CN209298150U - A kind of full-automatic imbrication equipment of cell piece - Google Patents
A kind of full-automatic imbrication equipment of cell piece Download PDFInfo
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- CN209298150U CN209298150U CN201920226086.8U CN201920226086U CN209298150U CN 209298150 U CN209298150 U CN 209298150U CN 201920226086 U CN201920226086 U CN 201920226086U CN 209298150 U CN209298150 U CN 209298150U
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- motor
- conveyer belt
- imbrication
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- cell piece
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Abstract
The utility model discloses a kind of full-automatic imbrication equipment of cell piece, including feeding turntable station and the second conveyer belt, the feeding turntable station surface is equipped with magazine fixed platform, and feeding sucker is mounted on the upside of feeding turntable station, it is simultaneously first conveyer belt on the downside of feeding sucker, first conveyer belt is installed on the workbench by bracket, the shaft of first conveyer belt and the rotor of the first feeder motor are mutually fixed, and the first CCD positioning device the surface of the first feeder motor is mounted on by bracket, dispensing valve gear is mounted on the surface of first conveyer belt, and dispensing X-axis mobile motor is installed together with dispensing valve gear, dispensing Y-axis mobile motor is installed together with dispensing valve gear simultaneously, 2nd CCD positioning device is mounted on the surface of first conveyer belt by bracket.The full-automatic imbrication equipment of the cell piece, using more cave rotating disks be fed, without shut down can feeding, improve loading efficiency；The features such as work efficiency is high.
Description
Technical field
The utility model relates to solar-photovoltaic technology field, specially a kind of full-automatic imbrication equipment of cell piece.
Background technique
Conventional component generally uses welding that cell piece is cascaded, and in recent years, many module manufacturers are successively
Imbrication component technology is released, which is cut by laser, and cell piece is cut into small pieces, then by the small pieces electricity after cutting
The positive and negative anodes of pond piece are bonded to each other to form battery strings by conducting resinl, are finally fabricated to component, and traditional cell piece is folded
It is poor to there is the product quality produced in watt equipment, and feed need to be shut down when material is finished, influences the production efficiency of device
The defects of.
In order to solve disadvantage existing currently on the market, it is badly in need of improving the technology of cell piece imbrication equipment.
Utility model content
1. the technical issues that need to address
The utility model technical issues that need to address are, the cell piece imbrication equipment of the prior art is overcome to there is production
The defects of product quality out is poor, and feed need to be shut down when material is finished, influences the production efficiency of device, provides one kind
The full-automatic imbrication equipment of cell piece.The dispensing valve gear, the first CCD positioning device and the 2nd CCD positioning device have for
Produce quality and improve more, be fed using more cave rotating disks, without shut down can feeding, improve loading efficiency；Work efficiency is high
The features such as.
2. technical solution
To achieve the above object, the utility model provides the following technical solutions: a kind of full-automatic imbrication equipment of cell piece, packet
Feeding turntable station and the second conveyer belt are included, the feeding turntable station surface is equipped with magazine fixed platform, and feeding sucker
It is mounted on the upside of feeding turntable station, while being first conveyer belt on the downside of feeding sucker, first conveyer belt is installed by bracket
On the table, the shaft of first conveyer belt and the rotor of the first feeder motor are mutually fixed, and the first CCD positioning device passes through branch
Frame is mounted on the surface of the first feeder motor, and dispensing valve gear is mounted on the surface of first conveyer belt, and dispensing X-axis is mobile
Motor is installed together with dispensing valve gear, while dispensing Y-axis mobile motor is installed together with dispensing valve gear, the 2nd CCD
Positioning device is mounted on the surface of first conveyer belt by bracket, and imbrication apparatus for correcting be fixed on first conveyer belt just on
Side, while imbrication apparatus for correcting is installed together with imbrication Y-axis correction motor, imbrication X-axis corrects motor and imbrication Y-axis correction electricity
Machine is installed together；
Second conveyer belt is installed on the workbench by bracket, and the shaft of the second conveyer belt and the second feeder motor
Rotor be installed together, while the second conveyer belt and third conveyer belt are mounted in same level, and third conveyer belt turns
Axis is mutually fixed with the rotor for moving material servo motor, and third conveyer belt upper left side is equipped with product testing mechanism, workbench bottom
It is welded with mounting leg, Z axis moves material motor and Y-axis is moved material motor and is fixed by the bracket on third conveyer belt, the 4th conveying
Band is fixed on the table by mounting rack, and the 4th conveyer belt surface is equipped with weld heating device by bracket, while the
The shaft of four conveyer belts and the rotor of third feeder motor are mutually fixed, and are conveyed welding device by bolt and are mounted on the 4th conveyer belt
Downside, and jack welding device by bolt be mounted on convey welding device upper left side.
Preferably, the feeding turntable station bottom and the rotor of variable-frequency motor are mutually fixed, and magazine fixed platform is arranged
It is four groups, while magazine fixed platform is adapted with the size of cell piece, is fed using more cave rotating disks, on shuts down
Material improves loading efficiency.
Preferably, the model of first feeder motor, the second feeder motor and third feeder motor is F4IK25GN-
CM, and three groups of feeder motors pass through motor cabinet and are fixed on bracket.
Preferably, the model of the first CCD positioning device and the 2nd CCD positioning device is FT-HCV130H, and point
The model MY-2121 of glue valve gear, using double CCD detection and localizations, the correction of specific aim automatic deviation correction, imbrication quality is higher；Nothing
Punching press noise reduces working environment noise to human injury；Equipment internal space layout is reasonable, compact, reduces occupied area, drop
Low venue cost.
Preferably, the model of the dispensing X-axis mobile motor and dispensing Y-axis mobile motor is 5840-31ZY.
Preferably, the imbrication apparatus for correcting is by imbrication Y-axis correction motor, imbrication X-axis correction motor and corresponding correction
Arm composition, and the model of imbrication Y-axis correction motor and imbrication X-axis correction motor is 68KTYZ, using full-automatic imbrication equipment,
By conductive glue connection cell piece component, unit area component power is improved；Product collection automatic tile-stacking and CCD are detected, certainly automatically
Dynamic correction is welded in one, and compatible right angle piece string is integrally completed online with chamfering piece string.
Preferably, the Z axis moves material motor and Y-axis moves and expects that the model of motor is WS-4058GW.
3. beneficial effect
In conclusion the utility model has the beneficial effects that:
(1) relatively traditional welding series welding technique, technique upgrading；Using full-automatic imbrication equipment, pass through conductive glue connection
Cell piece component improves unit area component power；Product collection automatic tile-stacking and CCD are detected automatically, automatic deviation correction, are welded in one
Body, compatible right angle piece string are integrally completed online with chamfering piece string；
(2) not only relatively traditional series welding device realizes that technique is promoted to this product, but also compared to current market equipment, adds
Double CCD vision positioning systems, improve production quality more, are fed using more cave rotating disks, without shut down can feeding, mention
High loading efficiency；
(3) the quick loading and unloading design of exquisite rotating disk, efficiency increase substantially；Unit area group is improved using imbrication technique
Part power；Technical matters upgrading replaces the inefficient string welding machine of tradition；Without punching press noise, working environment noise is reduced to human injury；
Equipment internal space layout is reasonable, compact, reduces occupied area, reduces venue cost.
Detailed description of the invention
Fig. 1 is the utility model structure top view；
Fig. 2 is the utility model structure front view；
Fig. 3 is the utility model structural side view；
Fig. 4 is the utility model glue dispensing valve schematic device；
Fig. 5 is the utility model imbrication apparatus for correcting schematic diagram；
Fig. 6 is that the utility model structure moves material unit schematic diagram.
Figure label: 1, feeding turntable station, 2, magazine fixed platform, 3, feeding sucker, the 4, first feeder motor, 5,
One conveyer belt, the 6, the first CCD positioning device, 7, dispensing valve gear, 8, dispensing X-axis mobile motor, 9, dispensing Y-axis mobile motor,
10, the 2nd CCD positioning device, 11, imbrication apparatus for correcting, 12, imbrication Y-axis correction motor, 13, imbrication X-axis correction motor, 14,
Second conveyer belt, the 15, second feeder motor, 16, shifting material servo motor, 17, third conveyer belt, the 18, the 4th conveyer belt, 19, Z axis
Move material motor, 20, Y-axis shifting material motor, 21, conveying welding device, 22, product testing mechanism, 23, weld heating device, 24, jacking
Welding device, 25, third feeder motor, 26, mounting leg, 27, workbench.
Specific embodiment
The embodiments of the present invention that the following is further explained with reference to the attached drawings.
It refers to shown in attached drawing 1 to attached drawing 6, a kind of full-automatic imbrication equipment of cell piece, including feeding turntable station 1 and
Two conveyer belts 14,1 surface of feeding turntable station is equipped with magazine fixed platform 2, and feeding sucker 3 is mounted on feeding turntable station
1 upside, while being first conveyer belt 5 on the downside of feeding sucker 3,1 bottom of feeding turntable station and the rotor of variable-frequency motor are mutually solid
It is fixed, and magazine fixed platform 2 is set as four groups, while magazine fixed platform 2 is adapted with the size of cell piece, first conveyer belt
5 are mounted on workbench 27 by bracket, and the shaft of first conveyer belt 5 and the rotor of the first feeder motor 4 are mutually fixed, and first
CCD positioning device 6 is mounted on the surface of the first feeder motor 4 by bracket, and the first CCD positioning device 6 and the 2nd CCD are positioned
The model of device 10 is FT-HCV130H, and the model MY-2121 of dispensing valve gear 7, the first feeder motor 4, second are defeated
The model of power transmission machine 15 and third feeder motor 25 is F4IK25GN-CM, and three groups of feeder motors are fixed by motor cabinet
On bracket, dispensing valve gear 7 is mounted on the surface of first conveyer belt 5, and dispensing X-axis mobile motor 8 and dispensing valve gear 7
It is installed together, while dispensing Y-axis mobile motor 9 is installed together with dispensing valve gear 7, dispensing X-axis mobile motor 8 and dispensing
The model of Y-axis mobile motor 9 is 5840-31ZY, and the 2nd CCD positioning device 10 is mounted on first conveyer belt 5 by bracket
Surface, and imbrication apparatus for correcting 11 is fixed on the surface of first conveyer belt 5, while imbrication apparatus for correcting 11 and imbrication Y-axis
Correction motor 12 is installed together, and imbrication apparatus for correcting 11 is by imbrication Y-axis correction motor 12, imbrication X-axis correction motor 13 and phase
The correction arm composition answered, and the model of imbrication Y-axis correction motor 12 and imbrication X-axis correction motor 13 is 68KTYZ, imbrication X-axis
Correction motor 13 is installed together with imbrication Y-axis correction motor 12；Second conveyer belt 14 is mounted on workbench 27 by bracket,
And second conveyer belt 14 shaft and the rotor of the second feeder motor 15 be installed together, while the second conveyer belt 14 and third are defeated
Band 17 is sent to be mounted in same level, the shaft of third conveyer belt 17 is mutually fixed with the rotor for moving material servo motor 16, and the
Three conveyer belts, 17 upper left side is equipped with product testing mechanism 22, and 27 bottom of workbench is welded with mounting leg 26, and Z axis moves material motor
19 and Y-axis move material motor 20 be fixed by the bracket on third conveyer belt 17, Z axis move material motor 19 and Y-axis move material motor 20
Model be WS-4058GW, the 4th conveyer belt 18 is fixed on workbench 27 by mounting rack, and the 4th conveyer belt 18 just on
Side is equipped with weld heating device 23 by bracket, while the shaft of the 4th conveyer belt 18 and the rotor of third feeder motor 25 are mutually solid
Fixed, conveying welding device 21 is mounted on the downside of the 4th conveyer belt 18 by bolt, and jacks welding device 24 and pacified by bolt
Mounted in the upper left side of conveying welding device 21；
As shown in attached drawing 1 to attached drawing 6: product testing mechanism 22 is flowed into after the completion of heating, carries out artificial detection imbrication quality,
It meets the requirements and just enters the 4th conveyer belt 18 progress weld job, until welding is completed, finished product string flows out automatically, and the above speed is equal
It can customize；After the completion of setting, automated operation can be carried out by directly switching ATUO/ automatic mode in production；This product can
According to product difference, different product production technology file is stored, switching product is to switch corresponding program, it is convenient and efficient, it is full
Foot difference component production requirement；
As shown in attached drawing 1 to attached drawing 6: this product is mountable to the enough battery component workshops in space, is convenient for equipment
It places, convenient for the position of personnel's operation, needs external factory power and gas source that can be switched on according to use demand and use；It is logical
It crosses operator and is put into cell piece magazine, by 3 automatic charging of feeding sucker, after starting, just enter automatic operating mode, from list
Only cell piece enters, and flows out finished product string, is fully automated and carries out.
Working principle: in imbrication equipment full-automatic using the cell piece, manual mode is first switched to, by feeding turntable
It is put well inside the magazine fixed platform 2 of station 1 to imbrication cell piece, for cell piece specification requirement, customized setting picks and places position
It sets, is transported in first conveyer belt 5 by feeding sucker 3, the rotation of the first feeder motor 4 is mobile by the cell piece being placed on it
To 6 downside of the first CCD positioning device, then cell piece surface is detected by the first CCD positioning device 6, sets production
Product quality requirements define quality requirements and dispensing track, and undesirable to send NG instruction, subsequent automatic outflow meets
It is required that dispensing work will be carried out by dispensing valve gear 7, after dispensing is completed on cell piece, and next stop imbrication is automatically flowed into
Station is also needed to detect cell piece using the 2nd CCD positioning device 10, sets product quality requirement in the station
And imbrication track, undesirable to send NG instruction, subsequent automatic outflow, automatic tile-stacking will be carried out by meeting the requirements, and simultaneously
Into on the second conveyer belt 14, the second conveyer belt 14 is driven by the second feeder motor 15, to the glue on cell piece surface
Solidification heating can be according to each silicon carbide of the customized heating station of process requirements for glue property difference；The product is main
For photovoltaic industry, component producer can be helped to solve monolithic module to the welding of finished battery string, pass through dispensing valve gear 7
It realizes and connects purpose between monolithic battery piece, the inefficient component process of substitution tradition, and pass through 6 He of the first CCD positioning device simultaneously
2nd CCD positioning device 10 improves Product Process quality, reduces battery strings product existing for existing series welding technique component series welding process
Geological Problems, here it is the whole process of the full-automatic imbrication equipment work of the cell piece.
The above is only the preferred embodiment of the present invention, and therefore it does not limit the scope of the patent of the utility model,
Any equivalent structural transformation made using the contents of the description of this utility model is directly or indirectly related with other are attached to
The technical field of product, is also included in the patent protection scope of the utility model.
Claims (7)
1. a kind of full-automatic imbrication equipment of cell piece, including feeding turntable station (1) and the second conveyer belt (14), feature exists
In: feeding turntable station (1) surface is equipped with magazine fixed platform (2), and feeding sucker (3) is mounted on feeding turntable work
The upside of position (1), while being first conveyer belt (5) on the downside of feeding sucker (3), first conveyer belt (5) is mounted on work by bracket
Make on platform (27), the shaft of first conveyer belt (5) and the rotor of the first feeder motor (4) are mutually fixed, and the first CCD positioning device
(6) surface of the first feeder motor (4) is mounted on by bracket, dispensing valve gear (7) is being mounted on first conveyer belt (5) just
Top, and dispensing X-axis mobile motor (8) is installed together with dispensing valve gear (7), while dispensing Y-axis mobile motor (9) and point
Glue valve gear (7) is installed together, and the 2nd CCD positioning device (10) is mounted on the surface of first conveyer belt (5) by bracket,
And imbrication apparatus for correcting (11) is fixed on the surface of first conveyer belt (5), while imbrication apparatus for correcting (11) and imbrication Y-axis are rectified
Positive motor (12) is installed together, and imbrication X-axis is corrected motor (13) and is installed together with imbrication Y-axis correction motor (12)；It is described
Second conveyer belt (14) is mounted on workbench (27) by bracket, and the shaft of the second conveyer belt (14) and the second feeder motor
(15) rotor is installed together, while the second conveyer belt (14) and third conveyer belt (17) are mounted in same level, the
The shaft of three conveyer belts (17) is mutually fixed with the rotor for moving material servo motor (16), and third conveyer belt (17) upper left side is equipped with
Product testing mechanism (22), workbench (27) bottom are welded with mounting leg (26), and Z axis moves material motor (19) and Y-axis moves material electricity
Machine (20) is fixed by the bracket on third conveyer belt (17), and the 4th conveyer belt (18) is fixed on workbench by mounting rack
(27) it on, and is equipped with weld heating device (23) right above the 4th conveyer belt (18) by bracket, while the 4th conveyer belt (18)
Shaft and the rotor of third feeder motor (25) mutually fix, convey welding device (21) by bolt and be mounted on the 4th conveyer belt
(18) downside, and jack the upper left side that welding device (24) are mounted on conveying welding device (21) by bolt.
2. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: the feeding turntable station
(1) bottom and the rotor of variable-frequency motor are mutually fixed, and magazine fixed platform (2) is set as four groups, while magazine fixed platform (2)
It is adapted with the size of cell piece.
3. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: first feeder motor
(4), the model of the second feeder motor (15) and third feeder motor (25) is F4IK25GN-CM, and three groups of feeder motors are equal
It is fixed on bracket by motor cabinet.
4. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: the first CCD positioning
The model of device (6) and the 2nd CCD positioning device (10) is FT-HCV130H, and the model MY- of dispensing valve gear (7)
2121。
5. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: the dispensing X-axis is mobile
The model of motor (8) and dispensing Y-axis mobile motor (9) is 5840-31ZY.
6. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: the imbrication apparatus for correcting
(11) it is made of imbrication Y-axis correction motor (12), imbrication X-axis correction motor (13) and corresponding correction arm, and imbrication Y-axis is corrected
Motor (12) and the model of imbrication X-axis correction motor (13) are 68KTYZ.
7. the full-automatic imbrication equipment of a kind of cell piece according to claim 1, it is characterised in that: the Z axis moves material motor
(19) it moves with Y-axis and expects that the model of motor (20) is WS-4058GW.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920226086.8U CN209298150U (en) | 2019-02-23 | 2019-02-23 | A kind of full-automatic imbrication equipment of cell piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920226086.8U CN209298150U (en) | 2019-02-23 | 2019-02-23 | A kind of full-automatic imbrication equipment of cell piece |
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| Publication Number | Publication Date |
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| CN209298150U true CN209298150U (en) | 2019-08-23 |
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| CN201920226086.8U Active CN209298150U (en) | 2019-02-23 | 2019-02-23 | A kind of full-automatic imbrication equipment of cell piece |
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| CN (1) | CN209298150U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605517A (en) * | 2019-09-29 | 2019-12-24 | 无锡奥特维科技股份有限公司 | Battery piece feeding device, feeding method and series welding machine |
-
2019
- 2019-02-23 CN CN201920226086.8U patent/CN209298150U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110605517A (en) * | 2019-09-29 | 2019-12-24 | 无锡奥特维科技股份有限公司 | Battery piece feeding device, feeding method and series welding machine |
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