CN109545584B - Capacitor seat board assembly devices - Google Patents

Capacitor seat board assembly devices Download PDF

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Publication number
CN109545584B
CN109545584B CN201811654818.XA CN201811654818A CN109545584B CN 109545584 B CN109545584 B CN 109545584B CN 201811654818 A CN201811654818 A CN 201811654818A CN 109545584 B CN109545584 B CN 109545584B
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China
Prior art keywords
guide
lifting
seat
seat board
guide piece
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CN201811654818.XA
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Chinese (zh)
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CN109545584A (en
Inventor
杨达奇
李驰
何文华
刘旭阳
曹海霞
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Zhuhai Higrand Technology Co Ltd
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Zhuhai Higrand Technology Co Ltd
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Priority to CN201811654818.XA priority Critical patent/CN109545584B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00

Abstract

The invention discloses a capacitor seat plate assembly mechanism, which comprises an upper seat plate device, a seat plate insertion device, a guide die device and a lifting driving device, wherein the seat plate insertion device comprises a rotating seat and a plurality of loading tables arranged around the rotating seat, the rotating seat is connected with a rotary driving mechanism, the loading tables are arranged on the rotating seat in a vertical sliding manner, the upper seat plate device is arranged at a seat plate feeding station and is in butt joint with the loading tables positioned at the seat plate feeding station, the guide die device and the lifting driving device are both arranged at the seat plate assembly station, the guide die device is positioned above the loading tables, and the lifting driving device is connected with the loading tables to drive the loading tables to move up and down. The device is a pure mechanical device, and has stable action and high efficiency. Meanwhile, an assembly method that the capacitor is combined with the upper part of the seat plate is used, so that the stroke is shortened compared with single-side insertion, and the efficiency and the running stability are improved.

Description

Capacitor seat board assembly devices
Technical Field
The invention relates to the technical field of capacitor production equipment, in particular to a capacitor seat board assembly mechanism.
Background
With the development of electronic technology, the demand for capacitors in the market is also increasing, and the same requirements for the efficiency and stability of capacitor production equipment are also increasing. The detection and packaging of the capacitor seat plate is a procedure in the capacitor production process, and the detection and packaging of the existing capacitor seat plate is generally realized by adopting a full-automatic capacitor seat plate machine.
Most capacitor plate holders in the market at present adopt a single capacitor assembly line type processing method, the working procedures of the capacitor plate holders comprise bare product feeding, polarity detection, first pin cutting, lead flattening, seat plate assembly, second pin cutting, printing, detection, packaging and the like, each working procedure is determined by the processing method of line production, the overall efficiency and stability of each working procedure are influenced, and the capacitor plate holder assembly is used as the most core link of the whole working procedure, so that the efficiency and the stability of the capacitor plate holder assembly are critical to the whole working procedure.
The existing capacitor seat board assembly mechanism mostly adopts a pneumatic socket board method, and because the pneumatic component depends on compressed gas, the design is simple, but the efficiency is low, and the requirement of the current market on the working efficiency of the machine can not be met.
In addition, the existing seat board mechanism mostly adopts a mode of unilateral bare product insertion (the seat board is not moved) or unilateral seat board upward feeding (the capacitance bare product is not moved), the action stroke is large, the stability is poor, the insertion effect is poor, the time is long, and the efficiency is reduced.
Therefore, there is an urgent need for a capacitive seat plate assembling device with higher efficiency and better stability.
Disclosure of Invention
The invention aims to provide a capacitor seat board assembling mechanism which solves the problems in the prior art.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a electric capacity bedplate assembly devices, includes bedplate device, bedplate insertion device, guide die device and lift drive, bedplate insertion device includes roating seat and a plurality of setting at roating seat four sides loading platform, and the roating seat is connected with rotary drive mechanism, and loading platform slidable ground sets up on the roating seat from top to bottom, and bedplate device sets up at bedplate material loading station and with the loading platform butt joint that is located bedplate material loading station department, and guide die device and lift drive all set up in bedplate assembly station, and guide die device is located the top of loading platform, and lift drive is connected with the loading platform and reciprocates in order to drive the loading platform.
As an improvement of the scheme, the guide die device comprises a first guide piece and a second guide piece, wherein the first guide piece and the second guide piece are arranged to be capable of moving relatively, two semicircular holes are formed in the first guide piece and the second guide piece at intervals, when the first guide piece and the second guide piece move to be abutted against each other in opposite directions, the semicircular holes are abutted to form guide holes, and when the first guide piece and the second guide piece move to be away from each other to be the largest in distance, the first guide piece and the second guide piece are completely located on the outer side above the objective table.
As the improvement of above-mentioned scheme, first guide piece and second guide piece all set up on the guide base through first guider, first guide piece is articulated with the one end of first force arm, the second guide piece is articulated with the one end of second force arm, the other end of first force arm and second force arm articulates jointly on the connecting seat, the connecting seat passes through second guider and sets up on the guide base, and second guider's direction of guidance and first guider's direction mutually perpendicular, the connecting seat is connected with guide actuating mechanism.
As the improvement of above-mentioned scheme, guide actuating mechanism includes drive block, guide connecting rod, guide swing arm and the first rotatory cam of connecting seat fixed connection, drive block and connecting seat fixed connection, the both ends of guide connecting rod articulate respectively in drive block and the one end of guide swing arm, and the other end of guide swing arm passes through the gyro wheel and connects on first rotatory cam.
As an improvement of the scheme, a second rotating cam is coaxially arranged on the rotating shaft of the first rotating cam, the first rotating cam and the second rotating cam form a driving cam group, and the lifting driving device is driven by the second rotating cam to lift.
As an improvement of the scheme, the rotary driving mechanism and the power source for driving the cam group are provided by the cam divider.
As the improvement of above-mentioned scheme, lift drive includes lifter block, lifting arm and lifter plate, the lifter block passes through third guider and connects on the lifting base, the one end fixed connection of lifter plate is at the lifter block top, and the other end stretches to loading table, it is provided with the return pulley to rotate on the loading table, the return pulley butt is on the lifter plate, loading table is last to be provided with first extension spring, first extension spring is connected between loading table and roating seat, the one end fixed setting of lifting arm is on the lifter block, and the other end passes through the gyro wheel and connects on the rotatory cam of second.
As the improvement of above-mentioned scheme, the gyro wheel butt that sets up on the guide swing arm is on the periphery curved surface of first rotatory cam, is provided with the second extension spring between guide swing arm and the base, and the gyro wheel butt that sets up on the lift arm is on the periphery curved surface of second rotatory cam, be provided with the third extension spring between lift piece and the base.
As an improvement of the above, the upper end portion of the guide hole is provided in a chamfer structure.
As the improvement of above-mentioned scheme, go up bedplate device and include seat board wheel, bedplate push head and bedplate wheel actuating mechanism, go up annular array on the seat board wheel and have the loading groove, one side of going up the seat board wheel is provided with vibration flat belt, and the opposite side of going up the bedplate wheel is provided with the suction component just right with vibration flat belt, and bedplate wheel actuating mechanism drives and goes up bedplate wheel intermittent type nature rotation, and bedplate push head just sets up and intermittent type nature reciprocating motion to bedplate material loading station and makes bedplate push head can insert the ejecting bedplate in the loading groove.
The beneficial effects are that: according to the invention, the seat board is rapidly fed through the seat board feeding device at the seat board feeding station, the seat board positioned in the loading table is transferred to the seat board assembling station through the rotating seat, at the moment, the bare product carrying device drives the bare product capacitor to move downwards, and pins of the bare product capacitor are smoothly inserted onto the seat board under the guidance of the guide die device, so that the preliminary assembly of the seat board is realized. In order to enable the pins to be deeply inserted onto the seat plate, the lifting driving device drives the loading table to move upwards, and finally, the seat plate is completely assembled. In this assembly devices, through the bi-directional motion of naked article handling device and loading table, reduced the solitary stroke of both under the prerequisite of guaranteeing whole stroke, ensured the stability of mechanical operation. All functional components in the whole assembly mechanism are precisely matched, and the assembly mechanism is guided from feeding to pins and then pushed up to a seat plate, so that the assembly efficiency is greatly improved.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is an overall schematic diagram of a capacitive saddle assembly mechanism;
FIG. 2 is a schematic view of the structure of the upper seat plate apparatus;
FIG. 3 is a schematic view of the structure of the seat plate insertion device;
FIG. 4 is a schematic view of a guide die apparatus;
FIG. 5 is a schematic diagram showing the capacitor pins inserted into the guide die device;
FIG. 6 is a schematic view showing a state in which the loading table is raised to complete the assembly of the seat plate after the separation of the guide die device;
fig. 7 is a schematic view showing a state in which the loading table is lowered to the initial position after the seat plate assembly is completed.
Detailed Description
The capacitor seat board assembly mechanism is a mechanical device applied to a capacitor seat board machine and used for inserting a bare capacitor foot line into two lead holes of a seat board.
Referring to fig. 1 to 7, the capacitive seat plate assembling mechanism of the present invention is composed of an upper seat plate device 1, a seat plate inserting device 2, a guide die device 4, a lifting driving device 3, a cam divider 6, a base and the like. The seat board inserting device 2 comprises a rotating seat and a plurality of loading tables 21 arranged around the rotating seat, the rotating seat is connected with a rotary driving mechanism, and the loading tables 21 are arranged on the rotating seat in a vertically sliding mode. In this embodiment, the number of loading tables 21 is four, the upper seat plate device 1 is disposed at a seat plate loading station and is in butt joint with the loading table 21 located at the seat plate loading station, the guide die device 4 and the lifting driving device 3 are both disposed at a seat plate assembling station, the guide die device 4 is located above the loading table 21, and the lifting driving device 3 is connected with the loading table 21 to drive the loading table 21 to move up and down. The power source of the rotary driving mechanism is provided by a cam divider 6, and the cam divider 6 drives the rotary seat to rotate for 90 degrees at equal intervals continuously so as to finish continuous movement of the loading table 21 between the stations.
According to the invention, the seat board is rapidly fed through the seat board feeding device 1 at the seat board feeding station, the seat board positioned in the loading table 21 is transferred to the seat board assembling station through the rotating seat, at the moment, the bare product carrying device 5 drives the bare product capacitor to move downwards, and pins of the bare product capacitor are smoothly inserted onto the seat board under the guidance of the guide die device 4, so that the preliminary assembly of the seat board is realized. In order to enable the pins to be inserted into the seat plate deeply, the lifting driving device 3 drives the loading table 21 to move upwards, and finally, the seat plate is completely assembled. In the assembly mechanism, through the bidirectional movement of the bare product carrying device 5 and the loading table 21, the assembly method of combining the capacitor lower plug with the seat plate upper feed is adopted, the independent strokes of the bare product carrying device and the loading table are reduced on the premise of ensuring the whole stroke, the stability of mechanical operation is ensured, and the working efficiency is improved. All functional components in the whole assembly mechanism are precisely matched, and the assembly mechanism is guided from feeding to pins and then pushed up to a seat plate, so that the assembly efficiency is greatly improved.
Preferably, the guide die device 4 comprises a first guide piece 41 and a second guide piece 42, the first guide piece 41 and the second guide piece 42 are arranged to be relatively movable, two semicircular holes are arranged on the first guide piece 41 and the second guide piece 42 at intervals, and when the first guide piece 41 and the second guide piece 42 move to be abutted against each other, the semicircular holes are abutted to form guide holes. At this time, the capacitor descends from a high position along with the carrying device, and pins of the capacitor are inserted into the seat board under the guiding action of the guiding die device 4, so that the preliminary installation of the seat board is completed. After that, the guiding die device 4 is opened, and when the first guiding sheet 41 and the second guiding sheet 42 move back to the maximum distance, the first guiding sheet 41 and the second guiding sheet 42 are completely located at the outer side above the objective table, so that the loading table 21 moves upwards under the driving of the lifting driving device 3, and further the seat plate is propped against the root parts of the capacitor pins, so that the seat plate is tightly attached to the bottom of the capacitor head, and the assembly of the seat plate is completed.
In this embodiment, the first guide piece 41 and the second guide piece 42 are both disposed on the guide base 47 through the first guide device, the first guide piece 41 is hinged to one end of the first force arm 43, the second guide piece 42 is hinged to one end of the second force arm 44, the other ends of the first force arm 43 and the second force arm 44 are hinged to the connecting seat 45 together, the connecting seat 45 is disposed on the guide base 47 through the second guide device, the guiding direction of the second guide device is perpendicular to the guiding direction of the first guide device, and the connecting seat 45 is connected with a guiding driving mechanism. The guiding driving mechanism comprises a driving block 46 fixedly connected with the connecting seat 45, a guiding connecting rod 81, a guiding swing arm 82 and a first rotating cam 83, wherein the driving block 46 is fixedly connected with the connecting seat 45, two ends of the guiding connecting rod 81 are respectively hinged to one ends of the driving block 46 and the guiding swing arm 82, and the other end of the guiding swing arm 82 is connected to the first rotating cam 83 through a roller. Wherein, first guider and second guider are the direction slide rail, and the power supply of first rotatory cam 83 is provided by cam divider 6, and cam divider 6 drive first rotatory cam 83 continuously rotates, and the periphery butt of gyro wheel is in the periphery of first rotatory cam 83, simultaneously, is provided with second extension spring 85 between guide swing arm 82 and the base, and second extension spring 85 provides the pulling force and makes gyro wheel and the periphery of first rotatory cam 83 hug closely. The first rotating cam 83 drives the guide swing arm to reciprocate, and then pulls the driving block 46 to reciprocate horizontally through the guide link 81. When the connecting seat 45 moves away from the loading table 21 at the seat plate loading station, the included angle between the first force arm 43 and the second force arm 44 is gradually reduced, and the first guide piece 41 and the second guide piece 42 relatively move to be attached to form a guide hole for passing through the power supply capacity; when the connecting seat 45 moves close to the loading table 21 at the seat plate loading station, the included angle between the first force arm 43 and the second force arm 44 is gradually opened, the first guide piece 41 and the second guide piece 42 deviate from each other to the maximum distance, and the distance between the first guide piece 41 and the second guide piece 42 completely allows the lifting driving device 3 to drive the loading table 21 to move up and down freely.
Preferably, a second rotating cam 84 is coaxially arranged on the rotating shaft of the first rotating cam 83, the first rotating cam 83 and the second rotating cam 84 form a driving cam group, and the lifting driving device 3 is driven by the second rotating cam 84 to lift. Specifically, the lifting driving device 3 comprises a lifting block 31, a lifting arm 33 and a lifting plate 32, wherein the lifting block 31 is connected to a lifting base through a third guiding device, one end of the lifting plate 32 is fixedly connected to the top of the lifting block 31, the other end of the lifting plate extends to the loading table 21, a lifting wheel 211 is rotatably arranged on the loading table 21, the lifting wheel 211 is abutted to the lifting plate 32, a first tension spring 22 is arranged on the loading table 21, the first tension spring 22 is connected between the loading table 21 and a rotating seat, one end of the lifting arm 33 is fixedly arranged on the lifting block 31, and the other end of the lifting arm is connected to a second rotating cam 84 through a roller. Specifically, the roller abuts against the outer periphery of the second rotating cam 84, and a third tension spring 34 is provided between the lifting block 31 and the base, and the third tension spring 34 provides tension to make the roller closely contact with the outer periphery of the second rotating cam 84. The first tension spring 22 provides tension to enable the loading platform 21 to have a downward movement trend, so that the lifting wheel 211 is pressed against the end of the lifting plate 32, the second rotating cam 84 rotates, and the lifting arm 33 moves up and down in a reciprocating manner. When the lifting arm 33 moves upward, the lifting plate 32 follows the upward movement, and the loading table 21 is pushed upward, so that the seat plate on the loading table 21 is further inserted into the root of the capacitor pin until the assembly of the seat plate is completed. When the seat plate is assembled, the lifting arm 33 moves downward, and the loading table 21 is integrally driven to move downward.
For better guiding effect, the upper end of the guiding hole is provided with a chamfer structure.
Preferably, the upper seat board device 1 comprises an upper seat board wheel 11, a seat board push head 14 and a seat board wheel driving mechanism, a loading groove 111 is annularly arranged on the upper seat board wheel 11, a vibration flat conveying belt 7 is arranged on one side of the upper seat board wheel 11, an output port on the vibration flat conveying belt 7 is opposite to the loading groove 111, an air suction component 13 opposite to the vibration flat conveying belt 7 is arranged on the other side of the upper seat board wheel 11, and the seat board is transferred into the loading groove 111 through the vibration flat conveying belt 7 under the suction action of the air suction component 13. The seat board wheel driving mechanism drives the upper seat board wheel 11 to intermittently rotate, the seat board push head 14 is arranged opposite to the seat board feeding station and intermittently reciprocates, so that the seat board push head 14 can be inserted into the loading groove 111 to eject the seat board, a loading table 21 opposite to the seat board push head 14 is arranged on the other side of the upper seat board wheel 11, and the seat board is continuously transferred to the loading table 21 under the ejection action of the seat board push head 14, so that the feeding of the seat board is completed.
Preferably, the loading slot 111 is provided at an edge of the upper seat plate wheel 11, and the seat plate wheel cover 12 is provided around the upper seat plate wheel. This structure facilitates the processing and manufacturing of the loading groove 111.
In the capacitor seat board assembly mechanism, a loading table 21 rotates to a seat board feeding station and finishes feeding through a seat board feeding device 1; when the loading table 21 continues to rotate to the seat plate assembling station, the seat plate can be assembled by driving the loading table 21 to move upwards through the guide of the guide die device 4 and the lifting driving device 3. The common capacitor seat board assembling device works normally for 60 pieces/min on average, and the highest working speed of the capacitor seat board assembling mechanism can reach 200 pieces/min, and the capacitor seat board assembling device works very stably at 120 pieces/min.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.

Claims (10)

1. The utility model provides a electric capacity bedplate assembly devices which characterized in that: the device comprises an upper seat plate device, a seat plate inserting device, a guide die device, a lifting driving device and a bare product carrying device, wherein the seat plate inserting device comprises a rotating seat and a plurality of loading tables arranged around the rotating seat, the rotating seat is connected with a rotary driving mechanism, the loading tables are arranged on the rotating seat in a sliding manner up and down, the upper seat plate device is arranged at a seat plate feeding station and is in butt joint with the loading tables positioned at the seat plate feeding station, the guide die device and the lifting driving device are both arranged at a seat plate assembling station, the guide die device is positioned above the loading tables, and the lifting driving device is connected with the loading tables to drive the loading tables to move up and down;
the bare product carrying device drives the bare product capacitor to move downwards, pins of the bare product capacitor are inserted onto the seat board under the guidance of the guide die device, and the preliminary assembly of the seat board is realized; in order to enable the pins to be deeply inserted onto the seat plate, the lifting driving device drives the loading table to move upwards, and finally, the seat plate is completely assembled.
2. The capacitive saddle assembly mechanism of claim 1 wherein: the guide die device comprises a first guide piece and a second guide piece, wherein the first guide piece and the second guide piece are arranged to be capable of moving relatively, two semicircular holes are formed in the first guide piece and the second guide piece at intervals, when the first guide piece and the second guide piece move to be abutted against each other in opposite directions, the semicircular holes are abutted to form guide holes, and when the first guide piece and the second guide piece move to be maximum in distance in opposite directions, the first guide piece and the second guide piece are completely located on the outer side of the upper portion of the objective table.
3. The capacitive saddle assembly mechanism of claim 2, wherein: the first guide piece and the second guide piece are arranged on the guide base through the first guide device, the first guide piece is hinged to one end of the first force arm, the second guide piece is hinged to one end of the second force arm, the other ends of the first force arm and the second force arm are hinged to the connecting seat jointly, the connecting seat is arranged on the guide base through the second guide device, the guide direction of the second guide device is perpendicular to the guide direction of the first guide device, and the connecting seat is connected with the guide driving mechanism.
4. A capacitive saddle assembly mechanism according to claim 3, wherein: the guide driving mechanism comprises a driving block, a guide connecting rod, a guide swing arm and a first rotating cam, wherein the driving block is fixedly connected with the connecting seat, two ends of the guide connecting rod are respectively hinged to one ends of the driving block and the guide swing arm, and the other end of the guide swing arm is connected to the first rotating cam through a roller.
5. The capacitive saddle assembly mechanism of claim 4 wherein: the rotary shaft of the first rotary cam is coaxially provided with a second rotary cam, the first rotary cam and the second rotary cam form a driving cam group, and the lifting driving device is driven by the second rotary cam to realize lifting.
6. The capacitive saddle assembly mechanism of claim 5 wherein: the power source for driving the cam group is provided by the cam divider.
7. The capacitive saddle assembly mechanism of claim 5 wherein: the lifting driving device comprises a lifting block, a lifting arm and a lifting plate, wherein the lifting block is connected to the lifting base through a third guiding device, one end of the lifting plate is fixedly connected to the top of the lifting block, the other end of the lifting plate extends to the loading table, the loading table is rotatably provided with a lifting wheel, the lifting wheel is abutted to the lifting plate, the loading table is provided with a first tension spring, the first tension spring is connected between the loading table and the rotating base, one end of the lifting arm is fixedly arranged on the lifting block, and the other end of the lifting arm is connected to a second rotating cam through a roller.
8. The capacitive saddle assembly mechanism of claim 7 wherein: the roller on the guiding swing arm is abutted on the outer peripheral curved surface of the first rotating cam, a second tension spring is arranged between the guiding swing arm and the base, the roller on the lifting arm is abutted on the outer peripheral curved surface of the second rotating cam, and a third tension spring is arranged between the lifting block and the base.
9. A capacitive saddle assembly mechanism according to any one of claims 2 to 8 wherein: the upper end of the guide hole is provided with a chamfer structure.
10. A capacitive saddle assembly mechanism according to any one of claims 2 to 8 wherein: the seat board device comprises an upper seat board wheel, a seat board push head and a seat board wheel driving mechanism, a loading groove is formed in the upper seat board wheel in an annular array mode, a vibration flat conveying belt is arranged on one side of the upper seat board wheel, an air suction component opposite to the vibration flat conveying belt is arranged on the other side of the upper seat board wheel, the seat board wheel driving mechanism drives the upper seat board wheel to intermittently rotate, and the seat board push head is arranged opposite to a seat board loading station and intermittently reciprocates to enable the seat board push head to be inserted into the loading groove to eject a seat board.
CN201811654818.XA 2018-12-30 2018-12-30 Capacitor seat board assembly devices Active CN109545584B (en)

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Application Number Priority Date Filing Date Title
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CN109545584B true CN109545584B (en) 2023-11-03

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111312530B (en) * 2020-02-29 2021-06-29 武汉轻工大学 Upper base plate device of chip aluminum electrolytic capacitor
CN113410070B (en) * 2021-06-18 2022-04-05 东莞士格电子集团有限公司 Guide assembling mechanism of high seat plate of capacitor and using method thereof
CN116504547A (en) * 2023-03-20 2023-07-28 珠海华冠电容器股份有限公司 Capacitor seat board assembly machine and perforation limiting device thereof

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CN204747190U (en) * 2015-06-30 2015-11-11 歌尔声学股份有限公司 Blanking mould and reel inserts blanking device
CN205376308U (en) * 2015-10-30 2016-07-06 上海永铭电子有限公司 SMD bedplate for aluminum electrolytic capacitor
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