CN103135500A - Machining controlling system of bending machine - Google Patents
Machining controlling system of bending machine Download PDFInfo
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- CN103135500A CN103135500A CN2013100285497A CN201310028549A CN103135500A CN 103135500 A CN103135500 A CN 103135500A CN 2013100285497 A CN2013100285497 A CN 2013100285497A CN 201310028549 A CN201310028549 A CN 201310028549A CN 103135500 A CN103135500 A CN 103135500A
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Abstract
The invention discloses a controlling system of a bending machine. The system is used for machining automatically plate materials of the bending machine. The whole controlling system is composed of a controller, a man-machine operation interface, a signal input module and a signal output module. According to the machining controlling system of the bending machine, reliability and stability of a programmable logic controller (PLC) controller automation are fully used. Precision of machining the plate materials of the bending machine is guaranteed based on a PLC movement controlling software procedure. A motor is operated reasonably, thus heating of hydraulic oil in a hydraulic pressure station is reduced. Resource waste of production processes is avoided. Due to the fact that the structure is simplified, thus working efficiency of the bending machine is greatly improved.
Description
Technical field
The present invention relates to automatic processing technique field, relate in particular to a kind of bender control system for processing.
Background technology
In prior art, bender is widely used in the sheet metal manufacture field, has a lot of deficiencies and defective, mainly comprises the inaccurate waste that causes sheet material of Working position; The motor of bender is always in running order, causes the waste of electric power energy; Various faults easily appear in the bender complex structure.
Summary of the invention
Technical matters to be solved by this invention is to provide the bender control system for processing that a kind of structure employing PLC ingenious, reasonable in design controls.
For achieving the above object, the invention provides following technical scheme: a kind of bender control system, this system is used for processing bender sheet material automatically, the whole control system that is made of controller, man machine operation interface, signal input module and signal output module.
Controller: based on the PLC controller, the PLC system software is installed in it, based on PLC motion control software program;
WinCC man-machine interface: be connected with controller hardware;
Signal input module: comprise that automatic processing button, sheet material processed sensor, feeding sheet material approach switch to be processed, Qianmen close the signal that puts in place, Qianmen and open the signal that puts in place, back door and close the signal that puts in place, back door and open the signal that puts in place, the sheet material processing hydraulic oil oil temperature signal in signal, Hydraulic Station working signal and Hydraulic Station that puts in place;
Signal output module: comprise that the feeding motor is opened, the feeding motor cuts out, the discharging motor is opened, the discharging motor cuts out, Qianmen shutdown signal, Qianmen opening signal, back door shutdown signal, back door opening signal, sheet material processing signal and Hydraulic Station opening signal, Hydraulic Station shutdown signal.
Preferably, connect with the RS232 communication mode between described controller and WinCC man-machine interface, be used for showing the locating and displaying of each processing link of bender, improve the sheet material qualification rate.
Preferably, described signal input module also comprises grating signal and emergency stop switch, for the protection of operating personnel's handling safety, enters in the grating scope, and machine quits work at once; Work accident occurs in the operating personnel, can take immediately emergency stop switch, and the protection operating personnel is not subject to further injury.
Preferably, described signal output module also comprises the fault alarm hummer, prevents operating personnel's misoperation and causes the sheet material passing rate of processing to descend.
Adopt the beneficial effect of above technical scheme to be: the present invention takes full advantage of the automatic reliability and stability of PLC controller, based on PLC motion control software program, guarantee the degree of accuracy of bender machining sheet, rationally use machine operation, hydraulic oil heating in Hydraulic Station is reduced, avoid the wasting of resources of production link, due to the simplification of structure, the bender work efficiency is improved greatly.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Wherein, 1-controller, 2-WinCC man-machine interface, 3-signal input module, 4-signal output module.
Embodiment
In order to deepen the understanding of the present invention, the invention will be further described below in conjunction with embodiment and accompanying drawing, and this embodiment only is used for explaining the present invention, does not consist of the restriction to protection domain of the present invention.
Describe the preferred embodiment of the present invention in detail below in conjunction with accompanying drawing 1: a kind of bender control system, this system is used for processing bender sheet material automatically, the whole control system that is made of controller 1, man machine operation interface 2, signal input module 3 and signal output module 4.
Controller 1: based on the PLC controller, the PLC system software is installed in it, based on PLC motion control software program;
WinCC man-machine interface 2: be connected with controller hardware;
Signal input module 3: comprise that automatic processing button, sheet material processed sensor, feeding sheet material approach switch to be processed, Qianmen close the signal that puts in place, Qianmen and open the signal that puts in place, back door and close the signal that puts in place, back door and open the signal that puts in place, the sheet material processing hydraulic oil oil temperature signal in signal, Hydraulic Station working signal and Hydraulic Station that puts in place;
Signal output module 4: comprise that the feeding motor is opened, the feeding motor cuts out, the discharging motor is opened, the discharging motor cuts out, Qianmen shutdown signal, Qianmen opening signal, back door shutdown signal, back door opening signal, sheet material processing signal and Hydraulic Station opening signal, Hydraulic Station shutdown signal.
When sheet material counts zone to be processed, feeding sheet material approach switch to be processed is sensed signal, controller 1 sends the instruction Qianmen and opens with the feeding motor and open, make sheet material enter machining area, sheet material is processed the signal that puts in place and is opened, and controller 1 sends instruction Qianmen shutdown signal and cuts out the feeding motor, when forward and backward gate signal all puts in place, controller 1 sends instruction unpack Hydraulic Station working signal, and bender begins to enter manufacturing procedure; After the sheet material completion of processing, controller 1 sends instruction and stops Hydraulic Station work, opens rear gate signal and discharging motor, and sheet material shifts out bender, enters the further work flow process.
Connect with the RS232 communication mode between controller 1 and WinCC man-machine interface 2, be used for showing the locating and displaying of each processing link of bender, improve the sheet material qualification rate.
Signal input module 3 also comprises grating signal and emergency stop switch, for the protection of operating personnel's handling safety, enters in the grating scope, and machine quits work at once; Work accident occurs in the operating personnel, can take immediately emergency stop switch, and the protection operating personnel is not subject to further injury.
Signal output module 4 also comprises the fault alarm hummer, prevents operating personnel's misoperation and causes the sheet material passing rate of processing to descend.
Adopt the beneficial effect of above technical scheme to be: the present invention takes full advantage of the automatic reliability and stability of PLC controller, based on PLC motion control software program, guarantee the degree of accuracy of bender machining sheet, rationally use machine operation, hydraulic oil heating in Hydraulic Station is reduced, avoid the wasting of resources of production link, due to the simplification of structure, the bender work efficiency is improved greatly.
Above-described is only the preferred embodiment of the present invention, should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the invention design, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (4)
1. bender control system, this system is used for processing bender sheet material automatically, it is characterized in that: the whole control system that is made of controller, man machine operation interface, signal input module and signal output module.
Controller: based on the PLC controller, the PLC system software is installed in it, based on PLC motion control software program;
WinCC man-machine interface: be connected with controller hardware;
Signal input module: comprise that automatic processing button, sheet material processed sensor, feeding sheet material approach switch to be processed, Qianmen close the signal that puts in place, Qianmen and open the signal that puts in place, back door and close the signal that puts in place, back door and open the signal that puts in place, the sheet material processing hydraulic oil oil temperature signal in signal, Hydraulic Station working signal and Hydraulic Station that puts in place;
Signal output module: comprise that the feeding motor is opened, the feeding motor cuts out, the discharging motor is opened, the discharging motor cuts out, Qianmen shutdown signal, Qianmen opening signal, back door shutdown signal, back door opening signal, sheet material processing signal and Hydraulic Station opening signal, Hydraulic Station shutdown signal.
2. a kind of bender control system according to claim 1, is characterized in that: connect with the RS232 communication mode between described controller and WinCC man-machine interface.
3. a kind of bender control system according to claim 1, it is characterized in that: described signal input module also comprises grating signal and emergency stop switch.
4. a kind of bender control system according to claim 1, it is characterized in that: described signal output module also comprises the fault alarm hummer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100285497A CN103135500A (en) | 2013-01-25 | 2013-01-25 | Machining controlling system of bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100285497A CN103135500A (en) | 2013-01-25 | 2013-01-25 | Machining controlling system of bending machine |
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| Publication Number | Publication Date |
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| CN103135500A true CN103135500A (en) | 2013-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013100285497A Pending CN103135500A (en) | 2013-01-25 | 2013-01-25 | Machining controlling system of bending machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104375466A (en) * | 2014-11-14 | 2015-02-25 | 扬州固诚机床有限公司 | Bending machine control system |
| CN104859179A (en) * | 2015-05-27 | 2015-08-26 | 深圳市奥斯玛数控发展有限公司 | Control system of numerical control hydraulic bending machine |
| CN112845691A (en) * | 2020-12-23 | 2021-05-28 | 天水锻压机床(集团)有限公司 | Intelligent control system and method for efficient machining and forming unit of heavy plate |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655703A (en) * | 2009-08-05 | 2010-02-24 | 无锡信捷电气有限公司 | Numerical control bender control system |
| CN102650868A (en) * | 2012-05-07 | 2012-08-29 | 南通恒力重工机械有限公司 | Control mechanism of plate rolling machine controlled by using programmable computer controller |
| CN102830652A (en) * | 2012-09-27 | 2012-12-19 | 中国二十二冶集团有限公司 | Automation control system for plate forming production line |
| CN102866665A (en) * | 2012-09-27 | 2013-01-09 | 华南理工大学 | Multi-axial synchronous control system and method for all-electric bending machine |
| CN203191775U (en) * | 2013-01-25 | 2013-09-11 | 马鞍山市中亚机床制造有限公司 | Bending machine processing control system |
-
2013
- 2013-01-25 CN CN2013100285497A patent/CN103135500A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655703A (en) * | 2009-08-05 | 2010-02-24 | 无锡信捷电气有限公司 | Numerical control bender control system |
| CN102650868A (en) * | 2012-05-07 | 2012-08-29 | 南通恒力重工机械有限公司 | Control mechanism of plate rolling machine controlled by using programmable computer controller |
| CN102830652A (en) * | 2012-09-27 | 2012-12-19 | 中国二十二冶集团有限公司 | Automation control system for plate forming production line |
| CN102866665A (en) * | 2012-09-27 | 2013-01-09 | 华南理工大学 | Multi-axial synchronous control system and method for all-electric bending machine |
| CN203191775U (en) * | 2013-01-25 | 2013-09-11 | 马鞍山市中亚机床制造有限公司 | Bending machine processing control system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104375466A (en) * | 2014-11-14 | 2015-02-25 | 扬州固诚机床有限公司 | Bending machine control system |
| CN104859179A (en) * | 2015-05-27 | 2015-08-26 | 深圳市奥斯玛数控发展有限公司 | Control system of numerical control hydraulic bending machine |
| CN112845691A (en) * | 2020-12-23 | 2021-05-28 | 天水锻压机床(集团)有限公司 | Intelligent control system and method for efficient machining and forming unit of heavy plate |
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Application publication date: 20130605 |