CN209256246U - A kind of assembly device of cartridge cylinder - Google Patents
A kind of assembly device of cartridge cylinder Download PDFInfo
- Publication number
- CN209256246U CN209256246U CN201921072700.6U CN201921072700U CN209256246U CN 209256246 U CN209256246 U CN 209256246U CN 201921072700 U CN201921072700 U CN 201921072700U CN 209256246 U CN209256246 U CN 209256246U
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- manipulator
- pallet
- assembly
- cylinder
- transfer head
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Abstract
The utility model discloses a kind of assembly devices of cartridge cylinder, including Die shear machine, transfer component, assembly manipulator, material frame and rack, transfer component, assembly manipulator, material frame are respectively mounted on the rack, and assembly manipulator is located between transfer component and material frame.Cartridge cylinder cylinder is firstly placed at the region that range of operation is overlapped between the first manipulator and the second manipulator, and the first manipulator and the second manipulator obtain filter disc from different location respectively and fit into core cylinder.The present apparatus using combined sucker group, transfering part taken from different location respectively raw material filter disc and in order ranked and stacked pile into core cylinder cylinder, assembly efficiency is high, process is continuous, and land occupation is few, expect that frame uses Double tray, another pallet can be changed quickly to taking on station in filter disc on one pallet after being finished, and does not influence assembly progress.
Description
Technical field
The utility model relates to filter production field, the assembly device of specifically a kind of cartridge cylinder.
Background technique
Filter is a kind of common machinery, and filter is generally made of cylinder and filter core, if certain form of filter core by
Dry plate filter disc stacking composition, filter disc point is a variety of, needs to be staggeredly stacked in certain sequence.
In the prior art, generally using the artificial assembly for carrying out filter core, filter disc is relatively thin, is easily damaged when manually picking up transfer
Filter disc, and operator takes and carves attention concentration, and not so filter disc sequence is easy to mistake, and generates shadow to the quality of filter
It rings, manual assembly cartridge wound packages matches low efficiency, and quality not can guarantee.
Utility model content
The purpose of this utility model is to provide a kind of assembly devices of cartridge cylinder, to solve in the prior art ask
Topic.
To achieve the above object, the utility model provides the following technical solutions:
A kind of assembly device of cartridge cylinder, including Die shear machine, transfer component, assembly manipulator, material frame and machine
Frame, transfer component, assembly manipulator, material frame are respectively mounted on the rack, and assembly manipulator is located between transfer component and material frame;Core
One side of transfer component is arranged in piece cutter, and Die shear machine includes feed roller and output table, and output table is located at transfer component
Lower section, transfer component includes guide rail, transfer head, transfer head sucker, unloading plate and the first driving, and guide rail is horizontally arranged at rack
On, transfer head chute-type is mounted on guide rail, and the first driving mobilization head moves on guide rail, and transfer head lower end is equipped with transfer
Head sucker, be equipped in transfer head cylinder can mobilization head sucker move up and down, unloading plate is horizontally set on guide rail close to assembly
Below one end of manipulator;Expect that frame includes the first pallet and the second pallet, the second pallet is equipped with several vertical locating rods, the
Two tray bottoms are equipped with pallet slide block, and the second pallet is slidably installed on the rack by pallet slide block, the structure of the first pallet and
Second pallet is identical, and the first pallet is slidably installed on the rack also by sliding block;Assembly manipulator includes the first manipulator and the
Two manipulators, the first manipulator and the second manipulator are SCARA industrial machine arm, and the range of operation covering of the first manipulator turns
It deposits plate and is located at the top of unloading plate, the range of operation of the second manipulator covers the first pallet and is located at the top of the first pallet,
The range of operation of first manipulator and the second manipulator has an overlapping region therebetween.
The utility model is used to assemble the cartridge cylinder for the filter disc that filter core is several stackings, and filter disc type is different, needs
It is staggeredly stacked and realizes good filter effect together.The inner cavity of cartridge cylinder is circular, side wall setting semi-circular projection,
Filter disc is also circular, two sides setting semicircle orifice circumferential registration.Filter disc be raw material made of special material, before assembly just
It has been circular, and some filter discs are some versatile materials, such as non-woven fabrics, when ordering of raw materials directly buys back a roll of cost
Lower, core wound packages needs to be first cut into circle with preceding this kind of filter disc.In the present apparatus, Die shear machine is exactly for cutting raw material shape
For band-like raw material, and other a few similar round raw materials are then directly deposited in wait on material frame and take.Cartridge cylinder cylinder is first
It is first placed on the region that range of operation is overlapped between the first manipulator and the second manipulator, band-like raw material has led a feeding
In Die shear machine, there is the band-like raw material of several classes that several Die shear machines, Die shear machine saving space placed side by side, core are just set
Piece cutter band-like raw material can be cut into after circle send it is to be extracted to its output table etc., transfer component be exactly extracted from output table
The transfer head of the component of disk, transfer component moves to the top of output table, puts down transfer head sucker, transfer head sucker benefit later
Filter disc is drawn with suction, transfer head draws high transfer head sucker later, and transfer head is moved to above unloading plate, puts down transfer head suction
Disk, transfer head force of suction cup are removed, and filter disc, which is placed on unloading plate, waits subsequent operation, and guide rail can be according to Die shear machine
Number of units manufacture improves applicability at different length.First manipulator, the second manipulator are the industrial machine arms of SCARA type,
Scara arm is " selection compliance put together machines arm ", it is a kind of industrial arm of the specific type of circular cylindrical coordinate type, tool
There are three rotary joint, the axis of three rotary joints is parallel to each other, and all standing in range in one plane may be implemented, end
The round piece that it can be inhaled ten by the rotary shaft at end is rotated around axis of workpiece, is very suitable to after planar movement in vertical direction
Carry out assembling work.It also placed several filter discs on material frame, wait the second manipulator adsorbing and extracting, placed using two pallets former
Material is not influence assembling process to quickly replace pallet, and after the material on the first pallet is finished, this pallet is dialled toward side
A distance is moved, the second pallet is moved to the position of former first pallet, the second manipulator is waited to take raw material, idle first
Raw material is put by staff's heap again on pallet.First manipulator, the second manipulator, transfer head, transfer head sucker, Die shear
The movement rhythm and sequence of motion of machine are by an external control system unified allocation of resources, by arrangement of the filter disc not of the same race in core cylinder
Sequence takes raw material simultaneously from material frame, unloading plate (transfer head is put on unloading plate after obtaining filter disc from output table in order) respectively
It is packed into core cylinder cylinder.
As optimization, first is driven to cylinder driving, and cylinder is mounted on guide rail, and the moving member and transfer head of cylinder connect
It connects.Cylinder drives light and fast, because being only displaced fixed situation of movement, is driven using cylinder efficiently quick.
As optimization, transfer head, transfer head sucker gas source hose pass through drag chain external connection.Drag chain provides the one of hose
It is a to depend on position, it prevents soft tube winding to be entangled with and damages.
As optimization, it is additionally provided with key seat under the second pallet, the first pallet, mounting plate, mounting plate and pin are fixed in rack
Bolt is equipped between seat, band annular steps in position among bolt, bolt one end is inserted into key seat, the other end connects after passing through mounting plate
A knurled nut is met, spring is set between bolt and mounting plate.When transfer tray, pass through knurled nut's plug pin outward, bolt
It being disengaged from key seat, pallet moves, and after another pallet is moved through, unclamps bolt, and spring restores to the original state inwards, and bolt one
It is inserted into the key seat of this pallet, realizes the position locking of pallet on the rack, prevent from sliding.
Compared with prior art, the utility model has the beneficial effects that the utility model uses combined sucker group, transfer
Component takes raw material filter disc from different location respectively and ranked and stacked pile is into core cylinder cylinder in order, and assembly efficiency is high, process
Continuously, and land occupation is few, and material frame uses Double tray, another pallet can be changed quickly to taking work in filter disc on a pallet after being finished
On position, assembly progress is not influenced.
Detailed description of the invention
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model.
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the structure chart of the utility model Die shear machine, transfer component and rack;
Fig. 3 is the view A in Fig. 2;
Fig. 4 is the utility model transfer component, assembly manipulator, the structure chart for expecting frame;
Fig. 5 is the view B in Fig. 4;
Fig. 6 is the view C in Fig. 1;
Fig. 7 is the view D in Fig. 6 Jing Guo stereo rotating;
Fig. 8 is the perspective view of the utility model core cylinder;
Fig. 9 is the structure chart after the utility model core cylinder partial sectional.
In figure: 1- Die shear machine, 11- feed roller, 12- output table, 2- transfer component, 21- guide rail, 22- drag chain, 23-
Transfer head, 24- transfer head sucker, 25- unloading plate, the driving of 26- first, 3- assembly manipulator, the first manipulator of 31-, 32- second
Manipulator, 4- expect frame, the first pallet of 41-, the second pallet of 42-, 421- pallet slide block, 422- key seat, 423- locating rod, 5- machine
Frame, 51- bolt, 52- knurled nut, 53- mounting plate, 54- spring, 9- core cylinder, 91- cylinder, 92- filter disc.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Fig. 1 ~ 9, a kind of assembly device of cartridge cylinder, including Die shear machine 1, transfer component 2, assembly machine
Tool hand 3, material frame 4 and rack 5, transfer component 2, assembly manipulator 3, material frame 4 are installed in rack 5, and assembly manipulator 3 is located at
Between transfer component 2 and material frame 4;One side of transfer component 2 is arranged in Die shear machine 1, and Die shear machine 1 includes feed roller 11
With output table 12, output table 12 is located at the lower section of transfer component 2, and transfer component 2 includes guide rail 21, transfer head 23, transfer head suction
Disk 24, unloading plate 25 and the first driving 26, guide rail 21 is horizontally arranged in rack 5, and 23 chute-type of transfer head is mounted on guide rail 21
On, the first 26 mobilization heads 23 of driving move on guide rail 21, and 23 lower end of transfer head is equipped with transfer head sucker 24, transfer head 23
It is interior be equipped with cylinder can mobilization head sucker 24 move up and down, unloading plate 25 is horizontally set on guide rail 21 close to assembly manipulator 3
One end below;Expect that frame 4 includes the first pallet 41 and the second pallet 42, the second pallet 42 is equipped with several vertical locating rods
423,42 bottom of the second pallet is equipped with pallet slide block 421, and the second pallet 42 is slidably mounted in rack 5 by pallet slide block 421,
The structure of first pallet 41 is identical as the second pallet 42, and the first pallet 41 is slidably mounted in rack 5 also by sliding block;Assembly machine
Tool hand 3 includes the first manipulator 31 and the second manipulator 32, and the first manipulator 31 and the second manipulator 32 are SCARA industrial machine
Arm, the range of operation covering unloading plate 25 of the first manipulator 31 and the top for being located at unloading plate 25, the fortune of the second manipulator 32
Line range covers the first pallet 41 and is located at the top of the first pallet 41, the operation model of the first manipulator 31 and the second manipulator 32
Being trapped among between the two has an overlapping region.
The utility model is used to assemble the cartridge cylinder 9 for the filter disc 92 that filter core is several stackings, and 92 type of filter disc is different,
It needs to be staggeredly stacked and realizes good filter effect together.The inner cavity of cartridge cylinder cylinder 91 be it is circular, side wall is set
Semi-circular projection is set, filter disc 92 is also circular, two sides setting semicircle orifice circumferential registration.Filter disc 92 be made of special material
, the raw material before assembly has been just circular, and some filter discs 92 are some versatile materials, such as non-woven fabrics, and raw material is ordered
A roll is directly bought back when purchase, and cost is relatively low, and this kind of filter disc 92 needs to be first cut into circle before core cylinder 9 assembles.In the present apparatus, chip is cut
Cutting machine 1 is exactly to be used to cut raw material shape as band-like raw material, and other a few similar round raw materials are then directly deposited on material frame 4
Waiting is taken.9 cylinder 91 of cartridge cylinder is firstly placed at range of operation between the first manipulator 31 and the second manipulator 32
The region of overlapping has the band-like raw material of several classes that several Die shears are arranged as soon as band-like raw material has been led in a feeding feed roller 11
Band-like raw material can be cut into after circle and send to its output table by machine 1, the saving space placed side by side of Die shear machine 1, Die shear machine 1
12 etc. is to be extracted, and transfer component 2 is exactly the component that disk is extracted from output table 12, and the transfer head 23 of transfer component 2 moves to
Transfer head sucker 24 is put down in the top of output table 12 later, and transfer head sucker 24 draws filter disc 92 using suction, later transfer head
23 draw high transfer head sucker 24, and transfer head 23 is moved to 25 top of unloading plate, puts down transfer head sucker 24, and transfer head sucker 24 is inhaled
Power is removed, and filter disc 92, which is placed on unloading plate 25, waits subsequent operation, and guide rail 21 can be made according to the number of units of Die shear machine 1
Different length is caused, applicability is improved.First manipulator 31, the second manipulator 32 are the industrial machine arms of SCARA type,
Scara arm is " selection compliance put together machines arm ", it is a kind of industrial arm of the specific type of circular cylindrical coordinate type, tool
There are three rotary joint, the axis of three rotary joints is parallel to each other, and all standing in range in one plane may be implemented, end
The round piece that it can be inhaled ten by the rotary shaft at end is rotated around axis of workpiece, is very suitable to after planar movement in vertical direction
Carry out assembling work.It also placed several filter discs 92 on material frame 4, wait 32 adsorbing and extracting of the second manipulator, use two pallets
Placing raw material is not influence assembling process to quickly replace pallet, after the material on the first pallet 41 is finished, by this pallet
It is dialled toward side and moves a distance, the second pallet 42 is moved to the position of former first pallet 41, the second manipulator 32 is waited to take
Raw material puts raw material by staff's heap again on the first idle pallet 41.First manipulator 31, the second manipulator 32, transfer
First 23, transfer head sucker 24, the movement rhythm of Die shear machine 1 and sequence of motion are adjusted by an external control system is unified
Match, by filter disc 92 not of the same race putting in order respectively from material frame 4, unloading plate 25(transfer head 23 in order from output in core cylinder 9
Platform 12 is put on unloading plate 25 after obtaining filter disc 92) on take raw material and be packed into 9 cylinder 91 of core cylinder.It can also be embedding by the present apparatus
Enter into the assembly producing line of filter complete machine and serve as the assembly device of one of part (core cylinder), runs rhythm by big system
Control system is deployed together.Because automatic industrial production in control system can multiple positions simultaneously controlled, this
Control system is not separately provided just to reduce cost in device.
First driving 26 drives for cylinder, and cylinder is mounted on guide rail 21, and the moving member of cylinder is connect with transfer head 23.Gas
Cylinder drives light and fast, because being only displaced fixed situation of movement, is driven using cylinder efficiently quick.
Transfer head 23, transfer head sucker 24 gas source hose pass through 22 external connection of drag chain.Drag chain 22 provides the one of hose
It is a to depend on position, it prevents soft tube winding to be entangled with and damages.
It is additionally provided with key seat 422 under second pallet 42, the first pallet 41, mounting plate 53,53 He of mounting plate are fixed in rack 5
Between key seat 422 be equipped with bolt 51, the intermediate position of bolt 51 band annular steps, 51 one end of bolt be inserted into key seat 422 in, the other end
A knurled nut 52 is connected after mounting plate 53, and spring 54 is set between bolt 51 and mounting plate 53.When transfer tray, pass through
Plug pin 51, bolt 51 disengage knurled nut 52 from key seat 422 outward, and pallet moves, after another pallet is moved through, pine
Bolt 51 is opened, spring 54 restores to the original state inwards, and bolt 51 1 are inserted into the key seat 422 of this pallet, realizes pallet in rack 5
On position locking, prevent from sliding.
By containing need to cut there are five types of two kinds of filter disc 92(, three kinds of raw materials are exactly circle) core wound packages match for, the present apparatus
Use process is: needing the filter disc raw material material strip that cuts to be sent into feed roller 11 for two kinds, three kinds of round filter discs are stacked on the
On three stations of one pallet 41, filter disc is cut into circle by Die shear machine 1 later, and transfer head 23 is inhaled from an output table 12
Filter disc 92 is taken to be transferred on unloading plate 25, the first manipulator 31 is drawn filter disc 92 from unloading plate 25 and fitted into cylinder 91, shifts
First 23 draw another filter disc 92 again from another output table 12 is transferred to unloading plate 25, and then the first manipulator 31 is again from turning
It deposits the absorption filter disc 92 of plate 25 and fits into cylinder 91, the second manipulator 32 is drawn filter disc 92 from the first pallet 41 in order and fitted into
In cylinder 91, circulation is carried out continuously, and core cylinder takes core cylinder away after the assembly is completed, the cylinder 91 more renewed.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
Claims (4)
1. a kind of assembly device of cartridge cylinder, it is characterised in that: the assembly device includes Die shear machine (1), transfer
Component (2), assembly manipulator (3), material frame (4) and rack (5), the transfer component (2), assembly manipulator (3), material frame (4)
It is installed on rack (5), the assembly manipulator (3) is located between transfer component (2) and material frame (4);The Die shear
Machine (1) is arranged in one side of transfer component (2), and Die shear machine (1) includes feed roller (11) and output table (12), the output
Platform (12) is located at the lower section of transfer component (2), and the transfer component (2) includes guide rail (21), transfer head (23), transfer head sucker
(24), unloading plate (25) and the first driving (26), the guide rail (21) are horizontally arranged on rack (5), the transfer head (23)
Chute-type is mounted on guide rail (21), and first driving (26) mobilization head (23) is moved on guide rail (21), transfer head
(23) lower end is equipped with transfer head sucker (24), be equipped in transfer head (23) cylinder can mobilization head sucker (24) move up and down,
The unloading plate (25) is horizontally set on guide rail (21) below the one end of assembly manipulator (3);The material frame (4) includes the
One pallet (41) and the second pallet (42), second pallet (42) are equipped with several vertical locating rods (423), the second pallet
(42) bottom is equipped with pallet slide block (421), and second pallet (42) is slidably mounted on rack (5) by pallet slide block (421)
On, the structure of first pallet (41) is identical as the second pallet (42), and the first pallet (41) is slidably mounted on also by sliding block
In rack (5);The assembly manipulator (3) includes the first manipulator (31) and the second manipulator (32), first manipulator
(31) and the second manipulator (32) is SCARA industrial machine arm, and the range of operation of first manipulator (31) covers unloading
The range of operation of plate (25) and the top for being located at unloading plate (25), second manipulator (32) covers the first pallet (41) and position
In the top of the first pallet (41), the range of operation of the first manipulator (31) and the second manipulator (32) has a weight therebetween
Folded region.
2. a kind of assembly device of cartridge cylinder according to claim 1, it is characterised in that: first driving (26)
For cylinder driving, cylinder is mounted on guide rail (21), and the moving member of cylinder is connect with transfer head (23).
3. a kind of assembly device of cartridge cylinder according to claim 1, it is characterised in that: the transfer head (23),
The gas source hose of transfer head sucker (24) passes through drag chain (22) external connection.
4. a kind of assembly device of cartridge cylinder according to claim 1, it is characterised in that: second pallet
(42), be additionally provided with key seat (422), be fixed in rack (5) mounting plate (53) under the first pallet (41), the mounting plate (53) and
Bolt (51) are equipped between key seat (422), the intermediate position band annular steps of the bolt (51), key seat is inserted into bolt (51) one end
(422) the interior, other end passes through mounting plate (53) and connects afterwards a knurled nut (52), is arranged between bolt (51) and mounting plate (53)
Spring (54).
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CN201921072700.6U CN209256246U (en) | 2019-07-10 | 2019-07-10 | A kind of assembly device of cartridge cylinder |
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CN201921072700.6U CN209256246U (en) | 2019-07-10 | 2019-07-10 | A kind of assembly device of cartridge cylinder |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110449887A (en) * | 2019-08-21 | 2019-11-15 | 苏州阿特拉斯机器人系统工程有限公司 | A kind of highly integrated ion purifier stack of laminations installation |
CN110577085A (en) * | 2019-09-11 | 2019-12-17 | 苏州阿特拉斯机器人系统工程有限公司 | Full-automatic lamination machine system |
CN110814730A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling production method and production equipment for medical oxygen filter |
CN110814729A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling device and automatic assembling method for sealing cover of medical oxygen filter |
CN110814728A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling and welding method and device for medical oxygen filter bottle body and bottle cap |
CN110900192A (en) * | 2019-12-18 | 2020-03-24 | 深圳市君铭律科技有限公司 | Full-automatic assembling process of filter flask for experiment |
CN111995003A (en) * | 2020-09-11 | 2020-11-27 | 杭州亿航环保科技有限公司 | Filtration component manufacturing and assembling system of drinking water reverse osmosis water purifier |
CN114888567A (en) * | 2022-06-10 | 2022-08-12 | 昆山阿普顿自动化系统有限公司 | Automatic assembling equipment for non-woven fabric of filter element of water dispenser |
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2019
- 2019-07-10 CN CN201921072700.6U patent/CN209256246U/en active Active
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110449887A (en) * | 2019-08-21 | 2019-11-15 | 苏州阿特拉斯机器人系统工程有限公司 | A kind of highly integrated ion purifier stack of laminations installation |
CN110577085A (en) * | 2019-09-11 | 2019-12-17 | 苏州阿特拉斯机器人系统工程有限公司 | Full-automatic lamination machine system |
CN110814730A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling production method and production equipment for medical oxygen filter |
CN110814729A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling device and automatic assembling method for sealing cover of medical oxygen filter |
CN110814728A (en) * | 2019-10-17 | 2020-02-21 | 王加皮 | Automatic assembling and welding method and device for medical oxygen filter bottle body and bottle cap |
CN110900192A (en) * | 2019-12-18 | 2020-03-24 | 深圳市君铭律科技有限公司 | Full-automatic assembling process of filter flask for experiment |
CN110900192B (en) * | 2019-12-18 | 2021-04-06 | 深圳科易设计服务有限公司 | Full-automatic assembling process of filter flask for experiment |
CN111995003A (en) * | 2020-09-11 | 2020-11-27 | 杭州亿航环保科技有限公司 | Filtration component manufacturing and assembling system of drinking water reverse osmosis water purifier |
CN111995003B (en) * | 2020-09-11 | 2021-03-23 | 中山博力高电子有限公司 | Filtration component manufacturing and assembling system of drinking water reverse osmosis water purifier |
CN114888567A (en) * | 2022-06-10 | 2022-08-12 | 昆山阿普顿自动化系统有限公司 | Automatic assembling equipment for non-woven fabric of filter element of water dispenser |
CN114888567B (en) * | 2022-06-10 | 2023-09-01 | 昆山阿普顿自动化系统有限公司 | Automatic assembly equipment of water dispenser filter core non-woven fabrics |
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