CN220312453U - Cutting plate rolling and welding integrated machine - Google Patents
Cutting plate rolling and welding integrated machine Download PDFInfo
- Publication number
- CN220312453U CN220312453U CN202322026318.4U CN202322026318U CN220312453U CN 220312453 U CN220312453 U CN 220312453U CN 202322026318 U CN202322026318 U CN 202322026318U CN 220312453 U CN220312453 U CN 220312453U
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- 238000003466 welding Methods 0.000 title claims abstract description 38
- 238000005096 rolling process Methods 0.000 title claims abstract description 30
- 238000005520 cutting process Methods 0.000 title claims description 28
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims description 35
- 238000001125 extrusion Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 abstract description 52
- 239000010959 steel Substances 0.000 abstract description 52
- 230000006835 compression Effects 0.000 abstract description 13
- 238000007906 compression Methods 0.000 abstract description 13
- 230000005540 biological transmission Effects 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The application discloses cut-parts rolling welding all-in-one relates to steel sheet processing technology field, which comprises a frame, install rolling equipment and welding equipment in the frame, one of them fixedly connected with baffle of frame, the guiding hole has been seted up to the inside guide opening of baffle, the baffle is kept away from fixedly connected with carries material frame pole on the one end of frame. This application sets up through the cooperation between structures such as baffle, the guide hole, the transmission roller, compression roller and motor, the user places the one end of steel sheet coiled material in transmission roller top back, accessible compression roller extrudees the steel sheet top, then drive the transmission roller through the motor and rotate, carry out the book circle on transmitting the guide hole of seting up the steel sheet along the baffle inside under the frictional force effect to rolling up round equipment, realize the automatic feeding to the steel sheet, avoided current book round welding set when using as far as possible, need the user to carry out manual material loading, manual material loading is not only inefficiency, and it is wounded to roll up round in-process easy clamp to the steel sheet, there is the problem of great potential safety hazard.
Description
Technical Field
The application relates to the technical field of steel plate processing, in particular to a cutting plate rolling and welding integrated machine.
Background
In the production of medical appliances, circular thin steel cylinders are used at various positions, and cannot be manufactured by cutting steel pipes, and because the steel pipes are generally too thick to meet the requirements of use occasions, the thin steel cylinders are generally manufactured by rolling thin plates and then welding joint positions.
The utility model patent with the publication number of CN216912588U proposes a steel sheet rolling welding device, which comprises a bottom plate, a cylindrical die is fixedly connected to the bottom plate, a quick pressing device is fixedly arranged on the outer side of the cylindrical die, the quick pressing device comprises a fixing seat fixedly connected to the bottom plate, a guide hole is formed in the fixing seat, a pressing rod is horizontally and slidably arranged in the guide hole, a hinge shaft is arranged at the rear end of the pressing rod, one side A end of each V-shaped arm is hinged with the pressing rod through the hinge shaft, a U-shaped groove is formed at the rear end of the fixing seat, the intersection of two sides of each V-shaped arm is respectively connected to two groove sides of the U-shaped groove through shaft rotation, the other sides B of each V-shaped arm are fixedly connected with an operating handle after being mutually folded, the centers of the cylindrical die are provided with jacks, the ends of each handle A and each handle B are stacked up and down, shaft holes corresponding to the jacks are formed in the ends of each handle A and each handle B, the shafts are inserted into the rear insertion holes, each handle A and each handle B can rotate around the shaft, the bottoms of the handles A and the handles B are connected with the smallest radius of the rolling wheel and the rolling wheel, and the rolling wheel is equal to the thickness of the round rolling wheel.
When the device is used, a user is required to carry out manual feeding, the manual feeding is low in efficiency, fingers are easy to clamp in the process of rolling the steel plate, and the problem of large potential safety hazard exists. The present application solves the above technical problem with another solution.
Disclosure of Invention
In order to improve current edge rolling welding set when using, need the user to carry out manual material loading, manual material loading not only inefficiency, the easy finger of damaging of clamp of edge rolling in-process is being carried out the steel sheet moreover, has the problem of great potential safety hazard, this application provides cut-parts edge rolling welding all-in-one.
The application provides a cut-parts board edge rolling welding all-in-one, adopts following technical scheme:
the utility model provides a cutting board edge rolling welding all-in-one, includes the frame, install edge rolling equipment and welding equipment in the frame, one of them fixedly connected with baffle of frame, the guiding hole has been seted up to the inside guide hole that has been seted up of baffle, the baffle keep away from fixedly connected with material conveying frame on the one end of frame, material conveying frame inner chamber with the guiding hole is linked together, material conveying frame keep away from baffle one end inner chamber bottom rotation is connected with the transmission roller, fixedly connected with motor on the material conveying frame of one of them end of transmission roller, the motor output with transmission roller tip fixed connection, transmission roller top the material conveying frame inner chamber rotation is connected with the compression roller, the slide hole has been seted up on the material conveying frame lateral wall at compression roller both ends, the compression roller both ends pass through the slide hole with material conveying frame sliding connection, be close to install cutting equipment on the upper surface of material conveying frame one end.
Optionally, the rounding equipment, including fixed connection in cylindrical mould in the frame, the cylindrical mould top fixedly connected with first pneumatic cylinder in the frame, first pneumatic cylinder output is installed through buffer structure and is pressed the board first, the cylindrical mould both sides fixedly connected with fixing base in the frame, two the equal fixedly connected with of the adjacent one side of fixing base is first electric telescopic handle, first electric telescopic handle is kept away from the one end fixedly connected with second clamp plate of fixing base.
Optionally, the extrusion groove that is the semicircle is offered to first clamp plate bottom, two the second clamp plate is close to the one end of cylinder mould has offered quarter convex extrusion groove, first clamp plate moves down to with when the cylinder mould is pasted, first clamp plate lateral wall with baffle tip sliding contact.
Optionally, the cutting equipment is including installing in support on the baffle upper surface, the second pneumatic cylinder is installed at the support top, fixedly connected with cutter on the cutter output, the cutter below offer on the baffle with the cutting hole that the guide hole intracavity is linked together, the cutting hole extremely the baffle is close to the length of first clamp plate one end equals the perimeter length of cylinder mould.
Optionally, the welding equipment includes embedded in the cylinder mould below the inside second electric telescopic handle of frame, fixedly mounted with bonding tool on the output of second electric telescopic handle, the flexible length of second electric telescopic handle equals the length of cylinder mould.
Optionally, the inside sliding connection of frame of cylinder mould week side has a plurality of push rods, and a plurality of the push rods are located one end in the frame inner chamber is last fixedly connected with same fly leaf, frame back fixed mounting has the third electric telescopic handle, third electric telescopic handle output with the center fixed connection of fly leaf.
Optionally, the buffer structure includes fixed connection in connecting rod on the first clamp plate, the cover is equipped with the buffer board on the connecting rod, the buffer board with connecting rod sliding connection, the buffer board with cover is equipped with buffer spring on the connecting rod between the first clamp plate, buffer spring's both ends respectively with the buffer board with first clamp plate looks butt, the output of first pneumatic cylinder with buffer board fixed connection.
Optionally, a programmable controller is installed on a side wall of the side, far away from the guide plate, of the frame.
In summary, the beneficial effects of the application are as follows:
1. this application sets up through the cooperation between structures such as baffle, the guide hole, the transmission roller, compression roller and motor, the user places the one end of steel sheet coiled material in transmission roller top back, accessible compression roller extrudees the steel sheet top, then drive the transmission roller through the motor and rotate, carry out the book circle on transmitting the guide hole of seting up the steel sheet along the baffle inside under the frictional force effect to rolling up round equipment, realize the automatic feeding to the steel sheet, avoided current book round welding set when using as far as possible, need the user to carry out manual material loading, manual material loading is not only inefficiency, and it is wounded to roll up round in-process easy clamp to the steel sheet, there is the problem of great potential safety hazard.
2. Through fixed connection support on the baffle upper surface, the second pneumatic cylinder is installed at the support top, fixedly connected with cutter on the second pneumatic cylinder output, offer the cutting hole that is linked together with the guiding hole inner chamber on the baffle of cutter below, move as to the baffle tip along the guiding hole after starting, accessible second pneumatic cylinder drives the cutter and moves down, cuts into suitable length with the steel sheet coiled material, makes things convenient for the user follow-up to carry out the bending and welding work to the steel sheet.
Drawings
FIG. 1 is a schematic view of the overall cross-sectional structure of the present utility model;
FIG. 2 is an enlarged view of a detail of the portion of FIG. 1A in accordance with the present utility model;
FIG. 3 is a schematic diagram of the mounting structure of the material conveying frame, the conveying roller and the compression roller;
FIG. 4 is a left side elevational view of the overall structure of the present utility model;
fig. 5 is a schematic view of the installation of the buffering structure of the present utility model.
Reference numerals illustrate: 1. a frame; 201. a cylindrical mold; 202. a mounting table; 203. a first hydraulic cylinder; 204. a first platen; 205. a fixing seat; 206. a first electric telescopic rod; 207. a second pressing plate; 301. a guide plate; 302. a guide hole; 303. a material conveying frame; 304. a conveying roller; 305. a motor; 306. a press roller; 307. a slide hole; 401. a bracket; 402. a second hydraulic cylinder; 403. a cutter; 501. a second electric telescopic rod; 502. welding head; 601. a third electric telescopic rod; 602. a movable plate; 603. a push rod; 701. a connecting rod; 702. a buffer plate; 703. a buffer spring; 8. and a programmable controller.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
Referring to fig. 1-3, the cutting plate rolling and welding integrated machine comprises a frame 1, wherein rolling equipment and welding equipment are arranged on the frame 1, and when a steel plate is curled on the rolling equipment to be in a circular shape, two ends of the steel plate can be welded together through the welding equipment to form a circular steel cylinder.
One side of the frame 1 is fixedly connected with a guide plate 301, a guide hole 302 is formed in the guide plate 301, a material conveying frame 303 is fixedly connected to one end, far away from the frame 1, of the guide plate 301, an inner cavity of the material conveying frame 303 is communicated with the guide hole 302, a conveying roller 304 is rotatably connected to the bottom of the inner cavity, far away from one end of the guide plate 301, of the material conveying frame 303, a motor 305 is fixedly connected to the material conveying frame 303 at one end of the conveying roller 304, an output end of the motor 305 is fixedly connected with an end of the conveying roller 304, a compression roller 306 is rotatably connected to the inner cavity of the material conveying frame 303 above the conveying roller 304, sliding holes 307 are formed in side walls of the material conveying frame 303 at two ends of the compression roller 306, two ends of the compression roller 306 are in sliding connection with the material conveying frame 303 through the sliding holes 307, and cutting equipment is arranged on the upper surface, close to one end of the material conveying frame 303, of the guide plate 301.
Referring to fig. 1, the rounding device comprises a cylindrical die 201 fixedly connected to a frame 1, a first hydraulic cylinder 203 is fixedly connected to the frame 1 above the cylindrical die 201, a first pressing plate 204 is installed at the output end of the first hydraulic cylinder 203 through a buffer structure, fixing bases 205 are fixedly connected to the frames 1 on two sides of the cylindrical die 201, first electric telescopic rods 206 are fixedly connected to adjacent sides of the two fixing bases 205, and a second pressing plate 207 is fixedly connected to one end, far away from the fixing bases 205, of the first electric telescopic rods 206. The first hydraulic cylinder 203 is installed on an installation table 202 formed by outwards extending the top of the frame 1, when a steel plate is conveyed to the position right above the cylindrical die 201, the first hydraulic cylinder 203 can be started to press the first pressing plate 204 downwards, the steel plate is extruded downwards to be attached to the cylindrical die 201, then the first electric telescopic rods 206 positioned on two sides are started, the lower surfaces of the cylindrical die 201 at two ends of the steel plate are pushed to be bent through the first electric telescopic rods 206 until the two ends of the steel plate are attached to each other, and a cylindrical structure is formed.
Referring to fig. 1, a semicircular extrusion groove is formed in the bottom of the first pressing plate 204, a quarter arc extrusion groove is formed in one end, close to the cylindrical mold 201, of the two second pressing plates 207, and when the first pressing plate 204 moves down to be attached to the cylindrical mold 201, the side wall of the first pressing plate 204 is in sliding contact with the end portion of the guide plate 301. The extrusion groove is arranged for extruding the steel plate to enable the steel plate to be completely and tightly attached to the outer surface of the cylindrical die 201 to form a cylindrical structure, when the first pressing plate 204 moves downwards to be attached to the cylindrical die 201, the side wall of the first pressing plate 204 is in sliding contact with the end part of the guide plate 301, and the extrusion groove is used for sealing the guide hole 302 formed in the guide plate 301 to prevent the steel plate which is subsequently transmitted from being directly discharged through the guide hole 302 in the rolling process.
Referring to fig. 2, the cutting apparatus includes a support 401 mounted on the upper surface of the guide plate 301, a second hydraulic cylinder 402 is mounted on the top of the support 401, a cutter 403 is fixedly connected to the output end of the second hydraulic cylinder 402, a cutting hole communicated with the inner cavity of the guide hole 302 is formed in the guide plate 301 below the cutter 403, and the length from the cutting hole to one end of the guide plate 301 close to the first pressing plate 204 is equal to the perimeter length of the cylindrical mold 201. The length from the cutting hole to one end of the guide plate 301 close to the first pressing plate 204 is equal to the perimeter length of the cylindrical die 201, so that the cut steel plates can be just attached to each other from head to tail after being rounded, welding is convenient, and the second hydraulic cylinder 402 is used for conveying the conveyed steel plate coiled materials to a proper length for use.
Referring to fig. 1 and 4, the welding apparatus includes a second electric telescopic rod 501 embedded in the interior of the frame 1 below the cylindrical mold 201, and a welding head 502 is fixedly installed on an output end of the second electric telescopic rod 501, and a telescopic length of the second electric telescopic rod 501 is equal to a length of the cylindrical mold 201. After the cut steel plate is bent into a cylindrical structure through the rolling equipment, the second electric telescopic rod 501 can be started to drive the welding head 502 to move along the length direction of the joint of the two ends of the steel plate, and the two ends of the steel plate are welded together through the welding head 502.
Referring to fig. 4, a plurality of push rods 603 are slidably connected inside a frame 1 on the periphery of a cylindrical mold 201, one end of each push rod 603 located in an inner cavity of the frame 1 is fixedly connected with a same movable plate 602, a third electric telescopic rod 601 is fixedly installed on the back of the frame 1, and an output end of the third electric telescopic rod 601 is fixedly connected with the center of each movable plate 602. After the steel plate is welded, the third electric telescopic rod 601 can be started to push the movable plate 602 to move, so that the plurality of push rods 603 are simultaneously pushed to move, and the welded steel cylinder is taken down from the cylindrical die 201, so that automatic blanking is realized.
Referring to fig. 5, the buffer structure includes a connecting rod 701 fixedly connected to the first pressing plate 204, a buffer plate 702 is sleeved on the connecting rod 701, the buffer plate 702 is slidably connected with the connecting rod 701, a buffer spring 703 is sleeved on the connecting rod 701 between the buffer plate 702 and the first pressing plate 204, two ends of the buffer spring 703 are respectively abutted against the buffer plate 702 and the first pressing plate 204, and an output end of the first hydraulic cylinder 203 is fixedly connected with the buffer plate 702. After the first hydraulic cylinder 203 pushes the first pressing plate 204 to move down to be attached to the cylindrical mold 201, the buffer plate 702 can slide down along the connecting rod 701, and compress the buffer spring 703 to compress and buffer, so as to avoid the problem that the first pressing plate 204 or the cylindrical mold 201 is deformed and damaged due to hard extrusion of the first pressing plate 204 and the cylindrical mold 201 as much as possible.
Referring to fig. 1, a programmable controller 8 is installed on a side wall of the frame 1, which is far from the guide plate 301, and the programmable controller 8 is configured to control the start-stop sequence and start-stop time of the first hydraulic cylinder 203, the first electric telescopic rod 206, the second hydraulic cylinder 402, the second electric telescopic rod 501 and the third electric telescopic rod 601, so that the use of the frame is convenient for a user.
The implementation principle of the application is as follows: when the steel plate rolling machine is used, a user firstly puts the outer end of a steel plate coiled material into the top of the transmission roller 304, slides the compression roller 306 downwards along the sliding hole 307 to place the compression roller 306 above the steel plate, and can start the motor 305, so that the motor 305 drives the transmission roller 304 to rotate, the steel plate is transmitted to the inside of the guide hole 302 formed in the guide plate 301 under the action of friction force, when the steel plate moves to be level with one end of the guide plate 301 close to the frame 1, the second hydraulic cylinder 402 starts to drive the cutter 403 to move downwards to cut the steel plate to a proper length, as the bottom height of the inner cavity of the guide hole 302 is equal to the top height of the cylindrical die 201, the cut steel plate exactly overlaps the cylindrical die 201 after sliding out from the inside of the guide hole 302 under the pushing action of the following steel plate, and continues to move along the upper surface of the cylindrical die 201 until the cut steel plate forms a symmetrical structure on the cylindrical die 201, at the moment, the rolling equipment starts the round steel plate 201 to roll the cylindrical structure formed by the cylindrical die 201, the two ends of the steel plate are mutually attached under the cylindrical die 201, the user can start the second electric rod 501 to drive the welding heads to move the two ends of the steel plate 502 along the length direction of the steel plate at the joint, and the two ends of the steel plate are welded together, and the welding work is completed.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (8)
1. Cutting board rolling and welding integrated machine comprises a frame (1), and is characterized in that: the cutting machine comprises a frame (1), a rolling device and a welding device are arranged on the frame (1), a guide plate (301) is fixedly connected to one side of the frame (1), a guide hole (302) is formed in the guide plate (301), a material conveying frame (303) is fixedly connected to one end of the guide plate (301) away from the guide plate (301), an inner cavity of the material conveying frame (303) is communicated with the guide hole (302), a conveying roller (304) is rotationally connected to the bottom of the inner cavity of one end of the guide plate (301) away from the material conveying frame (303), a motor (305) is fixedly connected to the material conveying frame (303) at one end of the conveying roller (304), an output end of the motor (305) is fixedly connected to the end of the conveying roller (304), a pressing roller (306) is rotationally connected to the inner cavity of the material conveying frame (303) above the conveying roller (304), sliding holes (307) are formed in the side walls of the material conveying frame (303), and two ends of the pressing roller (306) are connected to the cutting device (303) in a sliding mode.
2. The cutting board rounding and welding integrated machine according to claim 1, wherein: the rolling equipment comprises a cylindrical die (201) fixedly connected to a frame (1), a first hydraulic cylinder (203) is fixedly connected to the frame (1) above the cylindrical die (201), a first pressing plate (204) is installed at the output end of the first hydraulic cylinder (203) through a buffer structure, fixing bases (205) are fixedly connected to the two sides of the cylindrical die (201) on the frame (1), first electric telescopic rods (206) are fixedly connected to two adjacent sides of the fixing bases (205), and one end of each first electric telescopic rod (206) away from the fixing base (205) is fixedly connected with a second pressing plate (207).
3. The cutting board rounding and welding integrated machine according to claim 2, wherein: the bottom of the first pressing plate (204) is provided with a semicircular extrusion groove, one end of the second pressing plate (207) close to the cylindrical die (201) is provided with a quarter circular arc extrusion groove, and when the first pressing plate (204) moves downwards to be attached to the cylindrical die (201), the side wall of the first pressing plate (204) is in sliding contact with the end part of the guide plate (301).
4. A cut-to-size plate rounding and welding all-in-one machine according to claim 3, wherein: the cutting equipment comprises a support (401) arranged on the upper surface of the guide plate (301), a second hydraulic cylinder (402) is arranged at the top of the support (401), a cutter (403) is fixedly connected to the output end of the second hydraulic cylinder (402), a cutting hole communicated with the inner cavity of the guide hole (302) is formed in the guide plate (301) below the cutter (403), and the length from the cutting hole to one end, close to the first pressing plate (204), of the guide plate (301) is equal to the perimeter length of the cylindrical die (201).
5. The cutting board rounding and welding integrated machine according to claim 2, wherein: the welding equipment comprises a second electric telescopic rod (501) embedded in the frame (1) below the cylindrical die (201), a welding head (502) is fixedly installed at the output end of the second electric telescopic rod (501), and the telescopic length of the second electric telescopic rod (501) is equal to the length of the cylindrical die (201).
6. The cutting board rounding and welding integrated machine according to claim 2, wherein: the cylinder mould (201) week side frame (1) inside sliding connection has a plurality of push rods (603), and a plurality of push rods (603) are located one end in frame (1) inner chamber is last fixedly connected with same fly leaf (602), frame (1) back fixed mounting has third electric telescopic handle (601), third electric telescopic handle (601) output with the center fixed connection of fly leaf (602).
7. The cutting board rounding and welding integrated machine according to claim 2, wherein: the buffer structure comprises a connecting rod (701) fixedly connected to the first pressing plate (204), a buffer plate (702) is sleeved on the connecting rod (701), the buffer plate (702) is in sliding connection with the connecting rod (701), a buffer spring (703) is sleeved on the connecting rod (701) between the buffer plate (702) and the first pressing plate (204), two ends of the buffer spring (703) are respectively connected with the buffer plate (702) and the first pressing plate (204) in a propping mode, and the output end of the first hydraulic cylinder (203) is fixedly connected with the buffer plate (702).
8. The cutting board rounding and welding integrated machine according to claim 7, wherein: a programmable controller (8) is arranged on the side wall of one side of the frame (1) far away from the guide plate (301).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322026318.4U CN220312453U (en) | 2023-07-31 | 2023-07-31 | Cutting plate rolling and welding integrated machine |
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Application Number | Priority Date | Filing Date | Title |
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CN202322026318.4U CN220312453U (en) | 2023-07-31 | 2023-07-31 | Cutting plate rolling and welding integrated machine |
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CN220312453U true CN220312453U (en) | 2024-01-09 |
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CN202322026318.4U Active CN220312453U (en) | 2023-07-31 | 2023-07-31 | Cutting plate rolling and welding integrated machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118650444A (en) * | 2024-08-20 | 2024-09-17 | 淄博富源建材有限公司 | Reinforced concrete steel bellmouth top pipe edge ring milling and round forming integrated machine |
-
2023
- 2023-07-31 CN CN202322026318.4U patent/CN220312453U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118650444A (en) * | 2024-08-20 | 2024-09-17 | 淄博富源建材有限公司 | Reinforced concrete steel bellmouth top pipe edge ring milling and round forming integrated machine |
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