CN116280997A - Belt intelligent monitoring early warning device - Google Patents
Belt intelligent monitoring early warning device Download PDFInfo
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- CN116280997A CN116280997A CN202310452007.6A CN202310452007A CN116280997A CN 116280997 A CN116280997 A CN 116280997A CN 202310452007 A CN202310452007 A CN 202310452007A CN 116280997 A CN116280997 A CN 116280997A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 108
- 238000005211 surface analysis Methods 0.000 claims description 30
- 230000006698 induction Effects 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000012806 monitoring device Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/06—Control devices, e.g. for safety, warning or fault-correcting interrupting the drive in case of driving element breakage; Braking or stopping loose load-carriers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an intelligent belt monitoring and early warning device, which relates to the technical field of belt conveyors. The control system of the invention obtains and processes the starting signal of the conveyor starting system, transmits the processed signal to the monitoring component, and the monitoring component is used for timely monitoring the running condition of the belt of the conveyor starting system and feeding back the running condition to the control system, namely the whole belt running is intelligently controlled, thereby overcoming the defects of untimely monitoring and labor cost waste existing in manual monitoring of the running condition of the belt.
Description
Technical Field
The invention relates to the technical field of belt conveyors, in particular to an intelligent belt monitoring and early warning device.
Background
In recent years, as the transport capacity of the belt conveyor increases, the tension applied to the belt increases, and the tension applied to the belt increases from 200kN to 1000-1200kN. At present, the device of belt atress mainly takes the cylinder as the main part, because the great and material of belt mainly takes steel wire and rubber to combine as the main part of cylinder tension, long-term high strength operation can lead to the belt to appear breaking, wearing and tearing, off tracking and tear the emergence of other adverse condition at atress in-process to can influence the life of belt. In addition, the existing coal mine distribution area in China is mainly concentrated in northwest, the extremely low temperature in winter can reach-40 ℃, and the belt running in extremely cold weather easily causes the problems of large friction force, material stiffness, icing, running stagnation and the like.
The length of the belt conveyor is generally 300-2000m, the height is 30-300m, the belt monitoring is a time-consuming and labor-consuming work, and the simple manual inspection of the belt can cause unnecessary labor cost and time waste.
Therefore, how to reduce the monitoring cost and monitor the running condition of the belt timely, and taking corresponding measures timely become a technical problem to be solved by those skilled in the art.
Disclosure of Invention
Therefore, the invention aims to provide an intelligent belt monitoring and early warning device, which solves the technical problems of untimely monitoring and labor cost waste caused by manual monitoring of the running condition of a belt in the prior art.
In order to achieve the above purpose, the invention provides an intelligent belt monitoring and early warning device, which comprises a conveyor starting system, a monitoring component and an intelligent control box, wherein a control system is arranged in the intelligent control box, the conveyor starting system is electrically connected with the control system, the control system is electrically connected with the monitoring component, the control system obtains a starting signal of the conveyor starting system and transmits the processed signal to the monitoring component after processing, and the monitoring component is used for timely monitoring the running condition of a belt of the conveyor starting system and feeding back the running condition to the control system.
According to an alternative embodiment, the monitoring assembly comprises a sensing plate, a temperature and humidity sensor and a monitoring camera, and the control system is electrically connected with the sensing plate, the temperature and humidity sensor and the monitoring camera at the same time.
According to an alternative implementation mode, a parameter display board is arranged on the surface of the intelligent control box, and the control system is electrically connected with the parameter display board.
According to an alternative embodiment, the control system comprises a belt speed monitoring module and a belt stress monitoring module, wherein the belt speed monitoring module and the belt stress monitoring module are electrically connected with the parameter display panel, and the induction plate is electrically connected with the belt speed monitoring module and the belt stress monitoring module at the same time.
According to an alternative embodiment, the control system further comprises a belt stress comparison module, the belt stress monitoring module is electrically connected with the belt stress comparison module, and the belt stress comparison module is electrically connected with the conveyor starting system, the parameter display panel and the voice prompt module.
According to an alternative embodiment, the control system further comprises a belt surface monitoring module and a belt surface analysis module, the temperature and humidity sensor and the monitoring camera are electrically connected with the belt surface monitoring module at the same time, the belt surface monitoring module is electrically connected with the belt surface analysis module, and the belt surface analysis module is electrically connected with the parameter display panel.
According to an alternative embodiment, the belt surface analysis module further comprises an alarm lamp, the control system further comprises an alarm lamp control module and a voice prompt module, the alarm lamp control module is electrically connected with the alarm lamp and the belt surface analysis module, the voice prompt module is also electrically connected with the alarm lamp and the belt surface analysis module, and the alarm lamp control module is electrically connected with the parameter display panel.
According to an optional implementation manner, the control system further comprises a temperature and humidity control module, a heater and a radiator are further arranged in the intelligent control box, the temperature and humidity control module is electrically connected with the temperature and humidity sensor, and the temperature and humidity control module is electrically connected with the heater and the radiator at the same time.
According to an alternative embodiment, the control system further comprises a temperature and humidity monitoring module, and the temperature and humidity monitoring module is electrically connected with the temperature and humidity sensor and the parameter display panel at the same time.
According to an optional implementation manner, the intelligent temperature and humidity sensor comprises a first support plate, a second support plate and a third support plate, wherein the third support plate is arranged above the first support plate at intervals of a preset distance, the second support plate comprises two pieces, is vertically arranged on two sides of the first support plate and the third support plate, is fixedly connected with the first support plate and the third support plate, is fixedly arranged on the upper surface of the third support plate through a temperature and humidity sensor, and is arranged on the lower surface of the first support plate through a sensing plate and a monitoring camera.
The belt intelligent monitoring and early warning device provided by the invention has the following technical effects:
the intelligent belt monitoring and early warning device mainly comprises a conveyor starting system, a monitoring assembly and an intelligent control box, wherein a control system is arranged in the intelligent control box, the conveyor starting system is electrically connected with the control system, and the control system is electrically connected with the monitoring assembly.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view of an intelligent belt monitoring and early warning device according to an embodiment of the present invention;
FIG. 2 is a schematic side view of the intelligent belt monitoring and early warning apparatus of FIG. 1;
fig. 3 is a control flow chart of the belt intelligent monitoring and early warning apparatus in fig. 1.
Wherein, fig. 1-3:
1. an induction plate; 2. a first support plate; 3. a second support plate; 4. h-shaped steel; 5. a third support plate; 6. an inductor base; 7. a temperature and humidity sensor; 8. an alarm lamp; 9. an electric wire; 10. monitoring a camera; 12. an intelligent control box; 13. a motor; 14. a motor base; 16. a heat radiation window; 17. a parameter display panel; 18. and a control box supporting plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
Referring to fig. 1-3, a schematic diagram of a structure and a control flow of an intelligent belt monitoring and early warning apparatus according to an embodiment of the present invention is shown, where the intelligent belt monitoring and early warning apparatus includes a conveyor starting system, a monitoring assembly, and an intelligent control box 12, as shown in fig. 3.
A conveyor start system for controlling the start and stop of a conveyor belt.
The intelligent control box 12 is internally provided with a control system, the conveyor starting system is electrically connected with the control system, the control system is electrically connected with the monitoring component, the control system obtains a starting signal of the conveyor starting system and then processes the starting signal, the processed signal is transmitted to the monitoring component, and the monitoring component is used for timely monitoring the running condition of a belt of the conveyor starting system and feeding the running condition back to the control system, and the control system obtains the running condition of the belt and then makes corresponding display or prompt.
The surface of the intelligent control box 12 in this embodiment is provided with a parameter display panel 17, and the control system is electrically connected with the parameter display panel 17, that is, the control system displays the obtained running condition of the belt through the parameter display panel 17.
The monitoring assembly is used for directly obtaining the running condition of the belt and comprises a sensing plate 1, a temperature and humidity sensor and a monitoring camera 10, the control system is electrically connected with the sensing plate 1, the temperature and humidity sensor and the monitoring camera 10 at the same time, the sensing plate 1 is used for directly obtaining the running condition and the stress condition of the belt, the temperature and humidity sensor is used for obtaining the temperature and humidity of the belt and the surrounding environment, the monitoring camera 10 is used for obtaining the surface condition of the belt, and the surface condition comprises the surface abrasion, tearing, hole breaking, icing, corrosion, stiffness, the service cycle of the belt and the like.
After the conveyor starting system is started, the belt starts to run, and the induction plate 1, the temperature and humidity sensor and the monitoring camera 10 are started accordingly.
Specifically, the control system comprises a belt speed monitoring module and a belt stress monitoring module, wherein the belt speed monitoring module and the belt stress monitoring module are electrically connected with the parameter display panel 17, and the induction plate 1 is electrically connected with the belt speed monitoring module and the belt stress monitoring module at the same time.
In the process of belt running, the induction plate 1 obtains the timely speed of the belt, and after the signals are processed by the belt speed monitoring module, the signals are displayed by the parameter display plate 17, and the range of the belt speed is 3.0-6.0 m/s.
In the belt running process, the induction plate 1 obtains the timely stress condition of the belt, and the signals are displayed through the parameter display plate 17 after being processed by the belt stress monitoring module. In order to protect the use condition of the belt, the tension born by the belt cannot exceed 1000kN under normal conditions, and cannot exceed 1200kN at maximum; the belt parameter display panel 17 also feeds back the stress data of the belt in real time during the operation.
Further, referring to fig. 3, the control system further includes a belt stress comparing module, and the belt stress monitoring module is electrically connected to the belt stress comparing module, and the belt stress comparing module is electrically connected to the conveyor starting system, the parameter display panel 17, and the voice prompt module.
The belt stress comparison module is used for comparing the data obtained by the belt stress monitoring module with a preset data range in the belt running process, if the stress of the belt exceeds a proper running range in the running process, the belt comparison module timely transmits the data to the conveyor starting system, and then the stress is reduced to a proper stress range by matching with the roller; when the stress is too small, the belt stress comparison module can transmit data to the conveyor starting system as well as the operation when the stress of the belt is too large, and then the stress is increased to a proper stress range by matching with the roller.
Because the belt atress compares the module and is connected with parameter display board 17 and voice prompt module electricity, when the comparison data of belt atress comparison module is not in the scope of predetermineeing, parameter display board 17 can make the suggestion to carry out the suggestion through voice prompt module simultaneously, in order to avoid the belt because tension is too little or too big and influence conveyer's conveying efficiency.
Further, referring to fig. 3, the control system further includes a belt surface monitoring module and a belt surface analysis module, the temperature and humidity sensor and the monitoring camera 10 are electrically connected with the belt surface monitoring module, the belt surface monitoring module is electrically connected with the belt surface analysis module, and the belt surface analysis module is electrically connected with the parameter display panel 17.
In order to obtain the running condition of the belt more intuitively, the belt conveyor belt monitoring system further comprises an alarm lamp 8, a control system further comprises an alarm lamp 8 control module and a voice prompt module, the alarm lamp 8 control module is electrically connected with the alarm lamp 8 and the belt surface analysis module, the voice prompt module is also electrically connected with the alarm lamp 8 and the belt surface analysis module, and the alarm lamp 8 control module is electrically connected with the parameter display panel 17.
The specific process is as follows: the monitoring camera 10 can combine the condition of temperature and humidity sensor real-time reaction belt upper and lower surface when the belt is running to the condition feedback of belt upper and lower surface is to belt surface monitoring module, and belt surface monitoring module gives belt surface analysis module with signal transmission, and the condition of current belt is analyzed through belt surface analysis module.
The method is concretely divided into the following cases:
when the belt surface analysis module analyzes that the belt is a brand-new belt, the control module of the alarm lamp 8 obtains the signal of the belt surface analysis module, and controls all the alarm lamps 8 to be green in operation after processing;
when the belt surface analysis module analyzes other conditions such as abrasion, tearing, breaking, hole breaking and the like of the belt, the control module of the alarm lamp 8 obtains signals of the belt surface analysis module, and the alarm lamp 8 is controlled to adjust the color of the belt according to the service condition of the belt after processing;
when the belt surface analysis module analyzes that the belt is extremely slight and has no damage, the control module of the alarm lamp 8 obtains the signal of the belt surface analysis module, and the alarm lamp 8 is controlled to be green after being processed;
when the belt surface analysis module analyzes that the belt is slightly damaged and worn to a certain extent, the control module of the alarm lamp 8 obtains a signal of the belt surface analysis module, the alarm lamp 8 is controlled to be yellow through processing, and prompts can be displayed in the parameter display panel 17, but voice alarm can not be displayed;
when the belt surface analysis module analyzes that the belt has certain problems of abrasion, tearing and the like, the control module of the alarm lamp 8 obtains signals of the belt surface analysis module, the alarm lamp 8 is processed and controlled to be red, then the conditions are fed back to the parameter display panel 17, the problems of the belt are displayed after the belt is operated, the belt needs to be replaced in time, and meanwhile, the signals are transmitted to the voice prompt module which also sends out voice prompts;
when the belt surface analysis module analyzes that the belt is severely damaged, the control module of the alarm lamp 8 obtains signals of the belt surface analysis module, the alarm lamp 8 is processed and controlled to flash all the time while presenting red color, and the parameter display panel 17 can be matched with the voice prompt module to frequently prompt operators that the belt needs to be replaced, otherwise, the transportation efficiency of the belt conveyor can be affected.
Still further, referring to fig. 3, the control system further includes a temperature and humidity monitoring module and a temperature and humidity control module, the temperature and humidity monitoring module is electrically connected with the temperature and humidity sensor and the parameter display panel 17, the temperature and humidity sensor is electrically connected with the temperature and humidity control module, the intelligent control box 12 is further provided with a heater and a radiator, and the temperature and humidity control module is electrically connected with the heater and the radiator.
The side wall of the intelligent control box 12 is provided with a radiating window 16.
The temperature and humidity sensor obtains temperature and humidity signals in the belt running process and transmits the temperature and humidity signals to the temperature and humidity monitoring module, the temperature and humidity monitoring module processes the signals and transmits the signals to the parameter display panel 17, and the temperature and humidity of the belt are parameters through the parameter display panel 17. Because the temperature and humidity sensor still is connected with temperature and humidity control module electricity, after temperature and humidity sensor obtains the humiture signal of belt, transmit for temperature and humidity controller, temperature and humidity controller compares with the temperature range of settlement, if humiture is less than the humiture of settlement, then the heater starts, if humiture is greater than the humiture of settlement, then the radiator starts.
The heater and the radiator of the embodiment play a role in adjusting temperature and humidity, when the external temperature and humidity are not satisfied with the belt running condition, the heater and the radiator can adjust according to the data provided by the temperature and humidity sensor 7, then the data is fed back to the parameter display panel 17, and the parameter display panel 17 can feed back the temperature and humidity in real time no matter when the heater and the radiator stop or operate.
When realizing temperature and humidity control, temperature and humidity sensors 7 of both sides can in time feed back the data to temperature and humidity control module through electric wire 9 according to external circumstances, and temperature and humidity control module can convey instruction to heater and radiator earlier after receiving external environment data, then heater and radiator can heat and radiating operation to current system through electric wire 9 in the second backup pad 3 of first backup pad 2 and both sides. The temperature and humidity at this moment also can cooperate the work of heater and radiator always, can provide current temperature and humidity condition in real time, and then two temperature and humidity control modules can automatic stop operation after external temperature and humidity satisfy suitable condition.
In order to realize the support to induction plate 1, temperature and humidity sensor, surveillance camera head 10, the motor, alarm lamp 8 and intelligent control case 12, see the illustration of fig. 1 and 2, still include supporting component, supporting component includes first backup pad 2, second backup pad 3 and third backup pad 5, the top of first backup pad 2 is located to third backup pad 5 interval preset distance, second backup pad 3 includes two, vertically locates the both sides of first backup pad 2 and third backup pad 5, with first backup pad 2 and third backup pad 5 fixed connection, intelligent control case 12 and temperature and humidity sensor are fixed to be located the upper surface of third backup pad 5, the lower surface of first backup pad 2 is located to induction plate 1 and surveillance camera head 10.
In order to strengthen the connection strength between the first support plate 2 and the third support plate 5, the first support plate 2 and the third support plate 5 are provided with H-shaped steel 4, a control box support plate 18 is arranged below the intelligent control box 12, and the control box support plate 18 is used for supporting the intelligent control box 12, and is mainly used for guaranteeing connection, support and overaction when a belt is operated, whether the H-shaped steel 4 or the control box support plate 18.
Referring to fig. 1 and 2, when the belt conveyor is started, the motor receives a signal from the main switch and then starts simultaneously with the conveyor. After the motor is started, the intelligent control box 12 is started immediately, and a command is transmitted to each part to monitor the belt condition.
The monitoring device of this embodiment is equipped with 8 alarm lamps 8 in total, which represent wear, tear, hole, ice, corrosion, stiffness, life cycle of the belt and temperature and humidity of the belt, respectively. After a certain period of use, if one of the indexes has problems, the system can carry out different alarm modes according to the current conditions of the belt and the system.
The motor base 14, the sensor base 6, the first support plate 2 and the intelligent control box 12 base of the monitoring device of this embodiment play an excessive role in ensuring that the electric wire 9 is connected to each component, supplying heat, refrigerating and transmitting signals after the intelligent control box 12 issues instructions. The inside of the electric wire 9 is mainly made of insulating materials, and the electric wire 9 can ensure that accidents such as electric leakage and short circuit do not occur when the electric wire transmits signals, supplies heat and refrigerates.
The intelligent control box 12 of the present embodiment can monitor the current temperature, humidity and usage of the belt, and also can perform intelligent analysis on its usage. After the intelligent control box 12 is started, the parameter display panel 17 and the voice prompt module can effectively prompt the use condition of each current part and the resolution of the current monitoring camera 10 besides analyzing the current surrounding environment and the condition of the belt. After the monitoring device is operated for a period of time, the system automatically prompts operators and maintenance personnel when the current equipment should be replaced according to the current use condition of the electric wire 9, the inductive equipment and the like.
In the description of the present invention, it is to be noted that, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention can be understood as appropriate by those of ordinary skill in the art.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a belt intelligent monitoring early warning device, its characterized in that, includes conveyer start-up system, control module and intelligent control case, be equipped with control system in the intelligent control case, conveyer start-up system with the control system electricity is connected, control system with the control module electricity is connected, control system obtains behind the start-up signal of conveyer start-up system and through handling, will handle the signal transfer for the control module, the control module is used for in good time monitoring the running condition of conveyer start-up system's belt, and with the running condition feedback feed back control system.
2. The belt intelligent monitoring and early warning device according to claim 1, wherein the monitoring assembly comprises an induction plate, a temperature and humidity sensor and a monitoring camera, and the control system is electrically connected with the induction plate, the temperature and humidity sensor and the monitoring camera at the same time.
3. The belt intelligent monitoring and early warning device according to claim 2, wherein a parameter display panel is arranged on the surface of the intelligent control box, and the control system is electrically connected with the parameter display panel.
4. The belt intelligent monitoring and early warning device according to claim 3, wherein the control system comprises a belt speed monitoring module and a belt stress monitoring module, wherein the belt speed monitoring module and the belt stress monitoring module are electrically connected with the parameter display panel, and the induction plate is electrically connected with the belt speed monitoring module and the belt stress monitoring module at the same time.
5. The belt intelligent monitoring and early warning device according to claim 4, wherein the control system further comprises a belt stress comparison module, the belt stress monitoring module is electrically connected with the belt stress comparison module, and the belt stress comparison module is electrically connected with the conveyor starting system, the parameter display panel and the voice prompt module.
6. The belt intelligent monitoring and early warning apparatus according to claim 3, wherein the control system further comprises a belt surface monitoring module and a belt surface analysis module, the temperature and humidity sensor and the monitoring camera are electrically connected with the belt surface monitoring module at the same time, the belt surface monitoring module is electrically connected with the belt surface analysis module, and the belt surface analysis module is electrically connected with the parameter display panel.
7. The belt intelligent monitoring and early warning apparatus according to claim 6, further comprising an alarm lamp, wherein the control system further comprises an alarm lamp control module and a voice prompt module, wherein the alarm lamp control module is electrically connected with the alarm lamp and the belt surface analysis module, the voice prompt module is also electrically connected with the alarm lamp and the belt surface analysis module, and the alarm lamp control module is electrically connected with the parameter display panel.
8. The belt intelligent monitoring and early warning device according to claim 3, wherein the control system further comprises a temperature and humidity control module, a heater and a radiator are further arranged in the intelligent control box, the temperature and humidity control module is electrically connected with the temperature and humidity sensor, and the temperature and humidity control module is electrically connected with the heater and the radiator at the same time.
9. The belt intelligent monitoring and early warning device according to claim 8, wherein the control system further comprises a temperature and humidity monitoring module, and the temperature and humidity monitoring module is electrically connected with the temperature and humidity sensor and the parameter display panel at the same time.
10. The belt intelligent monitoring and early warning device according to any one of claims 4 to 9, further comprising a supporting assembly, wherein the supporting assembly comprises a first supporting plate, a second supporting plate and a third supporting plate, the third supporting plate is arranged above the first supporting plate at a preset distance, the second supporting plate comprises two pieces, the second supporting plate is vertically arranged on two sides of the first supporting plate and the third supporting plate and fixedly connected with the first supporting plate and the third supporting plate, the intelligent control box and the temperature and humidity sensor are fixedly arranged on the upper surface of the third supporting plate, and the sensing plate and the monitoring camera are arranged on the lower surface of the first supporting plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310452007.6A CN116280997A (en) | 2023-04-24 | 2023-04-24 | Belt intelligent monitoring early warning device |
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| CN202310452007.6A CN116280997A (en) | 2023-04-24 | 2023-04-24 | Belt intelligent monitoring early warning device |
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| CN201506625U (en) * | 2009-08-14 | 2010-06-16 | 淮南万泰电子股份有限公司 | Intelligent monitoring device of belt conveyer for mining |
| CN107685990A (en) * | 2016-08-05 | 2018-02-13 | 成都宇卓时代科技有限公司 | A kind of mining belt conveyor monitoring system |
| CN108639710A (en) * | 2018-05-18 | 2018-10-12 | 陕西陕煤黄陵矿业有限公司 | A kind of control system and method for belt operation |
| CN209259018U (en) * | 2018-12-12 | 2019-08-16 | 西和县中宝矿业有限公司 | A kind of tailing belt unit lock-in control system |
| CN114955446A (en) * | 2022-06-27 | 2022-08-30 | 欧普瑞泰环境科技有限公司 | Floated belt conveyor belt monitoring system |
| CN115583475A (en) * | 2022-11-03 | 2023-01-10 | 武汉顶力康自动化有限公司 | Intelligent control device and control method for preventing tearing and deviation of conveying belt |
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