CN209648340U - A kind of deburring semi-automation line production system - Google Patents
A kind of deburring semi-automation line production system Download PDFInfo
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- CN209648340U CN209648340U CN201920143339.5U CN201920143339U CN209648340U CN 209648340 U CN209648340 U CN 209648340U CN 201920143339 U CN201920143339 U CN 201920143339U CN 209648340 U CN209648340 U CN 209648340U
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- deburring
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- discharging
- roll
- line production
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Abstract
The utility model discloses a kind of deburring semi-automation line production system, including operated for control system PLC control system, be used for transmission information communication module, the feeding mechanism for charging, deburring system, for discharging discharging mechanism, be set on the inside of deburring system, take the roll-over table acted to discharging mechanism from deburring system with by cylinder body for realizing to take to deburring system to act from feeding mechanism by cylinder body respectively；The switch for controlling deburring system work is provided on the deburring system, the feeding mechanism and discharging mechanism be separately provided for detection cylinder body whether photoelectric sensor in place, the PLC control system respectively controls feeding mechanism and discharging mechanism by communication module；Deburring semi-automation line production system provided by the utility model realizes the automation of cylinder body charging and discharging, alleviates the labor intensity of staff, reduces production cost, guarantees that stablizing for production task carries out.
Description
Technical field
The utility model relates to the production line of deburring machine, in particular to a kind of deburring semi-automation line production system.
Background technique
Currently, the requirement to automated production is higher and higher in every profession and trade, the especially production and processing of important component,
The backwardness of each step process link, can all lead to the reduction of whole shipment amount, eventually lead to company interest；Therefore, more and more
Enterprise starts to pay attention to production automation.
However, existing automation deburring production line needs longer when abnormal failure occurs in crawl robot
Time carry out recovery processing, cause the long-time of production line to be stagnated, cause the loss of enterprise.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, it is semi-automatic that the purpose of this utility model is to provide a kind of deburrings
Line production system realizes the automation of cylinder body charging and discharging, alleviates the labor intensity of staff, reduce and be produced into
This；Manually make in addition, substituting crawl machine using manual work mode, the gripper to break down is replaced by using roll-over table
Device people has ensured the continual and steady progress of production task.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of deburring semi-automation line production system, including operated for control system PLC control system, for passing
The communication module of defeated information, the feeding mechanism for charging, deburring system, for discharging discharging mechanism, be set to unhairing
Thorn system memory, for realize respectively by cylinder body from feeding mechanism take to deburring system act with by cylinder body from deburring system
Take the roll-over table acted to discharging mechanism；The switch for controlling deburring system work is provided on the deburring system,
The feeding mechanism and discharging mechanism be separately provided for detection cylinder body whether photoelectric sensor in place, the photoelectric sensing
The information being collected into is sent to PLC control system by device, the PLC control system by communication module respectively to feeding mechanism and
Discharging mechanism is controlled.
In the deburring semi-automation line production system, the deburring system is CNC numerically-controlled machine tool.
In the deburring semi-automation line production system, the feeding mechanism include feeding roller table pipeline and with
The feed riser machine of the output end connection of feeding roller table pipeline, is provided with the first photoelectric sensor on the feed riser machine,
The input terminal of the feeding roller table pipeline is provided with the second photoelectric sensor.
In the deburring semi-automation line production system, the discharging mechanism include delivery roller table pipeline and with
Discharge the discharging elevator of conveying roller diatom input terminal connection, is provided with third photoelectric sensor, institute on the discharging elevator
The input terminal for stating delivery roller table pipeline is provided with the 4th photoelectric sensor.
In the deburring semi-automation line production system, the communication module is CC-LINK far module.
In the deburring semi-automation line production system, the first light curtain sensing is provided on the feed riser machine
Device is provided with the second light curtain sensor, first light curtain sensor and the second light curtain sensor point on the discharging elevator
The information being collected into is not sent in PLC control system.
It further include safe fence and the peace that is set on safe fence in the deburring semi-automation line production system
The feeding mechanism, discharging mechanism, deburring system and roll-over table are surrounded a closed system by air cock, the safe fence
System.
It further include touch screen control panel in the deburring semi-automation line production system, the touch screen control
Panel is attached by Ethernet and PLC control system.
In the deburring semi-automation line production system, the deburring system includes the first deburring system and the
Two deburring systems, the roll-over table include the first roll-over table and the second roll-over table, first roll-over table and the second roll-over table
Between be provided with unpowered roller bed, the safe fence is by the feeding mechanism, the first deburring system, the second deburring system
System, the first roll-over table, unpowered roller bed, the second roll-over table and discharging mechanism surround a closed system.
Beneficial effect
Compared with prior art, deburring semi-automation line production system provided by the utility model has following excellent
Point:
(1) work of PLC control system control feeding mechanism and discharging mechanism realizes cylinder body charging and discharges automatic
Change, alleviate the labor intensity of staff, reduces cost of labor；
(2) when grabbing robot failure, the crawl robot that roll-over table replacement is broken down can be selected, it is ensured that go
The sustainable work of burr production line, avoids biggish economic loss.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of deburring semi-automation line production system provided by the utility model；
Fig. 2 is the control structure schematic diagram of deburring semi-automation line production system provided by the utility model；
Fig. 3 is the control structure schematic diagram of another embodiment of the utility model；
Fig. 4 is the structural schematic diagram of the deburring semi-automation line production system of another embodiment of the utility model.
Specific embodiment
The utility model provides a kind of deburring semi-automation line production system, to make the purpose of this utility model, skill
Art scheme and effect are clearer, clear, are described in further detail as follows in conjunction with drawings and embodiments to the utility model.
It should be understood that specific embodiment described herein is not used to limit originally practical new only to explain the utility model
Type.
In the description of the present invention, it should be understood that the orientation or positional relationship of the instructions such as term " inside " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description.In addition, term
" first ", " second ", " third ", " the 4th " etc. are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.
Embodiment 1
Fig. 1 and Fig. 2 are please referred to, the utility model provides a kind of deburring semi-automation line production system, including is used for
The PLC control system 1 of control system operating, communication module 2, the feeding mechanism for charging, deburring for being used for transmission information
System 5, for discharging discharging mechanism, be set to the inside of deburring system 5, take cylinder body from feeding mechanism for realizing respectively
It is acted to deburring system 5 and cylinder body is taken to the roll-over table 4 acted to discharging mechanism from deburring system 5；On deburring system 5
It is provided with the switch for controlling deburring system work, the feeding mechanism and discharging mechanism are separately provided for detection cylinder
Body whether photoelectric sensor in place, the information being collected into is sent to PLC control system, the PLC by the photoelectric sensor
Control system respectively controls feeding mechanism and discharging mechanism by communication module.
Preferably, in the present embodiment, the switch can be, but not limited to be hand switch.
Further, the deburring system 5 is CNC numerically-controlled machine tool.
Further, feeding mechanism includes feeding roller table pipeline 32 and connects with the output end of feeding roller table pipeline 32
The feed riser machine 31 connect is provided with the first photoelectric sensor, the input terminal of feeding roller table pipeline 32 on feed riser machine 31
It is provided with the second photoelectric sensor.
Further, discharging mechanism includes delivery roller table pipeline 62 and connect with discharging 62 input terminal of conveying roller diatom
Discharging elevator 61, discharge elevator 61 on be provided with third photoelectric sensor, the input terminal of delivery roller table pipeline 62 is set
It is equipped with the 4th photoelectric sensor.
Feeding mechanism and discharging mechanism be separately provided for detection cylinder body whether photoelectric sensor in place, for judging
Whether the corresponding equipment of the next step needs to open, and has the function of energy-saving；In addition, in real time to the position shape of cylinder body
State is determined, cylinder body can be prevented to be superimposed, it is ensured that the smooth operation of each process.
In deburring automatic production line practical work process, due to shape of block and its bottom hollow out, turn over
The position of turntable contact is cylinder base, it is therefore desirable to cylinder body is raised up to certain altitude by feed riser machine and discharging elevator,
Realize that its extraction acts convenient for roll-over table.
Further, the communication module 2 is CC-LINK far module.
Further, it is provided with the first light curtain sensor on feed riser machine 31, is provided with second on the elevator 61 that discharges
The information being collected into is sent to PLC control respectively by light curtain sensor, first light curtain sensor and the second light curtain sensor
In system；First light curtain sensor or the second light curtain sensor are respectively used to whether detection staff enters feed riser
The danger zone of machine or the elevator that discharges can be sent when the first light curtain sensor or the second light curtain sensor detect manpower
Signal to PLC control system, PLC control system controls the closing of discharging elevator or feed riser machine, it is ensured that staff's
Safety, meets the theory of safety in production.
Further, the safety door 81 for further including safe fence 8 and being set on safe fence, safe fence 8 will be fed
Mechanism 3, roll-over table 4, deburring system 5 and discharging mechanism 6 surround a closed system；Safe fence 8 is made using square steel tube
The safety of process of manufacture is improved using industrial expanded metal lath as closing surface for support post.
The course of work of the present embodiment is as follows: the input terminal of feeding roller table pipeline is provided with the second photoelectric sensor, when
When second photoelectric sensor detects that cylinder body enters, PLC control system controls feeding roller table pipeline and opens, and cylinder body is along charging
Roller bed conveying line travels forward, after cylinder body enters elevator by feeding roller table pipeline and feed riser machine joint, if
The first photoelectric sensor being set on feed riser machine detects cylinder body, then PLC control system control feed riser machine is opened,
Feed riser machine drives cylinder body to move upwards, and feed riser machine is promoted to the position equal with the height of roll-over table；When charging mentions
The first photoelectric sensor on the machine of liter is when detecting that cylinder body is removed, PLC control system control feed riser machine return as into
Expect roller bed conveying line joint.
When feed riser machine is promoted to the position equal with roll-over table height, feed riser chain item rotation, by cylinder body
It being moved on roll-over table, subsequent staff's manual operation roll-over table, which turns over cylinder body, to be turn 90 degrees and is placed in deburring system,
The switch on deburring system is pressed again, and deburring system is started to work；After the completion of the debarring process of cylinder body, staff
Manual operation roll-over table, cylinder body is taken out, and is moved to the position to connect with discharging elevator, and cylinder body is moved to discharging and is promoted
On machine.
When the third photoelectric sensor on the elevator that discharges detects cylinder body, PLC control system control discharging elevator
It opens, discharging elevator drives cylinder body to move downward, and cylinder body is entered by discharging elevator and delivery roller table pipeline joint
Delivery roller table pipeline, when the third photoelectric sensor on the elevator that discharges detects that cylinder body leaves, PLC control system control
The elevator that discharges returns, and waits next cylinder body for completing debarring process；The 4th on delivery roller table pipeline input terminal
When photoelectric sensor detects cylinder body, PLC control system controls delivery roller table pipeline and opens, and cylinder body is conveyed along delivery roller table
Line travels forward and enters next process.
Embodiment 2
Referring to Fig. 3, the present embodiment and the main distinction of embodiment 1 are: further including touch screen control panel 8, touch
Screen control panel 8 is attached by Ethernet with PLC control system 1；By the way that touch screen control panel is arranged, man-machine friendship is realized
Mutually, so that PLC control system is completed the independent operating system with working interfaces such as graphical, visualizations, simplify tradition control
The equipment of button, patchboard etc. on system control position processed；When there is special emergency, operational management staff can pass through
Touch screen control panel sends to PLC control system and instructs, and deburring semi-automation line production system is made to stop working.
Embodiment 3
Referring to Fig. 4, the present embodiment and the main distinction of embodiment 1 and embodiment 2 are: the deburring system includes
First deburring system 51 and the second deburring system 52, the roll-over table include the first roll-over table 41 and the second roll-over table 42,
It is provided with unpowered roller bed 9 between first roll-over table 41 and the second roll-over table 42, safe fence 8 is by the feeding mechanism, first
Deburring system 51, the second deburring system 52, the first roll-over table 41, unpowered roller bed 9, the second roll-over table 42 and discharging mechanism
Surround a closed system.
The present embodiment and the difference of the course of work of embodiment 1 are: when feed riser machine is promoted to and roll-over table height
When equal position, cylinder body is moved on the first roll-over table, subsequent staff's manual operation by the rotation of feed riser chain item
First roll-over table, which turns over cylinder body, to be turn 90 degrees and is placed in the first deburring system, then presses opening on the first deburring system
It closes, the first deburring system is started to work；If the first deburring system is in running order, the first overturning of staff's operation
Cylinder body is placed on unpowered roller bed by platform, and staff is moved again on cylinder body to the second roll-over table, and operates the second roll-over table
It turns over to turn 90 degrees and cylinder body is placed in the second deburring system；After the completion of the debarring process of cylinder body, staff is manually grasped
Make the first roll-over table or the second roll-over table, cylinder body is taken out, and be moved to the position to connect with discharging elevator, i.e., moves cylinder body
It moves to discharging elevator.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these replacements or change all should belong to appended by the utility model
Claims protection scope in.
Claims (9)
1. a kind of deburring semi-automation line production system, which is characterized in that including the PLC control system operated for control system
Unite, be used for transmission the communication module of information, the feeding mechanism for charging, deburring system, for discharging discharging mechanism, set
Be placed on the inside of deburring system, for realize respectively by cylinder body from feeding mechanism take to deburring system movement with by cylinder body from going
Burr system takes the roll-over table acted to discharging mechanism；It is provided on the deburring system for controlling deburring system work
Switch, the feeding mechanism and discharging mechanism be separately provided for detection cylinder body whether photoelectric sensor in place, it is described
The information being collected into is sent to PLC control system by photoelectric sensor, the PLC control system by communication module respectively into
Material mechanism and discharging mechanism are controlled.
2. a kind of deburring semi-automation line production system according to claim 1, which is characterized in that the deburring system
System is CNC numerically-controlled machine tool.
3. a kind of deburring semi-automation line production system according to claim 1, which is characterized in that the feeding mechanism
Including feeding roller table pipeline and the feed riser machine being connect with the output end of feeding roller table pipeline, the feed riser machine
On be provided with the first photoelectric sensor, the input terminal of the feeding roller table pipeline is provided with the second photoelectric sensor.
4. a kind of deburring semi-automation line production system according to claim 3, which is characterized in that the discharging mechanism
Including delivery roller table pipeline and with the discharging elevator that connect of discharging conveying roller diatom input terminal, on the discharging elevator
It is provided with third photoelectric sensor, the input terminal of the delivery roller table pipeline is provided with the 4th photoelectric sensor.
5. a kind of deburring semi-automation line production system according to claim 1, which is characterized in that the communication module
For CC-LINK far module.
6. a kind of deburring semi-automation line production system according to claim 4, which is characterized in that the feed riser
It is provided with the first light curtain sensor on machine, the second light curtain sensor is provided on the discharging elevator, first light curtain passes
The information being collected into is sent in PLC control system by sensor and the second light curtain sensor respectively.
7. a kind of deburring semi-automation line production system according to claim 1, which is characterized in that further include enclosing safely
Column and the safety door being set on safe fence, the safe fence by the feeding mechanism, discharging mechanism, deburring system and
Roll-over table surrounds a closed system.
8. a kind of deburring semi-automation line production system according to claim 1, which is characterized in that further include touch screen
Control panel, the touch screen control panel are attached by Ethernet and PLC control system.
9. a kind of deburring semi-automation line production system according to claim 7, which is characterized in that the deburring system
System includes the first deburring system and the second deburring system, and the roll-over table includes the first roll-over table and the second roll-over table, institute
It states and is provided with unpowered roller bed between the first roll-over table and the second roll-over table, the safe fence is by the feeding mechanism, first
Deburring system, the second deburring system, the first roll-over table, unpowered roller bed, the second roll-over table and discharging mechanism surround one
Closed system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920143339.5U CN209648340U (en) | 2019-01-28 | 2019-01-28 | A kind of deburring semi-automation line production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920143339.5U CN209648340U (en) | 2019-01-28 | 2019-01-28 | A kind of deburring semi-automation line production system |
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| CN209648340U true CN209648340U (en) | 2019-11-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730444A (en) * | 2020-07-03 | 2020-10-02 | 杭州禹联科技有限公司 | Workpiece deburring device |
-
2019
- 2019-01-28 CN CN201920143339.5U patent/CN209648340U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730444A (en) * | 2020-07-03 | 2020-10-02 | 杭州禹联科技有限公司 | Workpiece deburring device |
| CN111730444B (en) * | 2020-07-03 | 2022-02-11 | 杭州禹联科技有限公司 | Workpiece deburring device |
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