CN202687482U - Automatic picking device for coils - Google Patents
Automatic picking device for coils Download PDFInfo
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- CN202687482U CN202687482U CN 201220352040 CN201220352040U CN202687482U CN 202687482 U CN202687482 U CN 202687482U CN 201220352040 CN201220352040 CN 201220352040 CN 201220352040 U CN201220352040 U CN 201220352040U CN 202687482 U CN202687482 U CN 202687482U
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- coil
- picking
- soup stick
- carrier
- vacuum soup
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Abstract
The utility model discloses an automatic picking device for coils and a picking method using the device. The automatic picking device for coils comprises a picking mechanism, a bearing mechanism and a counting mechanism, wherein the picking mechanism comprises a vacuum sucker rod and a vacuum sucker rod drive device, a picking clamp is arranged on the vacuum sucker rod, the vacuum sucker rod is provided with a material sucking position and a material discharge position, and when the vacuum sucker rod is located at a picking position, the foremost-end coil conveyed by a coil conveying device is clamped on the picking clamp; and the bearing mechanism is composed of a bearing disc, a bearing disc drive device and a plurality of mandrels, the plurality of mandrels are fixedly arranged on the bearing disc, and when the vacuum sucker rod rotates to the material discharge position, the central hole of a coil clamped at the picking clamp is corresponding to one of the mandrels. The picking mechanism of the automatic picking device disclosed by the utility model is an automatic picking mechanism, and after a coil is picked up, the coil is automatically arranged on the mandrel in a passing mode, so that a whole process from an operation of picking up the coil to an operation of placing the coil is automatically completed, therefore, the picking speed is rapid, the manpower is saved, and the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of picking device, is specifically related to the automatic picking device of a kind of coil, automatically picks the inductance coil of moulding on the inductance coil forming machine.
Background technology
Through the in recent years fast development of science and technology and the market demand, China has ranked among the prostatitis of world's microelectronic technique.Coil is one of requisite parts in the electronic circuit, at present, improves the production efficiency of coil, the productive costs of reduction coil, and especially reducing waste of human resource is the necessary condition that improves enterprise competitiveness.
Be automated production, the saving human resources that realize coil, Chinese utility model patent CN201185377Y discloses a kind of micromotor coil coiling machine with automatic flattening apparatus, comprise pedestal and be arranged on Winder, flatting apparatus on the pedestal, beat round belting, PLC autonomous cruise speed system and half-blank transportation manipulator, the half-blank transportation manipulator is finished the transmission of half-blank coil between each installs.Described flatting apparatus is automatic flattening apparatus, to flatten via the coil half-blank of Winder coiling, comprise trimming thread ends manipulator, flattening die and flattening and beat the circle transfer robot, described flattening with beat the circle transfer robot and be used for being transported to by the coil half-blank that flatting apparatus flattens dozen round belting.Described beat round belting comprise beat the circle center shaft, beat the circle mould, hinge lead riser manipulator, rotary cylinder, adhesive tape pallet, adhesive tape transmit cylinder and be arranged on and beat circle center axial coil advance and retreat manipulator, beat round cylinder, trimming thread ends scissors and plastic roll band cylinder, described flattening die is with to beat round center shaft lengthwise position corresponding; Four described beat the circle cylinder be uniformly distributed in beat the circle center shaft around, beat the circle mould for four and be arranged on four and beat on the round cylinder; The position of coil advance and retreat manipulator with beat that to justify center shaft corresponding; Adhesive tape transmission cylinder is arranged on the adhesive tape pallet and beats between the circle center shaft; The position of plastic roll band cylinder with beat the circle center shaft corresponding; Rotary cylinder is connected cooperations with hinge lead riser manipulator, and the position of trimming thread ends scissors is with to beat round center shaft corresponding: beat round mould and be equipped with independently intelligent temperature heating arrangement, heating arrangement and heat instrument and link; The half-blank coil is delivered to by coil advance and retreat manipulator and is beaten the circle center shaft, play the action of circle cylinder sequence by four and finish dozen sired results work, the adhesive tape forwarder is delivered to adhesive tape by the PLC autonomous cruise speed system and is beaten the half-blank that circle is finished, and finishes the action of plastic roll band by plastic roll band cylinder.
This utility model is finished adhesive tape work by plastic roll band cylinder after coil is integrated into cylindrical shape; Beat the circle cylinder by four again after tape-stripping is good and carry out the whole full circle of coil, the coil full circle is finished the work of laggard line circle lead-in wire hinge the end of a thread, rotary cylinder will cut with scissors the lead riser manipulator and be inverted to the center shaft position and clamp the coil lead head, the trimming thread ends scissors is cut off long the end of a thread, so far finishes coiling, the flattening of coil and plays the sired results work.
Utilize the inductance coil of this utility model moulding operations such as carrying out follow-up baking vanish, curing of still needing, or directly will use in this coil inflow bottom operation, production for the convenient lower step, conventional way is that a pallet is set after beating round belting, be used for pick-up winding, then the workman quantitatively wears the coil in the pallet to plug, in order to follow-up usefulness, wear that efficient is low and counting precision is low, the different situation of coil quantity on the different plugs often occurs.
Summary of the invention
The utility model purpose provides the automatic picking device of a kind of coil, and this structure can wear coil on the plug automatically, enhances productivity, and utilizes rolling counters forward, and counting accurately.
For achieving the above object, the technical solution adopted in the utility model is: the automatic picking device of a kind of coil, be located at after the coil feedway of coil forming machine, comprise and pick mechanism, load carrier and counting mechanism, the described mechanism that picks comprises vacuum soup stick and vacuum soup stick actuating device, described vacuum soup stick is provided with and picks folder, the vacuum soup stick has under the driving of vacuum soup stick actuating device to be drawn and two control positioies of blowing, described vacuum soup stick is positioned at when picking the position, and one of them coil clamp of being sent here by the coil feedway is held in and picks on the folder;
Described load carrier is made of carrier, carrier actuating device and the complex root plug that is fixedly arranged on the carrier, when described vacuum soup stick moves to the blowing position, be held on pick the coil on the folder centre hole with wherein a plug is corresponding;
Described counting mechanism comprises counting machine and the controller that is electrically connected with this counting machine, and described counting machine is located at the side of plug, and this controller and carrier actuating device consist of control linkage.
Preferably, described vacuum soup stick actuating device is rotary cylinder, and described carrier is calibrated disc, and the complex root plug that vertically arranges circumferentially is distributed on this calibrated disc, and described carrier actuating device is servomotor.
Further technical scheme, described vacuum soup stick is fork configuration, and a described folder that picks respectively is set on two jaws of this fork-shaped vacuum soup stick, and described vacuum soup stick is positioned at when picking the position, and the two pins of described coil is held on respectively two and picks on the folder.
In the technique scheme, describedly pick a kind of in vacuum sucker or the vacuum gas folder of folder.
In the technique scheme, described carrier is the pellet type structure.
In the technique scheme, described vacuum soup stick is positioned at when picking the position, and the coil clamp foremost of being sent here by the coil feedway is held in and picks on the folder.
Utilize the utility model automatically to pick the method that picks of coil, comprise the steps:
(1) the vacuum soup stick is positioned at and picks the position, and the coil feedway utilizes chain that coil foremost is delivered to the described folder place that picks;
(2) pick the folder action, coil clamp is foremost held thereon;
(3) start vacuum soup stick actuating device, the vacuum soup stick moves to the blowing position, then picks folder and unclamps, and coil is put to corresponding with it plug the unison counter counting;
(4) vacuum soup stick actuating device reverse operation, the vacuum soup stick returns back to and picks the position;
(5) repeating step (1)～(4) are until the coil quantity that wears on the plug in the step (3) reaches the setting value of counting machine;
(6) controller that is electrically connected with counting machine sends actuation signal to the carrier actuating device, and the carrier actuating device drives the carrier motion, drives next root plug and moves to and wear material level and put;
(7) counting machine zero setting;
(8) finish until all plugs on the carrier are quantitatively worn material repeating step (1)～(7), so far finishes the work that automatically picks that all plugs can carry coil on the carrier.
Because technique scheme is used, the advantage that the utility model compared with prior art has is:
1. the mechanism that picks of the present utility model is for automatically picking mechanism, and automatically coil worn to plug after picking coil, and whole coil picks to put procedure and all automatically finishes, and picks speed fast, saves manpower, enhances productivity.
2. the utility model comprises counting mechanism, set in advance Counter Value, when detecting, wears after coil reaches setting value to the plug counting machine, for controller provides signal, then controller control servomotor work, calibrated disc rotates, until next root plug is positioned at and wears material level and put, counting is accurately realized quantitatively producing.
3. plug of the present utility model vertically arranges, coil under the effect of self gravitation neatly, seamlessly be arranged on the plug.
4. carrier of the present utility model is the pellet type structure, and the coil of failing to be worn to the plug drops on this pallet, places coil and drops down onto on the ground, cause waste, and the convenient operation personnel passes to it on plug.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 is the partial enlarged drawing that picks the mechanism place among the embodiment one;
Fig. 3 is the partial enlarged drawing at load carrier place among the embodiment one;
Wherein: 1, coil feedway; 10, coil; 2, pick mechanism; 20, vacuum soup stick; 21, vacuum soup stick actuating device; 3, load carrier; 30, carrier; 31, carrier actuating device; 32, plug; 4, counting mechanism; 40, counting machine; 41, controller.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment one: referring to Fig. 1～shown in Figure 3, the automatic picking device of a kind of coil, be located at after the coil feedway 1 of coil forming machine, comprise and pick mechanism 2, load carrier 3 and counting mechanism 4, the described mechanism 2 that picks comprises vacuum soup stick 20 and vacuum soup stick actuating device 21, in the present embodiment, vacuum soup stick 20 is fork configuration, on two jaws of this fork-shaped vacuum soup stick a vacuum sucker is set respectively; Described vacuum soup stick actuating device 21 is rotary cylinder, and vacuum soup stick 20 has under the driving of vacuum soup stick actuating device 21 to be drawn and two control positioies of blowing.
Described load carrier 3 is made of carrier 30, carrier actuating device 31 and the complex root plug 32 that is fixedly arranged on the carrier, in the present embodiment, described vacuum soup stick actuating device 21 is rotary cylinder, described carrier 30 is the calibrated disc of pellet type structure, the complex root plug 32 that vertically arranges circumferentially is distributed on this calibrated disc, and described carrier actuating device 31 is servomotor.
Described vacuum soup stick 20 is positioned at when picking the position, utilizes the two pins of the coil foremost 10 that chain sends here to be adsorbed on respectively on the two vacuum suckers by coil feedway 1; When described vacuum soup stick 20 rotates to the blowing position, be adsorbed in the centre hole of the coil 10 on the vacuum soup stick and wherein a plug 32 is corresponding.
Described counting mechanism 4 comprises counting machine 40 and the controller 41 that is electrically connected with this counting machine, and described counting machine 40 is located at the side of plug 32, and controller 41 consists of control linkage with carrier actuating device 31.
Utilizing the coil of the present embodiment automatically to pick method comprises the steps:
(1) fork-shaped vacuum soup stick 20 is positioned at and picks the position, and coil feedway 1 utilizes chain that coil 10 foremost is delivered to vacuum sucker place;
(2) the vacuum sucker is bled, with foremost coil 10 absorption thereon;
(3) start vacuum soup stick actuating device 21, vacuum soup stick 20 rotates to the blowing position, and then vacuum suction sky is supplied gas, unclamped, and coil 10 is put to corresponding with it plug 32, and unison counter 40 countings add one;
(4) vacuum soup stick actuating device 21 reverse operations, vacuum soup stick 20 returns back to and picks the position;
(5) repeating step (1)～(4) are until the coil quantity that wears on the plug 32 in the step (3) reaches the setting value of counting machine 40;
(6) controller 41 that is electrically connected with counting machine 40 sends actuation signal to carrier actuating device 31, and carrier actuating device 31 drives carriers 30 motions, drives next root plug 32 and moves to and wear material level and put;
(7) counting machine 40 zero setting;
(8) finish until all plugs 32 on the carrier 30 are quantitatively worn material repeating step (1)～(7), so far finishes the work that automatically picks that 32 of all plugs can carry coil on the carrier 30.
Claims (5)
1. automatic picking device of coil, be located at the coil feedway (1) of coil forming machine afterwards, it is characterized in that: comprise picking mechanism (2), load carrier (3) and counting mechanism (4), the described mechanism (2) that picks comprises vacuum soup stick (20) and vacuum soup stick actuating device (21), described vacuum soup stick (20) is provided with and picks folder, vacuum soup stick (20) has under the driving of vacuum soup stick actuating device (21) to be drawn and two control positioies of blowing, described vacuum soup stick (20) is positioned at when picking the position, and one of them coil (10) of being sent here by coil feedway (1) is held on and picks on the folder;
Described load carrier (3) is made of carrier (30), carrier actuating device (31) and the complex root plug (32) that is fixedly arranged on the carrier, when described vacuum soup stick (20) moves to the blowing position, be held on the centre hole of the coil (10) that picks on the folder and wherein a plug (32) is corresponding;
The controller (41) that described counting mechanism (4) comprises counting machine (40) and is electrically connected with this counting machine, described counting machine (40) is located at the side of plug (32), and this controller (41) consists of control linkage with carrier actuating device (31).
2. the automatic picking device of coil according to claim 1, it is characterized in that: described vacuum soup stick actuating device (21) is rotary cylinder, described carrier (30) is calibrated disc, the complex root plug (32) that vertically arranges circumferentially is distributed on this calibrated disc, and described carrier actuating device (31) is servomotor.
3. the automatic picking device of coil according to claim 1, it is characterized in that: described vacuum soup stick (20) is fork configuration, a described folder that picks respectively is set on two jaws of this fork-shaped vacuum soup stick, described vacuum soup stick is positioned at when picking the position, and the two pins of described coil is held on respectively two and picks on the folder.
4. the automatic picking device of each described coil according to claim 1～3 is characterized in that: describedly pick a kind of in vacuum sucker or the vacuum gas folder of folder.
5. the automatic picking device of coil according to claim 1 and 2 is characterized in that: described carrier (30) is the pellet type structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220352040 CN202687482U (en) | 2012-07-20 | 2012-07-20 | Automatic picking device for coils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220352040 CN202687482U (en) | 2012-07-20 | 2012-07-20 | Automatic picking device for coils |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202687482U true CN202687482U (en) | 2013-01-23 |
Family
ID=47543132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220352040 Expired - Lifetime CN202687482U (en) | 2012-07-20 | 2012-07-20 | Automatic picking device for coils |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202687482U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102745505A (en) * | 2012-07-20 | 2012-10-24 | 昆山广辉精密五金有限公司 | Automatic coil picking device and picking method implemented by aid of device |
| CN103738529A (en) * | 2014-01-16 | 2014-04-23 | 无锡恒泰电缆机械制造有限公司 | Coil loading device of full-automatic cuff type heat shrink packaging machine |
| CN104609178A (en) * | 2014-12-31 | 2015-05-13 | 迈得医疗工业设备股份有限公司 | Infusion apparatus catheter coil clamping device |
-
2012
- 2012-07-20 CN CN 201220352040 patent/CN202687482U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102745505A (en) * | 2012-07-20 | 2012-10-24 | 昆山广辉精密五金有限公司 | Automatic coil picking device and picking method implemented by aid of device |
| CN103738529A (en) * | 2014-01-16 | 2014-04-23 | 无锡恒泰电缆机械制造有限公司 | Coil loading device of full-automatic cuff type heat shrink packaging machine |
| CN104609178A (en) * | 2014-12-31 | 2015-05-13 | 迈得医疗工业设备股份有限公司 | Infusion apparatus catheter coil clamping device |
| CN104609178B (en) * | 2014-12-31 | 2016-05-25 | 迈得医疗工业设备股份有限公司 | A kind of clamp device of catheter of transfusion system coil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130123 |
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| CX01 | Expiry of patent term |