CN209614781U - A kind of assembly system of panoramic skylight - Google Patents
A kind of assembly system of panoramic skylight Download PDFInfo
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- CN209614781U CN209614781U CN201920299223.0U CN201920299223U CN209614781U CN 209614781 U CN209614781 U CN 209614781U CN 201920299223 U CN201920299223 U CN 201920299223U CN 209614781 U CN209614781 U CN 209614781U
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- skylight
- sash
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- assembly
- detection station
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Abstract
The utility model discloses a kind of assembly systems of panoramic skylight, it include skylight sash positioning assembly tooling, skylight sash transshipment acitivity, the automatic oiling device of guide rail, skylight sash mechanical package matches tooling, skylight sash transmits lifting body automatically, automatic transporting mechanism, robot, skylight assembling line, skylight assembles pallet, skylight can match in the enterprising luggage of pallet, and skylight glass puts together machines people and tooling, and skylight assembling line is equipped with day window face difference detection station, skylight Function detection station, online silent room, the offline suspender of foldable arm.The advantages that production system of the whole series assembly panoramic skylight has design structure compact, reasonable, high production efficiency, quality assurance ability is strong.
Description
Technical field
The utility model relates to the manufactures of vehicle dormer window to produce and process technical field, specifically a kind of panoramic skylight
Assembly system.
Background technique
For vehicle dormer window as automobile level-one assembly components, the components itself constituted are more, and vehicle dormer window is filled in assembling
With very cumbersome in the process, quality conformance guarantees extremely difficult.The components of vehicle dormer window are complex-shaped, and assembly method is each
Different, this results in vehicle dormer window that can only be transmitted or be carried using assembling line in assembling process, is realized by hand by worker
The assembling of each components.This production model has led to that skylight Assembling Production efficiency is lower, and labor intensity of workers is higher, matter
Amount consistency is difficult to guarantee, and scrappage is high, therefore designs which type of skylight assembling line, how effectively to be realized man-machine mutual
It is dynamic, production efficiency is improved, labor intensity is reduced, guarantees that product quality consistency is the key that improve skylight industry manufacture level.
Summary of the invention
The purpose of the utility model is to provide a kind of assembly systems of three-dimensional panoramic skylight continuously installed.Pass through skylight
The automatic oiling device of frame transshipment acitivity, guide rail, skylight sash transmit lifting body automatically and automatic transporting mechanism, robot matches
It closes, solves the problems, such as that skylight Assembling Production efficiency bottom, labor intensity are higher.
The utility model aim is achieved by the following technical solution:
A kind of assembling structure of panoramic skylight, it includes skylight sash positioning assembly tooling (1), and the automatic oiling of guide rail is set
Standby (3), skylight sash mechanical package match tooling (4), and skylight assembling line (7), skylight assembles pallet (8), skylight glass dress
With robot and tooling (9), day window face difference detection station (10), skylight Function detection station (11), online silent room (12), folding
Fold arm-type offline suspender (13)；It is characterized by: assembly tooling (1) is positioned in skylight sash, the automatic oiling device of guide rail (3),
Skylight sash mechanical package matches tooling (4), skylight assembling line (7), and skylight assembles pallet (8), and skylight glass puts together machines
People and tooling (9), day window face difference detection station (10), the top of skylight Function detection station (11) and online silent room (12)
It is provided with transhipment slideway, the skylight sash transshipment acitivity (2) with crane is additionally provided on the slideway, the skylight after assembly is offline
It is offline in the offline suspender of foldable arm (13) of skylight assembling line (7) line tail by setting；On skylight assembling line
It is additionally provided with a day window face difference detection station (10), skylight Function detection station (11), online silent room (12).
It is provided with the skylight sash transshipment acitivity with slideway above skylight sash positioning assembly tooling, which can
By the skylight sash after assembly by slideway be transported to above the automatic oiling device of guide rail and under fall on the automatic oiling device of guide rail
On, after the completion of guide rail oiling, then skylight sash is transported to skylight sash mechanical package by skylight sash transshipment acitivity and matches tooling
On, lifting body is transmitted automatically by skylight sash by skylight sash and is transferred to robot automatic transporting buffer area, then by machine
People's automatic transporting mechanism is transported on the skylight assembly pallet of skylight assembling line；Skylight sash is transported to skylight glass assembly
Skylight sash and skylight glass are assembled together, the skylight after assembly by station by put together machines people and tooling of skylight glass
The offline offline suspender of foldable arm by the way that skylight assembling line line tail is arranged in is offline；It is also set on skylight assembling line
There are a day window face difference detection station, skylight Function detection station, online silent room.
The utility model further improvement lies in that: the structure of the skylight sash transshipment acitivity includes: linear ramp mechanism,
It is provided with cylinder and guide post regular worker's loading board in linear ramp mechanism, is covered respectively in the cylinder and guide post regular worker's loading board
Equipped with vertical telescopic cylinder, four straight-line guidance columns, pneumatic accessories；Skylight is equipped in cylinder and guide post regular worker's loading board lower part
Frame grabs tooling, skylight sash crawl tooling lower part be equipped with four sets positioning pins and flexible clamping air cylinder group at handgrip.
The utility model improves further include: the structure of the automatic oiling device of guide rail includes: skylight sash positioning and folder
Tight tooling, and the automatic oil application system being arranged on skylight sash positioning and clamping tool, dynamical system, automatic oil application system
The slideway mechanism of walking.It is automatically right by automatic oil application system after locating clip pulls tight in skylight sash positioning and clamping tool
Skylight sash guide rail carries out oiling.
The utility model improves further include: the structure that the skylight sash transmits lifting body automatically includes: skylight sash
Clamping tool transmit slideway mechanism, be disposed with upwards on the slideway mechanism clamping tool jacking and decline power mechanism,
Clamping tool jacking and decline guide rail, and clamp tight tooling with skylight sash and be connected.
The utility model improves further include: the day window face difference detection station is arranged on skylight assembling line, the face
Poor detection station is set to right above assembly line, and structure includes: Mian Cha testing agency vertical lifting mechanism, face difference detecting tool
Plate, face difference height detection sensor.
The utility model improves further include: the skylight Function detection station is arranged on skylight assembling line, knot
Structure includes: skylight current sensing mechanism, wind screen height detection mechanism, skylight anti-pinch tension detection mechanism.
The utility model improves further include: the online silent room is arranged on skylight assembling line, skylight assembly stream
Waterline position to the left from silent room lower part passes through, and structure includes: silent room room body, product overhead door, personnel's inlet/outlet, inspection
Survey and control system, air-conditioning system.
The beneficial effects of the utility model are: skylight sash on frame positioning tool after the assembly is completed, by skylight sash
Transshipment acitivity transports skylight sash, reduces labor intensity of workers；Skylight sash is transported to guide rail by skylight sash transshipment acitivity
In automatic oiling device tooling, oiling is carried out to frame guide rail automatically by the automatic oiling device of guide rail, saves artificial, raising production
Efficiency；Skylight sash is transmitted lifting body by skylight sash automatically and skylight sash is automatically carried by automatic transporting mechanism, robot
Onto skylight assembling line, labor intensity of workers is reduced；Skylight product positions assembly tooling, skylight sash machine in skylight sash
Tool assembly tooling, the skylight glass enterprising luggage of the toolings such as people and tooling that puts together machines are matched, and the assembly essence of skylight product is improved
Really, the consistency that ensure that skylight product assembly quality, reduces product rejection rate；After the completion of skylight Product Assembly, Yao Jinhang
Face difference detection, Function detection, noise measuring, have ensured the offline qualification rate of skylight product, improve skylight product quality and
The ability of market manifestation.The structure design of the utility model is reasonable, simple, efficient, effectively reduces skylight assembly labor intensity,
Production efficiency is improved, the quality of product is improved, reduces product rejection rate.
Detailed description of the invention
Fig. 1 is the integral layout simplified schematic diagram of the utility model assembly system；
Fig. 2 a, 2b, 2c are the utility model skylight sash transshipment acitivity and its structure schematic diagram；
Fig. 3 is the automatic oiling device simplified schematic diagram of the utility model guide rail；
Fig. 4 a, 4b are that the utility model skylight sash transmits lifting body and its structure schematic diagram automatically；
Fig. 5 is the utility model day window face difference detection station simplified schematic diagram；
Fig. 6 is the utility model skylight Function detection station simplified schematic diagram；
Fig. 7 is the online silent room simplified schematic diagram of the utility model.
In order to which the Design Conception of the utility model is explained further, with reference to the accompanying drawing and specific embodiment is practical new to this
Type is further described, and the present embodiment is only used for explaining the utility model, and the protection scope of the utility model is with claim
Subject to book.
Specific embodiment
Embodiment 1
It include skylight sash positioning assembly as shown in Figure 1, present embodiments providing a kind of assembly system of panoramic skylight
Tooling 1, skylight sash transshipment acitivity 2, the automatic oiling device 3 of guide rail, skylight sash mechanical package match tooling 4, and skylight sash is certainly
Dynamic transmission lifting body 5, automatic transporting mechanism, robot 6, skylight assembling line 7, skylight assemble pallet 8, skylight glass dress
With robot and tooling 9, day window face difference detection station 10, skylight Function detection station 11, online silent room 12, under foldable arm
Line suspender 13.Assembly tooling (1) is positioned in skylight sash, the automatic oiling device of guide rail (3), skylight sash mechanical package matches tooling
(4), skylight assembling line (7), skylight assemble pallet (8), and skylight glass puts together machines people and tooling (9), the inspection of day window face difference
It surveys station (10), is provided with transhipment slideway above skylight Function detection station (11) and online silent room (12), the slideway
On be additionally provided with the skylight sash transshipment acitivity (2) with crane, the skylight after assembly it is offline by setting skylight assemble flow
The offline suspender of foldable arm (13) of waterline (7) line tail is offline；A day window face difference detection work is additionally provided on skylight assembling line
Position (10), skylight Function detection station (11), online silent room (12).Wherein skylight guide rail and frame are positioned by skylight sash fills
It is assembled into skylight sash with the positioning of tooling 1, the precision of skylight sash assembling is positioned in skylight sash and assembled by positioning tool guarantee
The skylight sash transshipment acitivity 2(with slideway is provided with above tooling 1 as shown in Fig. 2 a, 2b, 2c), which can will assemble
It is as shown in Figure 3 that skylight sash afterwards by slideway is transported to the automatic oiling device 3(of guide rail) top and under fall on guide rail and apply automatically
In oily equipment 3.The automatic oiling device 3 of rear rail to the automatic oiling of skylight guide rail, after the completion of guide rail oiling, then by skylight sash
Skylight sash is transported to skylight sash mechanical package in tooling 4 by transshipment acitivity 2, and mechanical group is matched in skylight sash mechanical package
Positioning assembly is carried out in tooling 4, the precision that mechanical package is matched matches tooling guarantee by mechanical package.After the completion of mechanical package is matched, lead to
Cross skylight sash and transmit lifting body 5(automatically as shown in Fig. 4 a, 4b) skylight sash is transferred to robot automatic transporting caching
Area, then be transported on the skylight assembly pallet 8 of skylight assembling line 7 by automatic transporting mechanism, robot 6, entire skylight sash
Transhipment and handling process are all completed by automation equipment or tooling, and labor intensity can be effectively reduced, improve production efficiency.It
After window frame is transported on the skylight assembly pallet 8 of skylight assembling line 7, other smallclothes of skylight zero are assembled in secondary station
Part, when skylight sash circulates to skylight glass assembly station, the skylight glass finished product that the PU that takes has been coated is filled by skylight glass
Skylight glass and frame are assembled together with robot and tooling 9, the skylight after assembly is offline to be assembled by setting in skylight
The offline suspender 13 of foldable arm of 7 line tail of assembly line is offline.A day window face difference detection station is additionally provided on skylight assembling line
10(is as shown in Figure 5), skylight Function detection station 11(it is as shown in Figure 6), online silent room 12(it is as shown in Figure 7), ensure that day
The offline qualification rate of window product, improves the quality of skylight product.
Skylight sash transshipment acitivity 2 and its structural schematic diagram are as shown in Fig. 2, its structure includes: linear ramp mechanism 21, In
It is provided with cylinder and guide post regular worker loading board 22 in linear ramp mechanism 21, divides on the cylinder and guide post regular worker loading board 22
It is not set with vertical telescopic cylinder 23, four straight-line guidance columns 24, pneumatic accessories 25；In cylinder and guide post regular worker loading board 22
Lower part is equipped with skylight sash and grabs tooling 26, is equipped with four sets of positioning pins in skylight sash crawl 26 lower part of tooling and clamps gas with flexible
The handgrip 27 of cylinder composition.Skylight sash positions in assembly tooling 1 in skylight sash after the assembly is completed, by skylight sash transshipment acitivity
2 grab and are transported on the automatic oiling device 3 of guide rail；After the completion of skylight sash rail oil, then grabbed by skylight sash transshipment acitivity 2
Skylight sash mechanical package is taken and is transported to in tooling 4.This mechanism reduces labour and emphasizes, improves production efficiency.
The structural schematic diagram of the automatic oiling device 3 of guide rail is as shown in figure 3, its structure includes: skylight sash positioning and clamps
Tooling 34, and the automatic oil application system 31 being arranged on skylight sash positioning and clamping tool 34, dynamical system 32 are automatic to apply
The slideway mechanism 33 that oil system 31 is walked；The skylight sash to come is transported by skylight sash transshipment acitivity 2, is positioned in skylight sash
And on clamping tool 34 after locating clip pulls tight, oiling is carried out to skylight sash guide rail automatically by automatic oil application system 31.The skill
Art scheme saves artificial, raising production efficiency.
Skylight sash transmits the structural schematic diagram of lifting body 5 as shown in Fig. 4 a, 4b automatically, and structure includes: skylight frame
Frame clamping tool transmits slideway mechanism 51, is disposed with clamping tool jacking and decline power upwards on the slideway mechanism 51
Mechanism 52, clamping tool jacking and decline guide rail 53, and clamp tight tooling 54 with skylight sash and be connected.Mechanical group is assembled
Skylight sash lifting body 5 transmitted by skylight sash automatically transmitted, be transported to later by automatic transporting mechanism, robot 6
On the skylight assembly pallet 8 of skylight assembling line 7, reduces labour and emphasize, improve production efficiency.
The structural schematic diagram of its window face difference detection station 10 is as shown in figure 5, day window face difference detection station 10 is arranged in skylight
Right above assembling line 7, structure includes: Mian Cha testing agency vertical lifting mechanism 101, face difference detecting tool plate 102, face
Poor height detection sensor 103.Skylight glass face difference online automatic detection, has ensured the qualification rate of skylight glass face difference.
The structural schematic diagram of skylight Function detection station 11 is as shown in fig. 6, skylight Function detection station 11 is arranged in skylight
It on assembling line 7, is combined with assembly line, structure includes: skylight current sensing mechanism 111, wind screen height detection machine
Structure 112, skylight anti-pinch tension detection mechanism 113.Its window function online automatic detection, has ensured the qualification rate of day window function.
The structural schematic diagram of online silent room 12 is as shown in fig. 7, online silent room 12 is arranged in skylight assembling line 7
On, the position to the left from 12 lower part of silent room of skylight assembling line 7 passes through, and structure includes: silent room room body 121, product
Overhead door 122, personnel's inlet/outlet 123, inspection and control system 124, air-conditioning system 125.Skylight runs noise on-line checking, protects
Skylight operation noise is hindered in acceptability limit.
Claims (7)
1. a kind of assembly system of panoramic skylight, it includes skylight sash positioning assembly tooling (1), the automatic oiling device of guide rail
(3), skylight sash mechanical package matches tooling (4), skylight assembling line (7), and skylight assembles pallet (8), skylight glass assembly
Robot and tooling (9), day window face difference detection station (10), skylight Function detection station (11), online silent room (12) fold
Arm-type offline suspender (13)；It is characterized by: assembly tooling (1) is positioned in skylight sash, and the automatic oiling device of guide rail (3), day
Window frame mechanical package matches tooling (4), skylight assembling line (7), and skylight assembles pallet (8), and skylight glass puts together machines people
And tooling (9), day window face difference detection station (10) are set above skylight Function detection station (11) and online silent room (12)
It is equipped with transhipment slideway, the skylight sash transshipment acitivity (2) with crane is additionally provided on the slideway, the skylight after assembly is offline logical
The offline suspender of foldable arm (13) that setting is crossed in skylight assembling line (7) line tail is offline；On skylight assembling line also
Equipped with day window face difference detection station (10), skylight Function detection station (11), online silent room (12).
2. the assembly system of panoramic skylight according to claim 1, it is characterised in that: the skylight sash transshipment acitivity (2)
Structure include: linear ramp mechanism (21), cylinder and guide post regular worker's loading board are provided on linear ramp mechanism (21)
(22), it is respectively installed with vertical telescopic cylinder (23) in the cylinder and guide post regular worker loading board (22), four straight-line guidance columns
(24), pneumatic accessories (25)；Skylight sash crawl tooling (26), In are equipped in cylinder and guide post regular worker loading board (22) lower part
Skylight sash grab tooling (26) lower part be equipped with four sets positioning pins and flexible clamping air cylinder group at handgrip (27).
3. the assembly system of panoramic skylight according to claim 1, it is characterised in that: the automatic oiling device of guide rail (3)
Structure include: skylight sash positioning and clamping tool (34), and setting skylight sash positioning and clamping tool (34) on
Automatic oil application system (31), dynamical system (32), automatic oil application system (31) walking slideway mechanism (33).
4. the assembly system of panoramic skylight according to claim 1, it is characterised in that: the skylight sash transmits jacking automatically
The structure of mechanism (5) includes: skylight sash clamping tool transmission slideway mechanism (51), on the slideway mechanism (51) upwards successively
It is provided with clamping tool jacking and decline power mechanism (52), clamping tool jacking and decline guide rail (53), and and skylight frame
Frame clamps tight tooling (54) and is connected.
5. the assembly system of panoramic skylight according to claim 1, it is characterised in that: the day window face difference detection station
(10) it is arranged on skylight assembling line (7), which is set to right above assembly line, and structure includes: that face is poor
Testing agency's vertical lifting mechanism (101), face difference detecting tool plate (102), face difference height detection sensor (103).
6. the assembly system of panoramic skylight according to claim 1, it is characterised in that: the skylight Function detection station (11)
It is arranged on skylight assembling line (7), structure includes: skylight current sensing mechanism (111), wind screen height detection mechanism
(112), skylight anti-pinch tension detection mechanism (113).
7. the assembly system of panoramic skylight according to claim 1, it is characterised in that: online silent room (12) setting exists
On skylight assembling line (7), skylight assembling line (7) position to the left from silent room (12) lower part is passed through, structure packet
It includes: silent room room body (121), product overhead door (122), personnel's inlet/outlet (123), inspection and control system (124), air-conditioning system
It unites (125).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920299223.0U CN209614781U (en) | 2019-03-11 | 2019-03-11 | A kind of assembly system of panoramic skylight |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920299223.0U CN209614781U (en) | 2019-03-11 | 2019-03-11 | A kind of assembly system of panoramic skylight |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732327A (en) * | 2019-03-11 | 2019-05-10 | 柳州万超汽车天窗有限公司 | A kind of assembly system of panoramic skylight |
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2019
- 2019-03-11 CN CN201920299223.0U patent/CN209614781U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732327A (en) * | 2019-03-11 | 2019-05-10 | 柳州万超汽车天窗有限公司 | A kind of assembly system of panoramic skylight |
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