CN209259018U - A kind of tailing belt unit lock-in control system - Google Patents
A kind of tailing belt unit lock-in control system Download PDFInfo
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- CN209259018U CN209259018U CN201822086258.4U CN201822086258U CN209259018U CN 209259018 U CN209259018 U CN 209259018U CN 201822086258 U CN201822086258 U CN 201822086258U CN 209259018 U CN209259018 U CN 209259018U
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Abstract
The utility model relates to a kind of tailing belt lock-in control systems, specifically a kind of tailing belt unit lock-in control system, including controlling indoor host computer (1), control cabinet (3), several belts (6), wherein the host computer (1) is connected by Ethernet (2) with the master control core of control cabinet (3), the master control core of the control cabinet (3) is PLC (4), the control cabinet (3) carries out long-range start-up and shut-down control by the belt motor (7) of motor master switch (5) to several belts (6), several belts (6) ending, which connects, forms belt group transport tailing, the side of the belt (6) is coupled information feedback box (8), which solve multi-stage, belts to convey its control model independence, there is no interaction relation between its single-stage belt, single belt is asked Topic, then upper and lower level-one belt people runs well, and leads to that tailing is caused to accumulate, in addition it is serious when belt squeeze can be lived, and motor continuous service, the problem of causing the serious consequence for breaking belt.
Description
Technical field
The utility model relates to a kind of tailing belt lock-in control system, specifically a kind of tailing belt unit lock-in control
System.
Background technique
In ore dressing in the product of separation operation useful target components content it is lower and be not used to production part be known as tail
Mine.Tailing is the precious deposits for needing to be taped the latent power.Expert thinks that it is long-term that Mining Recycling Economy current task in China's seeks to development and utilization
The a large amount of tailings shelved.Its most common tailings transportation is exactly that multi-stage, belt is used to convey, and general control model is independent control
System --- -- i.e. each belt individually opens stopping, and since transportation range is longer, the operative employee of each belt communicates with each other inconvenience,
It is general to be carried out by the way of electric bell connection.But in practical practical process, it is found that it controls the independent of multi-stage, belt conveying
There are many defects for system: firstly, transmitting information is extremely inaccurate, only need to be judged according to the tinkle of bells number between single-stage belt, and
Mine environment is complicated, and operation on-site noise is larger, and furthermore personnel are difficult to accomplish at every moment to concentrate, and easily cause to miss
Sentence, and belt start and stop be successively open, if such as upper level belt erroneous judgement think that next stage belt has been switched on, from
And open belt, then easily cause slag stacking to be blocked on damage belt, and then delay production.Field check personnel is sent out
When existing failure, then need to think runs to inform that controllers stop belt operation in control room, and transmitting information is slower,
When belt breaks down, from information is issued, to making accurate judgment, the processing time is long, and intermediate sometimes more
Secondary confirmation, some situations often occur often causes failure to be aggravated due to finding or this is handled not in time.And for control room for
The operation of live multi-stage, belt can not learn that specific belt operation conditions, startup and shutdown depend on electric bell, and it is even more impossible to timely
Know it is where out of joint, even and if be aware of and can not also carry out direct intervention so that there is no interaction relation between each belt,
Often next stage belt goes wrong, and upper level belt, which is appointed, so to run well, and causes tailing accumulation serious, not only to failure at
Reason brings bigger difficulty, when serious, or even belt squeeze can be lived, and motor continuous service, breaks the serious consequence of belt, and
And without maintenance locking between each belt, when personnel repair, the unlatching of higher level's belt easily causes safety accident, inconvenient for use.
Summary of the invention
In view of the above-mentioned problems, the utility model provides a kind of tailing belt unit lock-in control system, solves multistage
Its control model of Belt Conveying is independent, does not have interaction relation between single-stage belt, single belt goes wrong, then upper and lower level-one
Belt people runs well, and leads to that tailing is caused to accumulate, in addition he it is serious when belt squeeze can be lived, and motor continuous service causes
The problem of breaking the serious consequence of belt.
To achieve the above object, the technical solution of the utility model is specific as follows:
A kind of tailing belt unit lock-in control system, it is characterised in that: including controlling indoor host computer 1, control cabinet
3, several belts 6, wherein the host computer 1 is connected by Ethernet 2 with the master control core of control cabinet 3, the control
The master control core of case 3 is PLC4, and the control cabinet 3 is carried out by belt motor 7 of the motor master switch 5 to several belts 6
Long-range start-up and shut-down control, several belts 6 ending, which connects, forms belt group transport tailing, and the side of the belt 6 is matched
Mount message feedback box 8 is closed, the button 9 for on-site manual operation, indicator lamp groups are coupled on the information feedback box 8
10, display screen 19, camera 21, and it is coupled monitoring group 12 on the belt 2, effectively multi-stage, belt can be transported
Start and stop carry out same control, and be capable of the traffic condition of real-time monitoring multi-stage, belt, it is timely conducive to being carried out to the failure of appearance
Reaction avoids failure propagation and intensification.
One of tailing belt unit lock-in control system, the PLC4 pass through A/D conversion module and the prison
Control group 12 is connected with button 9, the monitoring group include deviation switch 13, velocity sensor 14, emergency stop bidirectional pull switch 15,
Belt device for sensing longitudinal leakage 16 uses in pairs wherein the deviation switch 13 is monitored and protected for belt-conveying sideslip;
The velocity sensor 14 is used for belt conveyor speed and acceleration, realizes hypervelocity slipping protection;The emergency stop is two-way
Pull switch 15 is used to control the latch-up protection and fault identification of emergency stop, bracing wire emergency stop latch switch, for urgent along belt
Latch-up protection;The belt device for sensing longitudinal leakage 16 is mounted below belt, when longitudinal tear failure occurs for belt, coal
It falls in above sensor, sensor actuation alarm and emergency stop.
One of tailing belt unit lock-in control system, the button 9 include start button 22, stop button
23, emergency lock button 24 is conducive to transport scene in multi-stage, belt, is operated manually, realizes the diversification of control, benefit
In the switching automatically and manually operated, while it being also beneficial to field service personnel's maintenance operation, ensure that the life of maintenance personal
Safety.
One of tailing belt unit lock-in control system, the PLC4 by controller 20 respectively with the electricity
Machine master switch 5, camera 21, indicator lamp groups 10 are connected, wherein the motor master switch 5 is connected with belt motor 7, it is described
Belt motor 7 is fitted on the belt 6;The camera 21 is used for monitoring belt 6, motor master switch 5
The problem of being started and stopped in the same of belt motor 7 for controlling several belts 6, avoiding tailing accumulation, conducive to stopping in time
Only belt 6 is run, and is conducive to timely handling failure, and camera 21 is conducive to record 6 operation conditions of belt, convenient for control
The operating condition that indoor operator understands belt 6 in real time is made, manipulates discovery failure in time simultaneously to be conducive to control room personnel
Processing.
One of tailing belt unit lock-in control system, the indicator lamp groups 10 include red light 25, amber light 26, green
Lamp 27 is connected wherein the red light 25 is always on expression control power supply, and the amber light 26, which is always on, indicates that other belts are faulty
Or locking and the flashing of amber light 26 indicate that this earth fault, the green light are always on expression and operate normally.
One of tailing belt unit lock-in control system, the PLC4 pass through output module 18 and the display
Screen 19 is connected, and the Field Force for being conducive to the scene of transporting of belt 6 understands live operating condition by the display data of display screen 19,
It makes a response convenient for Field Force's technology, and by the timely execute-in-place of button 9, and carries out overhaul plan failure, to avoid
Security threat when maintenance personal repairs is also beneficial to automatically control in cooperation control room and makes real-world effectiveness in time, to subtract
The incidence of few failure, improves production efficiency.
One of tailing belt unit lock-in control system, the PLC4 are connected with memory 17, and memory 17 has
Conducive to being operated to 12 monitoring data of monitoring group and by controller 20 and display screen shows that data store, and it is convenient for
PLC4 is conveyed to the synchronous sharing that host computer 1 carries out printing and information by Ethernet 2, ensure that field monitoring information and control
The technology of information is conveyed and technical controlling operation, is conducive to the storage of monitoring data.
The utility model is remotely monitored by the host computer 1 of control room, monitors belt 6 by monitoring group 12 by PLC4
The monitoring of operation real time execution, and monitoring data is conveyed into PLC4 by A/D conversion module 11, memory 17 is deposited
Storage, while host computer 1 is sent to by PLC4, and show on display screen 19, camera 21 carries out belt 6 to image real-time prison
Control, while indicator lamp groups 10 show the operating condition of belt 6, while the belt 6 that is monitored according to monitoring group 12 of host computer 1 is real-time
Operational monitoring data send process instruction to PLC4 to the processing of the operation troubles of belt 6, while showing on display screen 19
The belt 6 of existing failure, PLC4 controls motor master switch 5 by controller 20 and opens and closes, while motor master switch 5 is to skin
Belt motor 7 with belt 7 in group carries out the control of unified unlatching and stopping, to control the start and stop of belt 6, while belt 6
Field service personnel is run by operation emergency lock button 24, and then carries out working service, guarantees life safety, this is practical new
Type is easy to use, easy to operate, improves work efficiency, and solves multi-stage, belt and conveys its control model independence, single-stage skin
There is no interaction relation between band, single belt goes wrong, then upper and lower level-one belt people runs well, lead to that tailing is caused to accumulate,
The problem of belt squeeze being lived when even serious, and motor continuous service, causing the serious consequence for breaking belt, it is practical can
It leans on.
Compared with prior art, the belt 6 of the single-stage in capable of transporting to multi-stage, belt carries out making unified starting
With stop reacting, to avoid the extension of failure and intensification, can remotely control and live manual control mutually switches behaviour
Make, ensure that the life safety of maintenance personal's field maintenance, it being capable of working service.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the system structure module diagram of the utility model.
Wherein, host computer 1, control cabinet 3, PLC4, motor master switch 5, belt 6, belt motor 7, information feedback box 8, press
Button 9, indicator lamp groups 10, A/D conversion module 11, monitoring group 12, deviation switch 13, velocity sensor 14, emergency stop way stay cord are opened
Close 15, belt device for sensing longitudinal leakage 16, memory 17, output module 18, display screen 19, controller 20, camera 21, starting
Button 22, stop button 23, emergency lock button 24, red light 25, amber light 26, green light 27.
Specific embodiment
The utility model is further described with specific embodiment with reference to the accompanying drawings of the specification:
Embodiment, as shown in Figure 1 to Figure 2: the utility model provides a kind of tailing belt unit lock-in control system, solution
Multi-stage, belt of having determined conveys its control model independence, does not have interaction relation between single-stage belt, single belt goes wrong, then
Upper and lower level-one belt people runs well, and leads to that tailing is caused to accumulate, in addition he it is serious when belt squeeze can be lived, and motor continues
The problem of running, causing the serious consequence for breaking belt;Including controlling indoor host computer 1, control cabinet 3, several belts 6,
Wherein the host computer 1 is connected by Ethernet 2 with the master control core of control cabinet 3, and the master control core of the control cabinet 3 is
PLC4, the control cabinet 3 carry out long-range start-up and shut-down control, institute to the belt motor 7 of several belts 6 by motor master switch 5
Several belts 6 ending stated, which connects, forms belt group transport tailing, and the side of the belt 6 is coupled information feedback box
8, the button 9 for on-site manual operation, indicator lamp groups 10, display screen 19, camera shooting are coupled on the information feedback box 8
First 21, and it is coupled monitoring group 12 on the belt 2, same control effectively can be carried out to the start and stop of multi-stage, belt transport
System, and it is capable of the traffic condition of real-time monitoring multi-stage, belt, it is reacted in time conducive to the failure of appearance, avoids failure propagation
Change and intensification.
The PLC4 is connected by A/D conversion module with the monitoring group 12 and button 9, and the monitoring group includes
Deviation switch 13, velocity sensor 14, emergency stop bidirectional pull switch 15, belt device for sensing longitudinal leakage 16, wherein the race
Partial switch 13 is monitored and is protected for belt-conveying sideslip, is used in pairs;The velocity sensor 14 is used for belt conveyor
Speed and acceleration realize hypervelocity slipping protection;The emergency stop bidirectional pull switch 15 is used to control the latch-up protection of emergency stop
And fault identification, bracing wire emergency stop latch switch, for urgent latch-up protection along belt;The belt device for sensing longitudinal leakage
16 are mounted below belt, and when longitudinal tear failure occurs for belt, coal is fallen in above sensor, and sensor actuation alarm is simultaneously anxious
Stop.
The button 9 includes start button 22, stop button 23, emergency lock button 24, is conducive in multi-stage, belt
Transport scene, is operated manually, realizes the diversification of control, conducive to the switching automatically and manually operated, and meanwhile it is also advantageous
Maintenance personal's maintenance operation on site ensure that the life safety of maintenance personal.
The PLC4 by controller 20 respectively with the motor master switch 5, camera 21,10 phase of indicator lamp groups
Even, wherein the motor master switch 5 is connected with belt motor 7, the belt motor 7 is fitted to the belt 6
On;The camera 21 is used to control the belt motor 7 of several belts 6 for monitoring belt 6, motor master switch 5
It is same to start and stop, the problem of tailing is accumulated is avoided, is conducive to stop the operation of belt 6 in time, is conducive to timely handling failure,
Its camera 21 is conducive to record 6 operation conditions of belt, understands belt 6 in real time convenient for controlling indoor operator
Operating condition manipulates discovery in time to be conducive to control room personnel and failure and handles.
The indicator lamp groups 10 include red light 25, amber light 26, green light 27, wherein the red light 25 is always on expression control
Power supply is connected, the amber light 26 be always on indicate other faulty belts or locking and the flashing of amber light 26 indicate it is local therefore
Barrier, the green light are always on expression and operate normally.
The PLC4 is connected by output module 18 with the display screen 19, and showing for the scene of transporting of belt 6 is conducive to
Field personnel understand live operating condition by the display data of display screen 19, make a response convenient for Field Force's technology, and pass through
The timely execute-in-place of button 9, and overhaul plan failure is carried out, thus security threat when maintenance personal being avoided to repair, also favorably
Real-world effectiveness is made in time in automatically controlling in cooperation control room, to reduce the incidence of failure, improves production efficiency.
The PLC4 is connected with memory 17, and memory 17 is conducive to 12 monitoring data of monitoring group and passes through control
The operation of device 20 processed and display screen show that data are stored, and are conveyed to host computer 1 by Ethernet 2 convenient for PLC4 and are printed
With the synchronous sharing of information, it ensure that field monitoring information and control the technology reception and registration and technical controlling operation of information, be conducive to
The storage of monitoring data.
When the utility model is used, the host computer 1 by control room is remotely monitored, host computer 1 is by wanting to control
Control very row PLC4 in case 3, which is sent, opens operating instruction, then controls motor master switch 5 by controller 20 by PLC4 and open,
Then the belt motor 7 of belt 6 is run, and then belt 6 brings into operation, while monitoring group 12 is deviation switch 13, velocity sensor
14, emergency stop bidirectional pull switch 15,16 pairs of belt device for sensing longitudinal leakage operations the belts 6 of multi-stage, belts supervise respectively
It surveys, wherein the deviation switch 13 is monitored and protected for belt-conveying sideslip, uses in pairs;The velocity sensor 14
For belt conveyor speed and acceleration, hypervelocity slipping protection is realized;The emergency stop bidirectional pull switch 15 is for controlling
The latch-up protection and fault identification of emergency stop, bracing wire emergency stop latch switch, for urgent latch-up protection along belt;The belt
Device for sensing longitudinal leakage 16 is mounted below belt, and when longitudinal tear failure occurs for belt, coal is fallen in above sensor, sensing
Device movement alarm and emergency stop;Deviation switch 13, velocity sensor 14, emergency stop bidirectional pull switch 15, belt longitudinal tear simultaneously
6 real-time monitoring of belt of the multi-stage, belt of 16 pairs of sensor operations, and monitoring data are inputted into PLC4 by A/D conversion module 11
It is interior to be stored by memory 17, and host computer 1 is sent to by PLC4, while camera 21 carries out belt 6 to image real-time prison
Control, and stored by memory 17, real-time monitoring video then passes through PLC4 and is sent to host computer 1, the number that monitoring group 12 monitors
It is shown on display screen 19 according to the camera shooting with camera 21, while indicator lamp groups 10 show the operating condition of belt 6, i.e. red light
25, amber light 26, green light 27, when the belt 6 of multi-stage, belt is separately operable normally, then green light 27 is always on expression and operates normally;Work as prison
Control group 12 monitoring break down when, then amber light 26 be always on indicate other belts it is faulty perhaps lock or amber light 26 flash table
Show this earth fault, while host computer 1 assigns the instruction for closing belt 6 to PLC4, then PLC4 is total by the control motor of controller 20
Switch 5 is closed immediately, then the belt motor 7 of multi-stage, belt is all closed, then the wholly off operation of belt 6, while maintenance personal
At the scene by operation emergency lock button 24, powered off so that the belt motor 7 of multi-stage, belt is whole, then the belt of multi-stage, belt
6 all lock termination operation, and maintenance personal repairs, and ensure that the maintenance safety of maintenance personal, after maintenance, then repair
Personnel operate emergency lock button 24 and cancel locking, and the belt motor 7 of multi-stage, belt is powered, then the belt 6 of multi-stage, belt is whole
Unlock;Then maintenance personal operates start button 22, so that motor master switch 5 is opened, the belt motor 7 of multi-stage, belt is all opened
It opens, then the belt 6 of multi-stage, belt brings into operation, while monitoring group 12 is deviation switch 13, velocity sensor 14, the two-way drawing of emergency stop
Cord switch 15,16 pairs of belt device for sensing longitudinal leakage operations the belts 6 of multi-stage, belts be monitored respectively, and by monitoring data
It is inputted in PLC4 by A/D conversion module 11 and is stored by memory 17, and host computer 1 is sent to by PLC4, checked simultaneously
Indicator lamp groups 10 show the operating condition of belt 6, i.e., red light 25, amber light 26, green light 27 light situation, and host computer 1 is shown just
Often, while green light 27 lights, then it represents that fault restoration, carry out normal transport, if host computer 1 show failure, while red light 25 or
Amber light 26 lights, then there is also maintenance personal is repaired failure again again by operation emergency lock button 24, Zhi Daoyun
Row is normal, practical normally being run;It can carry out making unification to the belt 6 of the single-stage in multi-stage, belt transport
Reaction is started and stopped, to avoid the extension of failure and intensification, can remotely control and live manual control is mutually cut
Change operation, ensure that the life safety of maintenance personal's field maintenance, can working service, it is practical reliable.
Claims (7)
1. a kind of tailing belt unit lock-in control system, it is characterised in that: including controlling indoor host computer (1), control cabinet
(3), several belts (6), wherein the host computer (1) is connected by Ethernet (2) with the master control core of control cabinet (3),
The master control core of the control cabinet (3) is PLC (4), and the control cabinet (3) is by motor master switch (5) to several skins
The belt motor (7) of band (6) carries out long-range start-up and shut-down control, several belts (6) ending, which connects, forms the transport of belt group
Tailing, the side of the belt (6) are coupled information feedback box (8), are coupled use on the information feedback box (8)
Button (9), indicator lamp groups (10), display screen (19), the camera (21) being manually operated on site, and on the belt (6)
It is coupled monitoring group (12).
2. a kind of tailing belt unit lock-in control system according to claim 1, it is characterised in that: the PLC (4) is logical
It crosses A/D conversion module to be connected with the monitoring group (12) and button (9), the monitoring group includes deviation switch (13), speed
Sensor (14), emergency stop bidirectional pull switch (15), belt device for sensing longitudinal leakage (16) are spent, wherein the deviation switch
(13) it monitors and protects for belt-conveying sideslip, use in pairs;The velocity sensor (14) is for belt conveyor speed
Degree and acceleration realize hypervelocity slipping protection;The emergency stop bidirectional pull switch (15) is used to control the latch-up protection of emergency stop
And fault identification, bracing wire emergency stop latch switch, for urgent latch-up protection along belt;The belt device for sensing longitudinal leakage
(16) it is mounted below belt, when longitudinal tear failure occurs for belt, coal is fallen in above sensor, and sensor actuation is alarmed simultaneously
Emergency stop.
3. a kind of tailing belt unit lock-in control system according to claim 2, it is characterised in that: the button (9)
Including start button (22), stop button (23), emergency lock button (24).
4. a kind of tailing belt unit lock-in control system according to claim 2, it is characterised in that: the PLC (4) is logical
Controller (20) is crossed to be connected with the motor master switch (5), camera (21), indicator lamp groups (10) respectively, wherein described
Motor master switch (5) is connected with belt motor (7), and the belt motor (7) is fitted on the belt (6);Institute
The camera (21) stated is for monitoring belt (6).
5. a kind of tailing belt unit lock-in control system according to claim 4, it is characterised in that: the indicator lamp groups
(10) include red light (25), amber light (26), green light (27), connected wherein the red light (25) is always on expression control power supply, institute
The amber light (26) stated, which is always on, indicates that other faulty belts or locking and amber light (26) flashing indicate this earth fault, described
Green light (27) be always on expression operate normally.
6. a kind of tailing belt unit lock-in control system according to claim 4, it is characterised in that: the PLC (4) is logical
Output module (18) is crossed to be connected with the display screen (19).
7. a kind of tailing belt unit lock-in control system according to claim 6, it is characterised in that: the PLC (4) with
Memory (17) is connected.
Priority Applications (1)
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CN201822086258.4U CN209259018U (en) | 2018-12-12 | 2018-12-12 | A kind of tailing belt unit lock-in control system |
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Application Number | Priority Date | Filing Date | Title |
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CN201822086258.4U CN209259018U (en) | 2018-12-12 | 2018-12-12 | A kind of tailing belt unit lock-in control system |
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CN209259018U true CN209259018U (en) | 2019-08-16 |
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ID=67563123
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112588434A (en) * | 2020-12-22 | 2021-04-02 | 赣州好朋友科技有限公司 | Belt transmission protection circuit and intelligent sorting equipment |
CN112817254A (en) * | 2020-12-30 | 2021-05-18 | 山东泰邦生物制品有限公司 | Automatic plasma selection remote control system and method |
CN116280997A (en) * | 2023-04-24 | 2023-06-23 | 中煤科工集团上海有限公司 | Belt intelligent monitoring early warning device |
-
2018
- 2018-12-12 CN CN201822086258.4U patent/CN209259018U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112588434A (en) * | 2020-12-22 | 2021-04-02 | 赣州好朋友科技有限公司 | Belt transmission protection circuit and intelligent sorting equipment |
CN112817254A (en) * | 2020-12-30 | 2021-05-18 | 山东泰邦生物制品有限公司 | Automatic plasma selection remote control system and method |
CN116280997A (en) * | 2023-04-24 | 2023-06-23 | 中煤科工集团上海有限公司 | Belt intelligent monitoring early warning device |
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