes the barred body 521 that can be inserted into root gap 200, for squeezing that component 52, which is straightened, in left and right
Straight folder 522 is smoothed out with the fingers backwards to the first of the outside of another irony pin 22 in pin root 221, is inserted into root gap 200 in barred body 521
And first smooth out with the fingers straight folder 522 close up squeeze 221 outside of pin root after driving first smooth out with the fingers straight folder 522, barred body 521 backwards to ceramic head
21 the first mobile pars contractilis 522s, straight folder driving portion 522m is smoothed out with the fingers for driving first to smooth out with the fingers the first of straight 522 folding of folder, be used for
Driving barred body 521, first smooth out with the fingers straight folder 522 moves up and down first and smooth out with the fingers straight folder lifting unit 522z.First smoothes out with the fingers straight folder 522 draws with irony
The contact surface in the outside of foot 22 is the cambered surface being recessed backwards to irony pin 22, this be in order to prevent irony pin two sides contact point because
Precision is asymmetric, causes the irregular left side of the irony pin after being straightened curved or right curved.521 end of barred body is taper, facilitates insertion root
Portion gap 200.Barred body 521 with first smooth out with the fingers straight folder 522 articulated shaft it is relatively fixed.The section of barred body 521 is circle.
Referring to Figure 14, it includes smoothing out with the fingers straight folder for clamping the second of about 221 two sides of pin root that component 53 is straightened up and down
532, for driving second to smooth out with the fingers the straight folder ceramic head 21 second pars contractilis 532s mobile backwards to ceramic head 21, for driving
Second, which smoothes out with the fingers straight folder 532 opens and closes second, smoothes out with the fingers straight folder driving portion 532m.
Pin, which bends component 54, makes the downwardly extension of auricle 13 of irony pin 22, pin for squeezing pin root 221
Bending component 54 includes extrusion head 540, the lifting unit 54z for driving the extrusion head to go up and down.
First pars contractilis, the second pars contractilis can also be one of electric cylinder, hydraulic cylinder, cylinder.
The working principle of mechanism 5 is straightened are as follows:
5.1, head folder 41 carries capacitor 20 to surely middle station RGW3, adjusts folder 51 and closes up, after adjusting 200 position of root gap
It opens；
5.2, station RGW4 is straightened to left and right in 41 carrying capacitor 20 of head folder, and barred body 521, first smooth out with the fingers straight folder 522 and be moved to electricity
Hold 20 lower sections；Barred body 521 is inserted into root gap 200, and first, which smoothes out with the fingers straight folder 522, closes up and be matched for clamping tightly pin root 221 with barred body 521
Inside and outside, first smoothes out with the fingers straight folder 522, barred body 521 makes pin left-right position obtain stretching amendment backwards to the movement of ceramic head 21；
5.3, first straight 522 opening of folder is smoothed out with the fingers；
5.4, first straight folder 522, the decline of barred body 521 are smoothed out with the fingers；
5.5, head presss from both sides 41 carrying capacitors 20 to station RGW5 is straightened up and down, and second, which smoothes out with the fingers straight folder 532, is moved to conjunction at capacitor 20
Hold together to clamp pin root two sides up and down, second, which smoothes out with the fingers 532 post-tensionings of straight folder, makes pin upper and lower position obtain stretching amendment；
5.6, pin, which bends the extruding of component 54 pin root 221, makes the downwardly extension of auricle 13 of irony pin 22, squeezes
First 540 reset.
5-17 referring to Figure 1, auricle reshaping device 6 is for modifying gap mistake between 11 outer wall of micromotor 10 and stator
Small auricle 13, auricle 13 is fixed on 11 upper surface of stator, and a pair of of auricle 13 extends backwards to 10 axis of micromotor, stator 11
Lower surface is plane, and auricle reshaping device 6 includes motor delivery chute 61, for driving micromotor 10 to pass through motor delivery chute 61
Micromotor delivery section 62, motor delivery chute 61 is fixed with the lower shaping item between 11 outer wall of pluggable auricle 13 and stator
63, lower 63 upper surface of shaping item extends upward towards 10 direction of travel of micromotor.
The entrance of motor delivery chute 61 is equipped with the charging micromotor conveyer belt 65 perpendicular to motor delivery chute 61.
Lower 63 lower surface of shaping item is bonded with 11 upper surface of stator.61 cell wall of motor delivery chute offers the lower shaping item of receiving
63 through slot, reduces difficulty of processing, and lower shaping item 63 can be separately machined and can be replaced.Motor delivery chute 61 and stator
11 middle parts, lower part fitting.It is the front end for being introduced into motor delivery chute 61 that micromotor, which has one end of auricle 13,.Micromotor is defeated
Sending portion 62 is the piston rod driven by telescopic device 62s.Lower 63 upper surface of shaping item is inclined-plane or arcwall face.
5, Figure 18, Figure 19 referring to Figure 1, punch block mechanism 7, for the irony pin 22 of capacitor 20 to be passed to micromotor 10
Auricle 13 threading hole 100 in punch block mechanism 7 include strut folder 72, to prospective component 73, punch block 74.
Referring to Figure 19, folder 72 is strutted for the post-tensioning between the two irony pins 22 that closed configuration insertion is located at capacitor 20
It opens, makes two irony pins 22 at " splayed "；Strut folder 72 be equipped with strut folder driving portion 72m, for drive strut folder towards or
Pars contractilis 72s is pressed from both sides backwards to mobile the strutting of head folder 41.
Referring to Figure 18, it include a pair of intermediate press section 730 moved back and forth to prospective component 73, for driving intermediate extruding
The lifting unit 73z that portion 730 is gone up and down, intermediate press section 730 make " splayed " for squeezing a pair of of 22 middle part outside of irony pin
A pair of of 22 lower part of irony pin is bent corresponding with 100 center of threading hole of auricle 13 inwardly respectively.
Punch block 74 presss from both sides 41 threading holes 100 for making a pair of of irony pin 22 be inserted into a pair of of auricle 13 for driving head, or
Driving micromotor 10 is set in the threading hole 100 of a pair of of auricle 13 outside a pair of of irony pin 22.Punch block 74 includes rising
Platform 741 and the launched portion 742 for releasing the micromotor 10 of lifting platform drop, lifting platform 741 be used for " splayed " one
To irony pin 22 and motor position to it is corresponding when drive the threading hole 100 of motor a pair of auricle 13 to be set in a pair of of irony
Outside pin 22, launched portion 742 is used to release micromotor 10 after threading hole 100 is set in outside irony pin 22.Launched portion 742
For pushing micromotor 10 to discharging micro electric trough 86.
The principle of punch block mechanism 7 are as follows:
7.1, head folder carries the capacitor 20 after pin is bent to station RGW7 is strutted, and struts folder 72 in closed configuration
Insertion is opened after being located between two irony pins 22 of capacitor 20, makes two irony pins 22 at " splayed ", with rear distraction folder 72
Close up and exits between two irony pins 22；
7.2, head folder carries capacitor 20 to perforation station RGW7, and intermediate press section 730 is for squeezing a pair of of irony pin 22
On the outside of middle part, a pair of of 22 lower part of irony pin of " splayed " is made to be bent 100 centre bit of threading hole with auricle 13 inwardly respectively
Set correspondence；
7.3, lifting platform 741 drives the threading hole 100 of micromotor a pair of auricle 13 to be set in outside a pair of of irony pin 22；
7.4 folders 41 are opened, and launched portion 742 is for pushing micromotor 10 to discharging micro electric trough 86, lifting platform 741
It resets.
Figure 20-Figure 22 is referred to, there is motor slot 86 gear to be arranged station JGW1, welding post JGW2, anti-short-circuit station
JGW3, discharge micro electric trough 86 feed inlet at be equipped with for push micromotor 10 advance kick-off arm 860.
Gear be arranged mechanism 8 for group cogged 800 and micromotor shaft 12, the height of gear 800 is greater than gear 800
Maximum gauge.
Figure 21 is referred to, it includes 800 sleeved part 83 of gear vibration disk 81, rotating disc 82 and gear that gear, which is arranged mechanism 8, is turned
Moving plate 82 opens up multiple gear holes 820 for being used to accommodate gear 800, and gear vibration disk 81 is used to gear 800 being sent into gear
In through-hole 820,800 sleeved part 83 of gear is used to arrive in the carrying gear 800 of rotating disc 82 corresponding with 10 shaft 12 of micromotor
It behind position, squeezes gear 800 and is set in outside shaft 12, or squeezing micromotor 10 is inserted into shaft 12 in gear 800.Geared sleeve
If mechanism 8 further includes the baffle 84 positioned at rotating disc 82 backwards to 81 side of gear vibration disk, baffle 84 is for preventing gear hole
Gear 800 in 820 is fallen.
81 exit of gear vibration disk be equipped with fall section 811, fall 811 side two sides of section have fall block 811a.Rotation
82 outer peripheral surface of disk is equipped with hook tooth 821, is equipped with by rotating disc 82 by moving back and forth between the cooperation driving rotating disc of hook tooth 821
The reciprocating lever 85 of having a rest property rotation.800 sleeved part 83 of gear is set in outside shaft 12 for squeezing gear 800, and rotating disc 82 is close
The side of micromotor is equipped with discharging micro electric trough 86, is equipped with micromotor support portion 87 by the micro electric trough 86 that discharges.Turn
Moving plate 82 is made of steel.
Figure 22 is referred to, micromotor support portion 87 is equipped with movable limiting section 871, and movable limiting section is for keeping micro electric
The shaft 12 of machine 10 is corresponding with gear 800 sleeved part, 83 positions.Rotating disc 82 is equipped with friction portion 822, and friction portion 822 is for preventing
Rotating disc 82, which is vibrated, to be rotated.
5, Figure 20 referring to Figure 1, welding mechanism 9 is for being welded to connect auricle 13 and irony pin 22.Welding mechanism 9 wraps
Include a Butt welding gun 91 and the lifting unit 91z for driving welding gun to go up and down.
Capacitor loading mechanism 3 and the most difficult point that mechanism 5 is the application is straightened, is that inventor by several years exploratory development goes out skill
Art scheme.
Motor delivery chute 61 is equipped with the upper shaping item 64 for being located at the top of stator 11, upper shaping item towards direction of travel section gradually
Become larger.
The micromotor capacitor bonding machine further includes anti-short-circuit mechanism 900, which includes a pair along miniature
The mobile anti-short-circuit bending part 901 in electrical axis direction, the pars contractilis 901s for driving the anti-short-circuit bending part, short circuit folding
Turn of bilge 901 is bonded with 11 outer wall of micromotor stator, and the short circuit bending part 901 is for 22 end of irony pin described in bending
Separate 11 shell of micromotor stator described in the irony pin end.
Refer to Figure 23, in second embodiment of the invention, the not set hair-dryer of capacitor slot 32, capacitor slot 32, which is equipped with, is located at electricity
Flexible limiting section 351 at tank 32, flexible limiting section 351 are used for preventing for second capacitor in 32 exit of limiting capacitance slot
Second capacitor 20 is fallen when dodge gate 35 is opened, and flexible limiting section 351 can be inserted into second capacitor before dodge gate 35 is opened
In 20 root gap.
Refer to Figure 24, in third embodiment of the invention, capacitor conveying mechanism includes carrier chain 40,41 middle part of head folder with it is defeated
It send the chain link 400 of chain hinged, there is reset spring 43 between head folder 41 and chain link 400, reset spring is closed for holding head folder 41
Hold together, there is compression bar 44 above carrier chain 40, compression bar 44 is opened for driving head folder 41.
Refer to Figure 25, in fourth embodiment of the invention, micromotor delivery chute, which is equipped with, is located at the upper whole of 11 top of stator
Shape item, shaping item becomes larger towards direction of travel section on this.
In the present invention, which includes: head folder, punch block mechanism, welding mechanism；Head folder is used for
Grip the ceramic head of the capacitor；The punch block mechanism includes strutting portion, perforated portion；The portion of strutting is used in closed configuration
Insertion is opened after being located between the two irony pins of the capacitor, makes two irony pins at " splayed "；The perforated portion is used
The threading hole of the pair of a pair of auricle of irony pin insertion, or the driving micromotor is set to make a pair in driving head folder
The threading hole of the auricle is set in outside a pair of irony pin；The welding mechanism is for being welded to connect the auricle and institute
State irony pin.
Ceramic condenser head is determined by clamping, and post-tensioning between the two irony pins of capacitor is first made by punch block mechanism
It opens, makes two irony pins at completing to perforate again after " splayed ", be finally welded to connect irony pin and auricle.It realizes for artificial
It perforated, welded.
Furthermore it also have the advantage that
1, capacitor loading mechanism makes capacitor pin upward by magnet, it is ensured that the form of capacitor is same when charging, realizes
The automatic feed of bulk capacitor.
2, mechanism is straightened, straight folder is smoothed out with the fingers by the barred body of root gap, cooperation first between insertion pin root, clamp pin
Irony pin is straightened to ceramic head movement in back inside and outside root, and to being corrected for the irony pin of deformation, raising is worn
Hole success rate does not set second generally and smoothes out with the fingers straight folder perforation success rate up to 80%, and perforation success rate can after smoothing out with the fingers straight folder provided with second
Up to 98%, this success rate depends primarily on the deformation extent of irony pin in the quality and transportational process of bulk capacitor.
3, auricle reshaping device is fixed to being close to by can be inserted into the lower shaping item between the auricle and the stator outer wall
The auricle of son gives shaping amendment, it is ensured that the relative position of threading hole is stablized, micromotor stator in bulk almost ear in practice
The deformation of piece is deformed towards stator side, this may be auricle and stator design gaps it is smaller, micromotor and micro electric
When machine contacts, auricle is pressed towards being relatively easy to for stator.
It can be corrected in order to ensure upwarping excessive auricle also, shaping item is also provided in the application.
Gear is arranged mechanism by gear vibration disk, rotating disc and gear sleeved part, is sent gear by gear vibration disk
Enter in the gear hole of rotating disc, with turn disc to corresponding position, gear is pushed into micromotor shaft by gear sleeved part,
Or in control micromotor insertion gear, realize the assembling of gear in bulk Yu micromotor shaft.
More than, it is only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, although this
Invention has been disclosed in a preferred embodiment above, and however, it is not intended to limit the invention, any person skilled in the art,
It does not depart within the scope of technical solution of the present invention, when the technology contents using the disclosure above make a little change or are modified to equivalent
The equivalent embodiment of variation, but without departing from the technical solutions of the present invention, according to the technical essence of the invention to the above reality
Any simple modification, equivalent variations and modification made by example are applied, all of which are still within the scope of the technical scheme of the invention.
Claims (10)
1. a kind of micromotor capacitor bonding machine, the lower surface and upper surface of the stator of the micromotor are plane, on the stator
Surface is fixed with a pair of auricle for having threading hole extended backwards to the upper surface center, and the capacitor includes ceramic head and one
To irony pin, which is characterized in that
The micromotor capacitor bonding machine includes: head folder, punch block mechanism, welding mechanism；This is pressed from both sides for gripping the electricity
The ceramic head of appearance；The punch block mechanism includes strutting folder, perforated portion；
This struts folder and opens for rear between the two irony pins that closed configuration insertion is located at the capacitor, makes two ironys
Pin is at " splayed "；
The perforated portion makes the threading hole of the pair of a pair of auricle of irony pin insertion for driving head folder, or described in driving
Micromotor is set in the threading hole of a pair of auricle outside a pair of irony pin；
The welding mechanism is for being welded to connect the auricle and the irony pin.
2. micromotor capacitor bonding machine according to claim 1, which is characterized in that the micromotor capacitor bonding machine
It further include that mechanism is straightened, it includes the barred body that can be inserted into the root gap, for squeezing outside the pin root that mechanism, which is straightened, in this
The first of side smoothes out with the fingers straight folder, is inserted into the root gap in the barred body and described first smoothes out with the fingers straight clamping and hold together to squeeze outside the pin root
This is driven first to smooth out with the fingers straight folder, the barred body first pars contractilis mobile backwards to the ceramic head behind side.
3. micromotor capacitor bonding machine according to claim 2, which is characterized in that the mechanism that is straightened further includes adjusting
Folder, adjusting folder is for squeezing the irony pin outside the pin root of the ceramic head after head folder is opened
Side, to adjust the relative position of root gap and head folder between a pair of pin root, which is clipped between the root
Close up the clamping ceramic head after gap is corresponding with this folder position.
4. micromotor capacitor bonding machine according to claim 1, which is characterized in that the punch block mechanism further includes being used for
Squeezing the pin root makes the irony pin pin that downwardly auricle extends bend component.
5. micromotor capacitor bonding machine according to claim 1, which is characterized in that the punch block mechanism further includes alignment
Component, this includes a pair of intermediate press section being reciprocally moveable to prospective component, and the intermediate press section is for squeezing a pair of iron
Outside in the middle part of matter pin makes a pair of of irony pin lower part of " splayed " be bent the threading hole with the auricle inwardly respectively
Center is corresponding.
6. micromotor capacitor bonding machine according to claim 1, which is characterized in that the micromotor capacitor bonding machine
It further include auricle reshaping device, the auricle reshaping device includes micromotor delivery chute, for driving the micromotor logical
The micromotor delivery section of the micromotor delivery chute is crossed, the micromotor delivery chute, which is fixed with, can be inserted into the auricle and institute
The shaping item between stator outer wall is stated, which extends upward towards the micromotor direction of travel.
7. micromotor capacitor bonding machine according to claim 1, which is characterized in that the capacitor loading mechanism includes electricity
Tank, above the capacitor slot for attract capacitor irony pin magnet, for clamping the irony pin simultaneously
Send the transhipment component pressed from both sides to the head.
8. micromotor capacitor bonding machine according to claim 1, which is characterized in that the micromotor capacitor bonding machine
It further include that gear is arranged mechanism, it includes gear vibration disk, rotating disc and gear sleeved part, the rotating disc which, which is arranged mechanism,
Multiple gear holes for being used to accommodate gear are opened up, the gear vibration disk is used to the gear being sent into the gear hole
Interior, the gear sleeved part is used to carry the gear to position corresponding with the micromotor shaft in the rotating disc
Afterwards, it squeezes the gear to be set in outside the shaft, or squeezing the micromotor is inserted into the shaft in the gear.
9. micromotor capacitor bonding machine according to claim 1, which is characterized in that the micromotor capacitor bonding machine
It further include anti-short-circuit mechanism, which includes a pair of anti-short-circuit bending moved along micromotor axis direction
Portion, the short circuit bending part are bonded with the micromotor stator outer wall, and the short circuit bending part is for irony leads ends described in bending
Portion separates micromotor stator casing described in the irony pin end.
10. micromotor capacitor bonding machine described in any one of -9 according to claim 1, which is characterized in that the ceramics
Head is patty structure or square pie configuration.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811361378.9A CN109434329B (en) | 2018-11-15 | 2018-11-15 | Miniature motor capacitor welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811361378.9A CN109434329B (en) | 2018-11-15 | 2018-11-15 | Miniature motor capacitor welding machine |
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| CN109434329B CN109434329B (en) | 2023-12-22 |
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| CN102468061A (en) * | 2010-11-11 | 2012-05-23 | 汕头高新区松田实业有限公司 | Lead pin welding device for film capacitor production line |
| CN102969640A (en) * | 2013-01-06 | 2013-03-13 | 东莞市精研自动化机械有限公司 | Full-automatic capacitor resistance welding machine |
| CN204771093U (en) * | 2015-07-01 | 2015-11-18 | 扬州升阳电子有限公司 | Positive negative pole pin of condenser rotates welding set |
| JP2015211214A (en) * | 2014-04-29 | 2015-11-24 | Juki株式会社 | Lead processing mechanism, component supply device, component mounting device, and lead processing method |
| CN206732011U (en) * | 2017-05-26 | 2017-12-12 | 东莞市宇驰电子有限公司 | A kind of electronic component pin apparatus for shaping |
| CN209754333U (en) * | 2018-11-15 | 2019-12-10 | 王荣 | Micro motor capacitance welding machine |
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2018
- 2018-11-15 CN CN201811361378.9A patent/CN109434329B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468061A (en) * | 2010-11-11 | 2012-05-23 | 汕头高新区松田实业有限公司 | Lead pin welding device for film capacitor production line |
| CN102969640A (en) * | 2013-01-06 | 2013-03-13 | 东莞市精研自动化机械有限公司 | Full-automatic capacitor resistance welding machine |
| JP2015211214A (en) * | 2014-04-29 | 2015-11-24 | Juki株式会社 | Lead processing mechanism, component supply device, component mounting device, and lead processing method |
| CN204771093U (en) * | 2015-07-01 | 2015-11-18 | 扬州升阳电子有限公司 | Positive negative pole pin of condenser rotates welding set |
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| CN109434329B (en) | 2023-12-22 |
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