CN114346699A - Automatic production line for high-efficiency processing of steel plates - Google Patents
Automatic production line for high-efficiency processing of steel plates Download PDFInfo
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- CN114346699A CN114346699A CN202210168063.2A CN202210168063A CN114346699A CN 114346699 A CN114346699 A CN 114346699A CN 202210168063 A CN202210168063 A CN 202210168063A CN 114346699 A CN114346699 A CN 114346699A
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Abstract
The invention belongs to the technical field of steel plate processing, in particular to an automatic production line for high-efficiency processing of a steel plate, aiming at the problem that in the prior art, a production line of the steel plate needs to be manually operated by workers during working and can injure the workers carelessly, the invention provides a scheme which comprises a starting system and a processing system, wherein the starting system is matched with the processing system, the starting system comprises a bending machine, a manipulator and a conveying belt, the bending machine, the manipulator and the conveying belt are matched, the processing system comprises a positioning turnover machine, a welding machine and an electromagnet moving machine, the positioning turnover machine, the welding machine and the electromagnet moving machine are matched, a control mechanism is arranged in the processing system, the steel plate is fed into a shell and is rotated through an output shaft of a motor, the effect of automatic welding of the steel plate is realized, and the welding machine is limited through a limiting door, prevent the injury to the staff during operation.
Description
Technical Field
The invention relates to the technical field of steel plate processing, in particular to an automatic production line for high-efficiency processing of steel plates.
Background
The steel sheet is a flat steel sheet which is cast with molten steel, cooled, and pressed.
In the prior art, a production line of a steel plate needs to be manually operated by a worker during working, and the worker is slightly damaged carelessly, so that the automatic production line for high-efficiency processing of the steel plate is provided for solving the problems.
Disclosure of Invention
The invention aims to solve the defects that in the prior art, a production line of steel plates needs to be manually operated by workers when in work and the workers are damaged by carelessness, and provides an automatic production line for high-efficiency processing of the steel plates.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a steel sheet high efficiency processing automation line, includes starting system and system of processing, and starting system and system of processing cooperate, starting system includes bender, manipulator and conveyer belt, and bender, manipulator and conveyer belt cooperate, system of processing includes that location upset machine, welding machine and electro-magnet move the machine, and location upset machine, welding machine and electro-magnet move the machine and cooperate, be equipped with control mechanism in the system of processing.
Preferably, the control mechanism comprises a shell, a control box is fixedly installed at the bottom of the shell, a starting motor is fixedly installed on the inner wall of the bottom of the control box, an output shaft of the starting motor extends into the shell and is fixedly connected with a straight gear, a baffle is fixedly installed in the shell, a hollow plate is fixedly connected to the top of the baffle, a limiting door is slidably connected to the left side of the hollow plate, the positioning turnover machine is installed on the inner wall of the top of the shell, a threaded pipe is rotatably connected to the inner wall of the right side of the shell, a threaded column is in threaded connection with the threaded pipe, a sliding plate is fixedly connected to the left end of the threaded column, the bottom of the sliding plate is slidably connected to the top of the baffle, the welding machine is fixedly installed on the left side of the sliding plate, a threaded ring is in threaded sleeve on the outer wall of the threaded pipe, a control plate is slidably connected to the top of the shell, and the bottom of the control plate is fixedly connected to the top of the threaded ring, the bottom of control panel is rotated and is connected with the traction plate, and one side of traction plate rotates with the top of restriction door and is connected, the bottom inner wall sliding connection of shell has the rack, and the top of rack runs through the baffle, the right side fixedly connected with connecting plate of rack, the right side inner wall sliding connection of shell has the steadying plate, the left side of steadying plate rotates and is connected with the guide board, the left side of guide board rotates with the right side of screw thread ring to be connected, the guide board rotates the rear side inner wall of connection at the shell, the bottom inner wall of shell rotates and is connected with the rotation post, and control mechanism welds the steel sheet through the welding machine when conveniently fixing the steel sheet.
Preferably, the right side fixedly connected with trapezoidal plate of rack, and the bottom of location upset machine be equipped with the inclined plane of trapezoidal plate looks adaptation, location upset machine and trapezoidal plate movable contact, sliding connection have the collocation post in the upset machine of location, and the bottom of collocation post and the top fixed connection of straight-teeth gear, when the rack removed, conveniently control the location upset machine through trapezoidal plate and fix the steel sheet, the convenient and straight-teeth gear cooperation of collocation post simultaneously, the control location upset machine rotates.
Preferably, the bottom fixedly connected with spring of location upset machine, and the one end of a spring and the top fixed connection of baffle, the left side fixedly connected with spring No. two of screw thread ring, and the one end of spring No. two and the right side fixed connection of sliding plate, the restriction to the steel sheet is conveniently cancelled through the elasticity of spring No. two, and the elasticity through spring No. two conveniently stimulates the screw thread ring and carries out the return.
Preferably, the left side fixedly connected with control area of connecting plate, and the left side fixed connection of one end and stabilizer plate in control area, one side in control area contacts with the outer wall of rotation post, when the connecting plate moved, conveniently controlled the stabilizer plate through the control area and removed.
Preferably, the bending machine and the manipulator are controlled through the PLC, workers do not need to observe constantly, and the use convenience is improved.
Preferably, be equipped with gravity sensor and control motor in the conveyer belt, control motor and gravity sensor electric connection, when gravity sensor received pressure, gravity sensor passed through control motor, and the control conveyer belt rotates.
Preferably, be equipped with the detection sensor in the upset machine of location, and detect sensor and starter motor electric connection, when the detection sensor detects the steel sheet, through control starter motor, conveniently guide the upset machine of location and rotate.
Has the advantages that:
1. after the steel plate is bent by the PLC control bending machine, the manipulator is controlled to place the bent steel plate on the conveying belt, the gravity sensor is guided by pressure to control the output shaft of the motor to rotate, the control motor guides the steel plate to enter the positioning overturning machine through the conveying belt, and the detection sensor in the positioning overturning machine detects the entering of the steel plate and controls the output shaft of the starting motor to rotate;
2. when the output shaft of the motor rotates, the output shaft of the motor controls the rack to move through the straight gear, at the moment, the rack pushes the trapezoidal plate to move, the trapezoidal plate is in contact with the inclined plane of the positioning turnover machine, and the positioning turnover machine is controlled to fix the steel plate;
3. simultaneously, the output shaft of the motor rotates through a collocation post control positioning turnover machine, simultaneously, the rack moves through a control belt pulling stabilizing plate, the stabilizing plate moves to the right through a guide plate control thread ring, the thread ring rotates through a thread control thread pipe, the thread pipe pushes a sliding plate to move through the thread post, the control plate is guided to move when the thread ring moves, the guide plate is opened through a traction plate pulling limiting door, the sliding plate drives a welding machine to contact with a steel plate, welding of the steel plate is completed, and after welding, the welded steel plate is moved through an electromagnet moving machine, and machining is completed.
Through sending into the steel sheet in the shell, the output shaft through the motor rotates, realizes carrying out automatic weld's effect to the steel sheet, through the restriction of restriction door to the welding machine simultaneously, prevents that the during operation from causing the injury to the staff.
Drawings
FIG. 1 is a block diagram of an automatic production line for high-efficiency processing of steel sheets according to the present invention;
FIG. 2 is a three-dimensional structural diagram of a control mechanism of an automatic production line for high-efficiency processing of steel plates according to the present invention;
FIG. 3 is a cross-sectional view of the control mechanism of the automatic production line for high efficiency processing of steel plates according to the present invention;
FIG. 4 is a cross-sectional view of the structure of a positioning and overturning machine and a matching column of an automatic production line for high-efficiency processing of steel plates according to the present invention;
fig. 5 is a top view of the connection plate, the rotation column, the stabilizing plate and the control band of the automatic production line for high efficiency processing of steel plates according to the present invention.
In the figure: the device comprises a shell 1, a control box 2, a motor 3, a baffle 4, a spur gear 5, a matching column 6, a traction plate 7, a first spring 8, a positioning turnover machine 9, a rack 10, a control plate 11, a connecting plate 12, a rotating column 13, a stabilizing plate 14, a control belt 15, a threaded pipe 16, a threaded ring 17, a guide plate 18, a second spring 19, a threaded column 20, a sliding plate 21, a welding machine 22, a hollow plate 23 and a limiting door 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an automatic production line for high-efficiency processing of steel plates comprises a starting system and a processing system, wherein the starting system is matched with the processing system, the starting system comprises a bending machine, a manipulator and a conveying belt, the bending machine and the manipulator are matched with the conveying belt, the steel plates are conveniently conveyed into a shell 1, the processing system comprises a positioning turnover machine 9, a welding machine 22 and an electromagnet moving machine, the positioning turnover machine 9 and the welding machine 22 are matched with the electromagnet moving machine, the steel plates are conveniently and automatically welded, meanwhile, workers are protected, and a control mechanism is arranged in the processing system;
the control mechanism comprises a shell 1, a control box 2 is fixedly installed at the bottom of the shell 1, a starting motor 3 is fixedly installed on the inner wall of the bottom of the control box 2, an output shaft of the starting motor 3 extends into the shell 1 and is fixedly connected with a straight gear 5, the straight gear 5 rotates along with the output shaft of the starting motor 3, so that the rack 10 is controlled to synchronously move, a baffle 4 is fixedly installed in the shell 1, a hollow plate 23 is fixedly connected to the top of the baffle 4, the hollow plate 23 plays a role in controlling the longitudinal movement of a limiting door 24, the limiting door 24 is slidably connected to the left side of the hollow plate 23, a positioning turnover machine 9 is installed on the inner wall of the top of the shell 1, a threaded pipe 16 is rotatably connected to the inner wall of the right side of the shell 1, a threaded column 20 is connected to the threaded pipe 16 in a threaded manner, the threaded pipe 16 rotates along with the movement of a threaded ring 17, and the threaded column 20 is conveniently controlled to move, the control device is convenient for controlling the sliding plate 21 to move, the sliding plate 21 is fixedly connected to the left end of the threaded column 20, the bottom of the sliding plate 21 is slidably connected to the top of the baffle plate 4, the welding machine 22 is fixedly installed on the left side of the sliding plate 21, the threaded ring 17 is sleeved on the outer wall of the threaded pipe 16 in a threaded manner, the top of the shell 1 is slidably connected with the control plate 11, the bottom of the control plate 11 is fixedly connected with the top of the threaded ring 17, the control plate 11 synchronously moves along with the threaded ring 17, the limit door 24 is convenient to control to move through the traction plate 7, the bottom of the control plate 11 is rotatably connected with the traction plate 7, one side of the traction plate 7 is rotatably connected with the top of the limit door 24, the inner wall of the bottom of the shell 1 is slidably connected with the rack 10, the top of the rack 10 penetrates through the baffle plate 4, the rack 10 is convenient for controlling the trapezoidal plate to be in contact with the positioning tilter 9 when the connecting plate 12 is convenient to move, the positioning turnover machine 9 is controlled to clamp, a connecting plate 12 is fixedly connected to the right side of a rack 10, a stabilizing plate 14 is slidably connected to the inner wall of the right side of the shell 1, a guide plate 18 is rotatably connected to the left side of the stabilizing plate 14, the left side of the guide plate 18 is rotatably connected to the right side of a threaded ring 17, the guide plate 18 is rotatably connected to the inner wall of the rear side of the shell 1, a rotating column 13 is rotatably connected to the inner wall of the bottom of the shell 1, and the control mechanism is convenient for fixing the steel plate and welding the steel plate through a welding machine 22; the right side of the rack 10 is fixedly connected with a trapezoidal plate, the bottom of the positioning turnover machine 9 is provided with an inclined plane matched with the trapezoidal plate, the positioning turnover machine 9 is movably contacted with the trapezoidal plate, the positioning turnover machine 9 is slidably connected with the matching column 6, the bottom of the matching column 6 is fixedly connected with the top of the straight gear 5, when the rack moves, the positioning turnover machine 9 is conveniently controlled by the trapezoidal plate to fix the steel plate, and meanwhile, the matching column 6 is conveniently matched with the straight gear 5 to control the positioning turnover machine 9 to rotate; the bottom of the positioning turnover machine 9 is fixedly connected with a first spring 8, one end of the first spring 8 is fixedly connected with the top of the baffle plate 4, the left side of the threaded ring 17 is fixedly connected with a second spring 19, one end of the second spring 19 is fixedly connected with the right side of the sliding plate 21, the limitation on a steel plate is conveniently cancelled through the elasticity of the first spring 8, and the threaded ring 17 is conveniently pulled to return through the elasticity of the second spring 19; a control belt 15 is fixedly connected to the left side of the connecting plate 12, one end of the control belt 15 is fixedly connected with the left side of the stabilizing plate 14, one side of the control belt 15 is in contact with the outer wall of the rotating column 13, and when the connecting plate 12 moves, the stabilizing plate 14 is conveniently controlled to move through the control belt 15;
the bending machine and the mechanical arm are controlled by the PLC, and the bending machine and the mechanical arm are controlled by the PLC, so that a worker does not need to observe constantly, and the use convenience is improved; a gravity sensor and a control motor are arranged in the conveying belt, the control motor is electrically connected with the gravity sensor, and when the gravity sensor is under pressure, the gravity sensor controls the conveying belt to rotate through the control motor; be equipped with the detection sensor in the upset machine 9 of location, and detect sensor and starter motor 3 electric connection, when the detection sensor detects the steel sheet, through controlling starter motor 3, conveniently guide upset machine 9 of location and rotate.
The working principle is as follows: in actual work, after the steel plate is bent by the PLC control bending machine, the bent steel plate is placed on the conveyor belt by the control manipulator, at the moment, the gravity sensor is guided by pressure to control the output shaft of the motor to rotate, at the moment, the control motor synchronously controls the conveyor belt to rotate, when the conveyor belt rotates, the conveyor belt guides the steel plate to enter the positioning turnover machine 9, at the moment, the detection sensor in the positioning turnover machine 9 detects the entering of the steel plate and controls the output shaft of the starting motor 3 to rotate, when the output shaft of the motor 3 rotates, the output shaft of the motor 3 controls the straight gear 5 to rotate, when the straight gear 5 rotates, the straight gear 5 controls the rack 10 to move through the insections, at the moment, along with the movement of the rack 10, the rack 10 pushes the trapezoidal plate to move, along with the movement of the trapezoidal plate, the trapezoidal plate is in contact with the inclined plane of the positioning turnover machine 9, the steel plate is fixed by controlling the positioning tilter 9, meanwhile, the output shaft of the motor 3 controls the positioning tilter 9 to rotate through the matching column 6, simultaneously, along with the movement of the rack 10, the rack 10 pulls the stabilizing plate 14 to move through the control belt 15, at the moment, the stabilizing plate 14 controls the threaded ring 17 to move rightwards through the guide plate 18, along with the movement of the threaded ring 17, the threaded ring 17 rotates through the threaded control threaded pipe 16, when the threaded pipe 16 rotates, the threaded pipe 16 moves through the threaded control threaded column 20 and pushes the sliding plate 21 to move, simultaneously, the control plate 11 is guided to move when the threaded ring 17 moves, when the guide plate 11 moves, the guide plate 11 pulls the limiting door 24 to open through the traction plate 7, at the moment, the sliding plate 21 drives the welding machine 22 to contact with the steel plate, the welding of the steel plate is finished, and after the welding is finished, and moving the welded steel plate by an electromagnet moving machine to finish machining.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a steel sheet high efficiency processing automation line, includes starting system and system of processing, and starting system and system of processing cooperate, its characterized in that, starting system includes bender, manipulator and conveyer belt, and bender, manipulator and conveyer belt cooperate, system of processing includes location upset machine (9), welding machine (22) and the electro-magnet removes the machine, and location upset machine (9), welding machine (22) and the electro-magnet removes the machine and cooperatees, be equipped with control mechanism in the system of processing.
2. The automatic production line for high-efficiency processing of steel plates as claimed in claim 1, wherein the control mechanism comprises a shell (1), a control box (2) is fixedly installed at the bottom of the shell (1), a starting motor (3) is fixedly installed on the inner wall of the bottom of the control box (2), an output shaft of the starting motor (3) extends into the shell (1) and is fixedly connected with a spur gear (5), a baffle (4) is fixedly installed in the shell (1), a hollow plate (23) is fixedly connected to the top of the baffle (4), a limiting door (24) is slidably connected to the left side of the hollow plate (23), the positioning turnover machine (9) is installed on the inner wall of the top of the shell (1), a threaded pipe (16) is rotatably connected to the inner wall of the right side of the shell (1), and a threaded column (20) is connected to the threaded pipe (16), the left end of the threaded column (20) is fixedly connected with a sliding plate (21), the bottom of the sliding plate (21) is connected to the top of the baffle plate (4) in a sliding mode, the welding machine (22) is fixedly installed on the left side of the sliding plate (21), the threaded ring (17) is sleeved on the outer wall of the threaded pipe (16) in a threaded mode, the top of the shell (1) is connected with a control plate (11) in a sliding mode, the bottom of the control plate (11) is fixedly connected with the top of the threaded ring (17), the bottom of the control plate (11) is connected with a traction plate (7) in a rotating mode, one side of the traction plate (7) is connected with the top of a limiting door (24) in a rotating mode, the inner wall of the bottom of the shell (1) is connected with a rack (10) in a sliding mode, the top of the rack (10) penetrates through the baffle plate (4), the right side of the rack (10) is fixedly connected with a connecting plate (12), and the inner wall of the right side of the shell (1) is connected with a stabilizing plate (14) in a sliding mode, the left side of stabilizer plate (14) is rotated and is connected with guide board (18), the left side of guide board (18) is rotated with the right side of screw ring (17) and is connected, guide board (18) are rotated and are connected the rear side inner wall in shell (1), the bottom inner wall of shell (1) is rotated and is connected with rotation post (13).
3. The automatic production line for high-efficiency processing of steel plates as claimed in claim 2, wherein a trapezoidal plate is fixedly connected to the right side of the rack (10), a slope matched with the trapezoidal plate is arranged at the bottom of the positioning turnover machine (9), the positioning turnover machine (9) is in movable contact with the trapezoidal plate, a matching column (6) is slidably connected in the positioning turnover machine (9), and the bottom of the matching column (6) is fixedly connected with the top of the spur gear (5).
4. The automatic production line for high-efficiency processing of steel plates as claimed in claim 2, wherein a first spring (8) is fixedly connected to the bottom of the positioning turnover machine (9), one end of the first spring (8) is fixedly connected to the top of the baffle plate (4), a second spring (19) is fixedly connected to the left side of the threaded ring (17), and one end of the second spring (19) is fixedly connected to the right side of the sliding plate (21).
5. The automatic production line for high-efficiency processing of steel plates as claimed in claim 2, wherein a control belt (15) is fixedly connected to the left side of the connecting plate (12), one end of the control belt (15) is fixedly connected to the left side of the stabilizing plate (14), and one side of the control belt (15) is in contact with the outer wall of the rotating column (13).
6. The automatic production line for high-efficiency processing of steel plates as claimed in claim 1, wherein the bending machine and the manipulator are controlled by a PLC.
7. The automatic production line for high-efficiency processing of steel plates as claimed in claim 1, wherein a gravity sensor and a control motor are disposed in the conveyor belt, and the control motor is electrically connected to the gravity sensor.
8. The automatic production line for high-efficiency processing of steel plates as claimed in claim 1, wherein a detection sensor is arranged in the positioning turnover machine (9) and is electrically connected with the starting motor (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210168063.2A CN114346699B (en) | 2022-02-23 | 2022-02-23 | Automatic production line for high-efficiency processing of steel plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210168063.2A CN114346699B (en) | 2022-02-23 | 2022-02-23 | Automatic production line for high-efficiency processing of steel plates |
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| Publication Number | Publication Date |
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| CN114346699A true CN114346699A (en) | 2022-04-15 |
| CN114346699B CN114346699B (en) | 2022-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210168063.2A Active CN114346699B (en) | 2022-02-23 | 2022-02-23 | Automatic production line for high-efficiency processing of steel plates |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041878A (en) * | 2022-07-20 | 2022-09-13 | 山东超工激光科技有限公司 | Multi-angle laser cutting robot |
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| CN103287825A (en) * | 2013-06-27 | 2013-09-11 | 长城汽车股份有限公司 | Automatic conveying device |
| CN205701938U (en) * | 2016-04-25 | 2016-11-23 | 浙江住宇机器人科技有限公司 | The intelligent robot of bender |
| CN108788564A (en) * | 2018-08-18 | 2018-11-13 | 上海祈祿机械有限公司 | A kind of closed guard gate's automatic assembly line |
| CN209753684U (en) * | 2019-01-25 | 2019-12-10 | 东莞市凝德精密科技有限公司 | Automatic sheet metal part bending production line |
| CN112518175A (en) * | 2020-11-12 | 2021-03-19 | 杭州鹿扬科技有限公司 | Workbench for welding steel plate gaps |
-
2022
- 2022-02-23 CN CN202210168063.2A patent/CN114346699B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103287825A (en) * | 2013-06-27 | 2013-09-11 | 长城汽车股份有限公司 | Automatic conveying device |
| CN205701938U (en) * | 2016-04-25 | 2016-11-23 | 浙江住宇机器人科技有限公司 | The intelligent robot of bender |
| CN108788564A (en) * | 2018-08-18 | 2018-11-13 | 上海祈祿机械有限公司 | A kind of closed guard gate's automatic assembly line |
| CN209753684U (en) * | 2019-01-25 | 2019-12-10 | 东莞市凝德精密科技有限公司 | Automatic sheet metal part bending production line |
| CN112518175A (en) * | 2020-11-12 | 2021-03-19 | 杭州鹿扬科技有限公司 | Workbench for welding steel plate gaps |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041878A (en) * | 2022-07-20 | 2022-09-13 | 山东超工激光科技有限公司 | Multi-angle laser cutting robot |
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