CN209327518U - An automatic probe detection mechanism for circuit board pins - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及电子元器件检测领域,尤其涉及一种线路板引脚自动化探针检测机构。The utility model relates to the field of detection of electronic components, in particular to an automatic probe detection mechanism for circuit board pins.
背景技术Background technique
开关电器是指能够关合、承载和开断正常回路条件下的电流并能关合、在规定的时间内承载和开断异常回路条件下的电流的开关装置。开关电器出厂时经常需要对开关电器的各个指标进行通断测试,判断其是否安全,如对耐压、通断、机械寿命、线圈电阻等性能进行检测。Switching apparatus refers to a switching device that can close, carry and break current under normal circuit conditions and can close, carry and break current under abnormal circuit conditions within a specified time. When the switchgear leaves the factory, it is often necessary to conduct on-off tests on various indicators of the switchgear to judge whether it is safe, such as testing performance such as withstand voltage, on-off, mechanical life, and coil resistance.
在用于某种机器中的继电器,就需要对其线圈电阻进行检测,通常是通过一个探针检测板上的探针插入继电器线圈引脚进行检测,现有的检测大多是采用一块探针检测板对应一种继电器线圈引脚规格,而继电器的型号有很多种,导致其线圈引脚的规格也有很多种,这样就需要加工多款探针检测板,成本高,管理存储不方便,并且检测的继电器的引脚规格变换时,需将探针检测板进行拆卸更换,然后电气接线才能再进行检测;同样,当检测其它线路板电子器件时,由于其引脚规格不同,也需要更换对应的探针检测板,然后电气接线才能再进行检测,费时费力,效率低,对员工的技术要求高。目前对线路板的引脚没有专门的检测装置,例如申请号:201720297766.X,专利名称:一种线路板自动检测装置。For a relay used in a certain machine, it is necessary to detect its coil resistance. Usually, a probe on a probe detection board is inserted into the pin of the relay coil for detection. Most of the existing detections use a probe to detect The board corresponds to a relay coil pin specification, and there are many types of relays, resulting in a variety of coil pin specifications, so it is necessary to process a variety of probe detection boards, which is costly and inconvenient to manage and store. When the pin specification of the relay is changed, the probe detection board needs to be disassembled and replaced, and then the electrical wiring can be tested again; similarly, when testing other circuit board electronic devices, due to the different pin specifications, the corresponding one needs to be replaced. Probe detection board, and then the electrical wiring can be tested again, which is time-consuming, laborious, inefficient, and requires high technical requirements for employees. At present, there is no special detection device for the pins of the circuit board, such as application number: 201720297766.X, patent name: an automatic detection device for circuit boards.
发明内容Contents of the invention
本实用新型针对现有技术中没有专门对线路板的引脚进行检测的缺点,提供一种线路板引脚自动化探针检测机构。The utility model provides an automatic probe detection mechanism for the pins of the circuit board aiming at the defect that the pins of the circuit board are not specially detected in the prior art.
为了解决上述技术问题,本实用新型通过下述技术方案得以解决:In order to solve the above technical problems, the utility model is solved through the following technical solutions:
一种线路板引脚自动化探针检测机构,包括操作台,操作台上安装有控制器;操作台的台面上安装有用于抓取线路板的机械手、用于放置线路板的输送台和用于检测线路板引脚的探针组件,控制器控制机械手卸装输送台上的线路板,控制器控制输送台带着线路板移动到探针组件,输送台设在探针组件前方,探针组件包括固定架、横向轨道、纵向轨道、横向滑块、纵向滑块、固定板和探针,固定架固定在操作台的台面上,横向轨道横向固定在固定架上端,横向滑块滑动在横向轨道上,纵向轨道纵向固定在横向滑块上,纵向滑块滑动在纵向轨道上,固定板垂直固定在纵向滑块上,探针安装在固定板,控制器控制横向滑块和纵向滑块移动并带动探针移动到线路板的引脚上。本实用新型能够通过机械手自动抓取操作台上的线路板并放置在输送台上,输送台夹紧线路板并将其输送到探针组件下,探针组件对线路板上的引脚进行耐压和机械寿命等性能进行检测。本机构自动化程度高,省时省力,效率高。An automatic probe detection mechanism for circuit board pins, comprising an operation table on which a controller is installed; on the table is installed a manipulator for grabbing circuit boards, a conveying table for placing circuit boards, and a The probe assembly for detecting the pins of the circuit board, the controller controls the manipulator to unload the circuit board on the conveying table, the controller controls the conveying table to move the circuit board to the probe assembly, the conveying table is set in front of the probe assembly, and the probe assembly includes Fixed frame, horizontal rail, vertical rail, horizontal slider, vertical slider, fixed plate and probe, the fixed frame is fixed on the table top of the operation table, the horizontal rail is fixed on the upper end of the fixed frame horizontally, and the horizontal slider slides on the horizontal rail , the longitudinal rail is longitudinally fixed on the horizontal slider, the longitudinal slider slides on the longitudinal rail, the fixed plate is vertically fixed on the longitudinal slider, the probe is installed on the fixed plate, the controller controls the movement of the horizontal slider and the longitudinal slider and drives The probes move over the pins on the board. The utility model can automatically grab the circuit board on the operation platform by the manipulator and place it on the conveying platform, the conveying platform clamps the circuit board and transports it to the probe assembly, and the probe assembly can withstand the pins on the circuit board. Pressure and mechanical life and other properties are tested. The mechanism has a high degree of automation, saves time and effort, and has high efficiency.
作为优选,横向轨道上设有第一燕尾导轨,横向滑块上设有第一燕尾槽,横向滑块通过第一燕尾槽滑动在第一燕尾导轨上;纵向轨道上设有第二燕尾导轨,纵向轨道上设有第二燕尾槽,纵向滑块通过第二燕尾槽滑动在第二燕尾导轨上。燕尾结构的横向滑块在横向轨道上移动时稳定性高,纵向滑块在纵向轨道上移动时稳定性高。Preferably, a first dovetail guide rail is provided on the transverse track, a first dovetail groove is provided on the transverse slider, and the transverse slider slides on the first dovetail guide rail through the first dovetail groove; a second dovetail guide rail is provided on the longitudinal track, A second dovetail groove is provided on the longitudinal track, and the longitudinal slider slides on the second dovetail guide rail through the second dovetail groove. The horizontal slider with dovetail structure has high stability when moving on the horizontal rail, and the vertical slider has high stability when moving on the longitudinal rail.
作为优选,横向轨道上端面固定有第一距离传感器,横向滑块上端面一端固定有第一定位块,第一定位块与第一距离传感器相对设置,控制器与第一距离传感器连接并控制横向滑块在横向轨道上滑动的距离。第一距离传感器方便操作员监控并控制横向滑块移动的距离,从而使得横向滑块能够从一个输送台准确的移动到另一个输送台。Preferably, a first distance sensor is fixed on the upper end surface of the transverse rail, and a first positioning block is fixed on one end of the upper end surface of the transverse slider. The first positioning block is arranged opposite to the first distance sensor, and the controller is connected to the first distance sensor and controls the lateral The distance the slider slides on the transverse rail. The first distance sensor is convenient for the operator to monitor and control the moving distance of the lateral slide, so that the lateral slide can accurately move from one conveyor table to another.
作为优选,输送台包括输送轨道和滑动在输送轨道上的输送板,输送板的上端面安装有两块夹板,两块夹板上设有用于容置线路板的凹槽,输送轨道上设有第三燕尾导轨,输送板上设有与第三燕尾导轨配合的第三燕尾槽。夹板能够牢牢的固定线路板,燕尾结构的输送板在输送轨道上移动稳定性高。As a preference, the conveying platform includes a conveying track and a conveying plate sliding on the conveying track. Two splints are installed on the upper surface of the conveying plate. The two splints are provided with grooves for accommodating circuit boards. The conveying track is provided with a second There are three dovetail guide rails, and a third dovetail groove matched with the third dovetail guide rail is arranged on the conveying plate. The splint can firmly fix the circuit board, and the conveyor plate with dovetail structure has high stability when moving on the conveyor track.
作为优选,输送轨道的侧壁上固定有第二距离传感器,输送板的侧壁上固定有与第二距离传感器相对的第二定位块,控制器与第二距离传感器连接并控制输送板移动距离。第二距离传感器方便操作员监控并控制纵向滑块上下移动的距离,从而使得纵向滑块能够带着探针准确的移动到不同厚度型号的线路板上。As preferably, a second distance sensor is fixed on the side wall of the conveying track, a second positioning block opposite to the second distance sensor is fixed on the side wall of the conveying plate, and the controller is connected with the second distance sensor and controls the moving distance of the conveying plate . The second distance sensor is convenient for the operator to monitor and control the distance that the vertical slider moves up and down, so that the vertical slider can accurately move to the circuit boards of different thickness models with the probe.
作为优选,机械手包括底座、旋转盘、机械臂和抓手,底座固定在操作台上,底座内安装有驱动电机,驱动电机的输出轴伸出底座的端面与旋转盘连接并驱动其转动,机械臂安装在旋转盘上,抓手安装在机械臂的端部。Preferably, the manipulator includes a base, a rotating disc, a mechanical arm and a gripper, the base is fixed on the console, and a drive motor is installed in the base, and the output shaft of the drive motor protrudes from the end face of the base to connect with the rotating disc and drive it to rotate. The arm is mounted on the rotating disk, and the gripper is mounted on the end of the mechanical arm.
作为优选,输送台的数量至少为两个。Preferably, the number of delivery platforms is at least two.
本实用新型由于采用了以上技术方案,具有显著的技术效果:Due to the adoption of the above technical scheme, the utility model has remarkable technical effects:
本实用新型能够通过机械手自动抓取操作台上的线路板并放置在输送台上,输送台夹紧线路板并将其输送到探针组件下,探针组件对线路板上的引脚进行耐压和机械寿命等性能进行检测。本机构自动化程度高,省时省力,效率高。The utility model can automatically grab the circuit board on the operation platform by the manipulator and place it on the conveying platform, the conveying platform clamps the circuit board and transports it to the probe assembly, and the probe assembly can withstand the pins on the circuit board. Pressure and mechanical life and other properties are tested. The mechanism has a high degree of automation, saves time and effort, and has high efficiency.
附图说明Description of drawings
图1是本实用新型第一位置状态的结构示意图。Fig. 1 is a structural schematic diagram of the first position state of the utility model.
图2是本实用新型第二位置状态的结构示意图。Fig. 2 is a schematic structural diagram of the second position state of the present invention.
图3是图1中机械手的结构示意图。Fig. 3 is a schematic structural diagram of the manipulator in Fig. 1 .
图4是图1中输送台的结构示意图。Fig. 4 is a schematic structural diagram of the conveying platform in Fig. 1 .
图5是图1中探针组件的结构示意图。Fig. 5 is a schematic structural diagram of the probe assembly in Fig. 1 .
以上附图中各数字标号所指代的部位名称如下:其中,10—操作台、11—控制器、12—操作台、13—输送台、14—探针组件、121—底座、122—旋转盘、123—机械臂、124—抓手、131—输送轨道、132—输送板、133—夹板、134—第二距离传感器、135—第二定位块、141—固定架、142—横向轨道、143—纵向轨道、144—横向滑块、145—纵向滑块、146—固定板、147—探针、148—第一距离传感器、149—第一定位块、1311—第三燕尾导轨。The names of the parts indicated by the numbers in the above drawings are as follows: Among them, 10—operating table, 11—controller, 12—operating table, 13—transporting table, 14—probe assembly, 121—base, 122—rotation Disc, 123—mechanical arm, 124—handle, 131—conveyor track, 132—conveyor plate, 133—splint, 134—second distance sensor, 135—second positioning block, 141—fixed frame, 142—transverse rail, 143—longitudinal track, 144—transverse slider, 145—longitudinal slider, 146—fixed plate, 147—probe, 148—first distance sensor, 149—first positioning block, 1311—third dovetail guide rail.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
实施例1Example 1
一种线路板引脚自动化探针检测机构,如图1-5所示,包括操作台10,操作台10为箱式操作台,操作台10上安装有控制器11,控制器11为PLC控制器,操作台10的台面上设有显示屏,方便操作员边写程序和数据监控;操作台10的台面上安装有用于抓取线路板的机械手12、用于放置线路板的输送台13和用于检测线路板引脚的探针组件14,本实施例输送台13的数量为两个,控制器11控制机械手12卸装输送台13上的线路板,控制器11控制输送台13带着线路板移动到探针组件14,输送台13设在探针组件14前方,探针组件14包括固定架141、横向轨道142、纵向轨道143、横向滑块144、纵向滑块145、固定板146和探针147,固定架141通过螺栓固定在操作台10的台面上,横向轨道142横向通过螺栓固定在固定架141上端,固定架141数量为两根,横向轨道142架设在两根固定架141上,固定架141为两根不锈钢制成的角钢板,横向滑块144滑动在横向轨道142上,横向轨道142上设有气缸(图中没有标出),气缸上伸缩有推杆,推杆与横向滑块144连接并推动其滑动,纵向轨道143纵向固定在横向滑块144上,纵向滑块145滑动在纵向轨道143上,纵向滑块145的驱动原理与横向滑块144相同,固定板146垂直固定在纵向滑块145上,固定板146上设有四个安装孔,探针147通过安装孔安装在固定板146,探针147的数量与安装孔的数量相同,探针147通过螺栓压紧在固定板146上,控制器11控制横向滑块144和纵向滑块145移动并带动探针147移动到线路板的引脚上。An automatic probe detection mechanism for circuit board pins, as shown in Figure 1-5, includes an operation console 10, the operation console 10 is a box-type operation console, a controller 11 is installed on the console 10, and the controller 11 is controlled by a PLC A display screen is provided on the table of the operation table 10, which is convenient for the operator to write programs and monitor data; the table of the operation table 10 is equipped with a manipulator 12 for grabbing circuit boards, a conveyor table 13 for placing circuit boards, and The probe assembly 14 used to detect the pins of the circuit board, the number of the conveying platform 13 in this embodiment is two, the controller 11 controls the manipulator 12 to unload the circuit board on the conveying platform 13, and the controller 11 controls the conveying platform 13 to carry the circuit board Plate moves to probe assembly 14, and conveying table 13 is located at probe assembly 14 ahead, and probe assembly 14 comprises fixed frame 141, transverse track 142, longitudinal track 143, transverse slide block 144, longitudinal slide block 145, fixed plate 146 and The probe 147 and the fixed frame 141 are fixed on the table top of the console 10 by bolts, the transverse rail 142 is fixed on the upper end of the fixed frame 141 by bolts in the transverse direction, the number of the fixed frame 141 is two, and the horizontal rail 142 is erected on two fixed frames 141 , fixed frame 141 is the angle steel plate that two stainless steels are made, and transverse slide block 144 slides on the transverse track 142, and transverse track 142 is provided with cylinder (not marked among the figure), telescopically has push rod on the cylinder, push rod and Horizontal slider 144 connects and promotes its sliding, longitudinal track 143 is longitudinally fixed on horizontal slider 144, and longitudinal slider 145 slides on longitudinal track 143, and the driving principle of longitudinal slider 145 is identical with transverse slider 144, and fixed plate 146 Vertically fixed on the longitudinal slider 145, the fixed plate 146 is provided with four mounting holes, the probes 147 are installed on the fixed plate 146 through the mounting holes, the number of the probes 147 is the same as the number of the mounting holes, and the probes 147 are pressed by bolts. Close on the fixed plate 146, the controller 11 controls the horizontal slider 144 and the vertical slider 145 to move and drives the probe 147 to move to the pins of the circuit board.
横向轨道142上设有第一燕尾导轨,横向滑块144上设有第一燕尾槽,横向滑块144通过第一燕尾槽滑动在第一燕尾导轨上;纵向轨道143上设有第二燕尾导轨,纵向轨道143上设有第二燕尾槽,纵向滑块145通过第二燕尾槽滑动在第二燕尾导轨上。The transverse rail 142 is provided with a first dovetail guide rail, the transverse slider 144 is provided with a first dovetail groove, and the transverse slider 144 slides on the first dovetail guide rail through the first dovetail groove; the longitudinal rail 143 is provided with a second dovetail guide rail , the longitudinal track 143 is provided with a second dovetail groove, and the longitudinal slider 145 slides on the second dovetail guide rail through the second dovetail groove.
横向轨道142上端面固定有第一距离传感器148,横向滑块144上端面一端固定有第一定位块149,第一定位块149与第一距离传感器148相对设置,控制器11与第一距离传感器148连接并控制横向滑块144在横向轨道142上滑动的距离。当横向滑块144滑动时,其上的第一定位块149与其同步移动,第一距离传感器148检测到第一定位块149的移动距离,控制器134接收第一距离传感器148的信号并控制横向轨道142上的气缸启停。The first distance sensor 148 is fixed on the upper end surface of the transverse rail 142, and the first positioning block 149 is fixed on one end of the upper end surface of the transverse slider 144. The first positioning block 149 is arranged opposite to the first distance sensor 148, and the controller 11 and the first distance sensor 148 is connected and controls the sliding distance of the transverse slider 144 on the transverse track 142 . When the lateral slider 144 slides, the first positioning block 149 on it moves synchronously with it, the first distance sensor 148 detects the moving distance of the first positioning block 149, and the controller 134 receives the signal of the first distance sensor 148 and controls the horizontal The cylinder on track 142 starts and stops.
输送台13包括输送轨道131和滑动在输送轨道131上的输送板132,输送板132的上端面安装有两块夹板133,其中一块夹板133固定,另一块夹板133通过气缸控制其移动,两块夹板133上设有用于容置线路板的凹槽,输送轨道131上设有第三燕尾导轨1311,输送板132上设有与第三燕尾导轨1311配合的第三燕尾槽。The delivery table 13 includes a delivery track 131 and a delivery plate 132 sliding on the delivery track 131. Two clamping plates 133 are installed on the upper surface of the delivery plate 132, wherein one clamping plate 133 is fixed, and the other clamping plate 133 is controlled by a cylinder to move. The splint 133 is provided with a groove for accommodating the circuit board, the conveying track 131 is provided with a third dovetail guide rail 1311 , and the conveying plate 132 is provided with a third dovetail groove matching the third dovetail guide rail 1311 .
输送轨道131的侧壁上固定有第二距离传感器134,输送板132的侧壁上固定有与第二距离传感器134相对的第二定位块135,控制器11与第二距离传感器134连接并控制输送板132移动距离。当输送板132移动时,第二距离传感器134就能够检测到第二定位块135距离变化,从而将其信号发送给控制器134,控制器134控制输送轨道131上的气缸启停。A second distance sensor 134 is fixed on the side wall of the conveying track 131, a second positioning block 135 opposite to the second distance sensor 134 is fixed on the side wall of the conveying plate 132, and the controller 11 is connected with the second distance sensor 134 and controls The transport plate 132 moves the distance. When the conveying plate 132 moves, the second distance sensor 134 can detect the distance change of the second positioning block 135, thereby sending its signal to the controller 134, and the controller 134 controls the start and stop of the cylinder on the conveying track 131.
机械手12包括底座121、旋转盘122、机械臂123和抓手124,机械臂123数量为两节,两节机械臂123通过销轴相互铰接在一起,底座121固定在操作台10上,底座121内安装有驱动电机,驱动电机的输出轴伸出底座121的端面与旋转盘122连接并驱动其转动,机械臂123安装在旋转盘122上,抓手124安装在机械臂123的端部。Manipulator 12 comprises base 121, rotating disc 122, mechanical arm 123 and gripper 124, and mechanical arm 123 quantity is two sections, and two section mechanical arms 123 are mutually hinged together by pin shaft, and base 121 is fixed on the console 10, and base 121 A driving motor is installed inside, and the output shaft of the driving motor stretches out from the end face of the base 121 to be connected with the rotating disk 122 and drive it to rotate.
实施例2Example 2
实施例2与实施例1特征基本相同,不同的是实施例2中操作台10上的输送台13只有一个。Embodiment 2 has basically the same features as Embodiment 1, except that there is only one conveying platform 13 on the operating platform 10 in Embodiment 2.
实施例3Example 3
实施例3与实施例1特征基本相同,不同的是实施例3中固定架141为一块折弯铁板,横向轨道142通过螺栓固定在折弯铁板上,折弯铁板底部的折弯部通过螺栓固定在操作台10上。Embodiment 3 has basically the same features as Embodiment 1. The difference is that in Embodiment 3, the fixing frame 141 is a bent iron plate, and the transverse rail 142 is fixed on the bent iron plate by bolts, and the bending part at the bottom of the bent iron plate It is fixed on the console 10 by bolts.
总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the utility model should fall within the scope of the utility model patent.
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| CN201821878320.7U CN209327518U (en) | 2018-11-14 | 2018-11-14 | An automatic probe detection mechanism for circuit board pins |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112255489A (en) * | 2020-11-03 | 2021-01-22 | 阿派斯智能科技(苏州)有限公司 | A detection device for a control panel |
| CN113267735A (en) * | 2021-03-15 | 2021-08-17 | 长春工业大学 | Intelligent device for detecting on-off state between wiring terminals in electric cabinet |
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2018
- 2018-11-14 CN CN201821878320.7U patent/CN209327518U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112255489A (en) * | 2020-11-03 | 2021-01-22 | 阿派斯智能科技(苏州)有限公司 | A detection device for a control panel |
| CN113267735A (en) * | 2021-03-15 | 2021-08-17 | 长春工业大学 | Intelligent device for detecting on-off state between wiring terminals in electric cabinet |
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