CN204771537U - Automatic change kludge - Google Patents

Automatic change kludge Download PDF

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Publication number
CN204771537U
CN204771537U CN201520517053.0U CN201520517053U CN204771537U CN 204771537 U CN204771537 U CN 204771537U CN 201520517053 U CN201520517053 U CN 201520517053U CN 204771537 U CN204771537 U CN 204771537U
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China
Prior art keywords
unit
loading
positioning unit
assembly
cylinder
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CN201520517053.0U
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Chinese (zh)
Inventor
吴永丰
陈晓敏
朱纯傲
郑晓冬
苏鹏飞
任军平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou resmark precision industry Limited by Share Ltd
Original Assignee
SUZHOU CHEERSSON PRECISION METAL FORMING CO Ltd
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Application filed by SUZHOU CHEERSSON PRECISION METAL FORMING CO Ltd filed Critical SUZHOU CHEERSSON PRECISION METAL FORMING CO Ltd
Priority to CN201520517053.0U priority Critical patent/CN204771537U/en
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Publication of CN204771537U publication Critical patent/CN204771537U/en
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Abstract

The utility model relates to an automatic change kludge, which comprises a frame, the table surface of setting in the frame, set up horizontally on table surface and can wind self axial lead pivoted disc, a plurality of positioning unit that are used for placing the product subassembly round the circumference evenly distributed of disc, the setting is at the graduator of disc bottom, assemble the material loading unit that sets gradually in proper order according to the product round disc pivoted direction, assembled element, discharge unit, wherein positioning unit's quantity is by the integral multiple of graduator umbers such as division, the material loading unit, assembled element, discharge unit is after the disc revolution moves an angle, its material loading portion, combination portion, the portion of unloading all is located with it and corresponds the positioning unit that sets up directly over. The utility model discloses material loading that can automatic machine completion subassembly, assembling and unloading, improved product packaging efficiency and stability greatly, reduction in production cost practices thrift human resources, simultaneously, simple structure, it is convenient to implement.

Description

A kind of automatic assembling machine
Technical field
The utility model belongs to assembling product apparatus field, is specifically related to a kind of automatic assembling machine.
Background technology
Along with constantly bringing forth new ideas of automation equipment, increasing product will realize mechanization production, such as, be applied to electric switch industry, and be a kind of more common standardized component, demand is larger.But due to the profile more complicated of product, be difficult to realize mechanization production, meanwhile, existing assembling process is all hand assembled or the semi-hand semi-automation assembling based on some simple tools, produce in pipelined fashion, there is obvious defect in it: production efficiency is lower; Need the cooperation of multiple operative employee to coordinate the assembling that just can complete whole product, cause the waste of resource; Assembling is difficult to the uniformity ensureing product quality.Based on above reason, in order to improve assembling product efficiency, ensureing the stability of assembling quality, being necessary to develop a kind of new automatic assembling machine.
Summary of the invention
In order to overcome the defect of prior art, the utility model provides a kind of automatic assembling machine.
For achieving the above object, the scheme that the utility model adopts is:
A kind of automatic assembling machine, it comprises frame, be arranged on the work top in frame, flatly to be arranged on work top and the disk that can rotate around Pivot Point Center line, the equally distributed multiple positioning unit for placing product component of circumference around disk, be arranged on the protractor of disk bottom, around the feeding unit material that the direction of disk rotational sets gradually in proper order by assembling product, assembled unit, discharge unit, the wherein integral multiple of the quantity of the positioning unit number such as divide to by protractor, feeding unit material, assembled unit, discharge unit is after disk often rotates an angle, its material loading portion, combination section, discharge is all positioned at directly over the positioning unit of corresponding setting with it.
Preferably, a times of the quantity of the positioning unit number such as divide to by protractor.That is, it is equal that quantity and the protractor of positioning unit such as to divide at the number, and disk often rotates an angle, and positioning unit moves a station.
Specifically implement and preferred aspect according to one of the present utility model, feeding unit material has the feed mechanism of multiple different assembly, and the material loading portion of each feed mechanism is all positioned at directly over the positioning unit of corresponding setting with it.
Concrete, feed mechanism comprise helical vibration feeder, for the assembly after arrangement is taken out one by one material loading portion, drive material loading portion along vertical direction move up and down first drive cylinder and drive material loading portion and first to drive to move horizontally together with cylinder assembly is positioned at directly over the corresponding described positioning unit arranged with it second drive cylinder.
Further, material loading portion is provided with sucker, feed mechanism also comprise for provide to sucker negative pressure for pick-up component extract system, be arranged in material loading portion for detecting the sucker whether proximity transducer of normal sorption assembly and processor, wherein when proximity transducer fails to sense the information of assembly, processor sends warns.
Or, material loading portion is provided with gas pawl, feed mechanism also comprise for provide to gas pawl power for grabbing assembly grasping system, being arranged on gas pawl for the fixture block of gripping assembly, being arranged in material loading portion for detecting the fixture block whether sensor of normal grabbing assembly and treatment system, wherein, when sensor fails to sense the information of assembly, processor sends warns.
Specifically implement and preferred aspect according to one of the present utility model, assembled unit has the combined mechanism of multiple different assembly, and each combined mechanism comprises combination section, for providing the transmission system on the feeding system organizing vertical part, the positioning unit sending into corresponding setting with it for the group be positioned on combination section being found part to combination section.
Preferably, transmission system comprise drive combination part directly over the corresponding positioning unit arranged with it the 3rd driving cylinder, pushing to for the group be positioned on combination section being found part four-wheel drive cylinder that other assemblies connect by described positioning unit relatively, being used for the combination section after driving cylinder to regulate by the 3rd and being positioned at positioning cylinder directly over the corresponding positioning unit arranged with it.
Or transmission system comprises the push rod that is wholely set with combination section and the propelling movement cylinder for driving push rod to move along its length direction.
Preferably, discharge unit comprises discharge, driving mechanism for driving discharge to be taken out the positioning unit that is positioned at below discharge.
Preferably, positioning unit comprises the positioning seat be fixed on disk and the both sides being positioned at positioning seat and for the pushing tow cylinder of the assembly location by being positioned at positioning seat.
In addition, locating rack (aluminium section bar) is provided with at work top, driving shaft is provided with at the middle part of disk, and the upper end of driving shaft is arranged in locating rack, and be provided with multiple joint arranged along himself length direction spiral on the driving shaft, this joint is to provide air pressure to the pushing tow cylinder on positioning unit, ensures that disk pushing tow cylinder in rotary course still can normally work.
Because technique scheme is used, the utility model compared with prior art has following advantages:
The utility model can complete the material loading of assembly, assembling and discharging by automation, substantially increases assembling product efficiency and stability, reduces production cost, save human resources, and meanwhile, structure is simple, and it is convenient to implement.
Accompanying drawing explanation
Accompanying drawing 1 is the overall schematic of automatic assembling machine of the present utility model;
Accompanying drawing 2 is Fig. 1 partial structurtes enlarged diagrams;
Accompanying drawing 3 is the close-up schematic view of feed mechanism in Fig. 1;
Accompanying drawing 4 is the close-up schematic view of another one feed mechanism in Fig. 1;
Accompanying drawing 5 is the close-up schematic view of combined mechanism in Fig. 1;
Accompanying drawing 6 is the close-up schematic view of another one combined mechanism in Fig. 1; ;
Accompanying drawing 7 is the enlarged diagram of positioning unit in Fig. 1;
In above accompanying drawing: 1, frame; 2, work top; 20, locating rack (aluminium section bar); 3, disk; 30, driving shaft; 4, positioning unit; 40, positioning seat; 41, pushing tow cylinder; 5, protractor; 6, feeding unit material; 60, feed mechanism; 6a, material loading portion; 6b, helical vibration feeder; 6c, first drives cylinder; 6d, second drives cylinder; 6e, sucker; 6f, proximity transducer; 6g, gas pawl; 6h, fixture block; 6j, sensor; 7, assembled unit; 70, combined mechanism (pressure riveting mechanism, plastic cap assembling mechanism); 7a, combination section; 7b, feeding system; 7c, the 3rd drives cylinder; 7d, four-wheel drive cylinder; 7e, positioning cylinder; 7f, push rod; 7g, propelling movement cylinder; 8, discharge unit; 80, discharge; 81, driving mechanism; 9, joint; 10, assembly (the vertical part of group).
Detailed description of the invention
Below in conjunction with embodiment shown in the drawings, the utility model is further described.
As shown in Figures 1 to 7, the present embodiment provides a kind of automatic assembling machine, it comprises frame 1, be arranged on the work top 2 in frame 1, flatly to be arranged on work top 2 and the disk 3 that can rotate around Pivot Point Center line, the equally distributed multiple positioning unit 4 for placing product component of circumference around disk 3, be arranged on the protractor 5 bottom disk 3, around the feeding unit material 6 that the direction of disk 3 rotation sets gradually in proper order by assembling product, assembled unit 7, discharge unit 8, the wherein integral multiple of the quantity of positioning unit 4 numbers such as division that are protractor 5, feeding unit material 6, assembled unit 7, discharge unit 8 is after disk 3 often rotates an angle, its material loading portion 6a, combination section 7a, discharge 8a is all positioned at directly over the positioning unit 4 of corresponding setting with it.
One times of the quantity of positioning unit 4 is protractor 5 numbers such as division.That is, the quantity of positioning unit 4 and protractor 5 the number such as to divide equal, disk 3 often rotates an angle, and positioning unit 4 moves a station.
Feeding unit material 6 has the feed mechanism 60 of multiple different assembly, and the material loading portion 6a of each feed mechanism 60 is all positioned at directly over the positioning unit 4 of corresponding setting with it.Meanwhile, the direction that multiple feed mechanism 60 rotates around disk 3 sets gradually in proper order by assembling product.
Feed mechanism 60 in this example has two, specific as follows:
First feed mechanism 60 comprises helical vibration feeder 6b(common structure, and its operation principle is omitted), for the assembly after arrangement is taken out one by one material loading portion 6a, drive material loading portion 6a along vertical direction move up and down first drive cylinder 6c and drive material loading portion 6a and first to drive to move horizontally together with cylinder 6c assembly is positioned at directly over the corresponding positioning unit 4 arranged with it second drive cylinder 6d.After wherein driving cylinder 6c lifting material loading portion 6a to extreme position by first, second drives cylinder 6d horizontal drive first to drive cylinder 6c to move directly over positioning unit 4 together with material loading portion 6a, when material loading portion 6a is positioned at directly over positioning unit 4, cylinder 6c is driven to move downward by first again, by component transfer in positioning unit 4, so repeatedly operate, complete the material loading of different assembly.
Further, material loading portion 6a is provided with sucker 6e, feed mechanism also comprise for provide to sucker 6e negative pressure for pick-up component 10 extract system (not shown), be arranged on material loading portion 6a for detecting the sucker 6e whether proximity transducer 6f of normal sorption assembly 10 and processor (not shown), wherein when proximity transducer 6f fails to sense the information of assembly 10, processor sends warns.
Second feed mechanism 60 is substantially identical with first feed mechanism 6, different places is, material loading portion 6a is provided with gas pawl 6g, feed mechanism 60 also comprise for provide to gas pawl 6g power for grabbing assembly grasping system (not shown), be arranged on gas pawl 6g bottom for gripping assembly 10 fixture block 6h, be arranged on material loading portion 6a for detecting the fixture block 6h whether sensor 6j of normal grabbing assembly 10 and treatment system (not shown), wherein, when sensor 6j fails to sense the information of assembly 10, processor sends warns.
Assembled unit 7 has the combined mechanism 70 of multiple different assembly, and the direction that multiple combined mechanism 70 rotates around disk 3 sets gradually in proper order by assembling product.
In this example, combined mechanism 70 is by two, and one is pressure riveting mechanism; Another is plastic cap assembling mechanism.Concrete:
Pressure riveting mechanism comprises combination section 7a, for providing the transmission system on the feeding system 7b organizing vertical part, the positioning unit sending into corresponding setting with it for the group be positioned on the 7a of combination section being found part to combination section 7a.
Further, transmission system comprise drive combination section 7a to be positioned at directly over the corresponding positioning unit 4 arranged with it the 3rd drive cylinder 7c, for the group be positioned on the 7a of combination section is found part 10(rivet) push to four-wheel drive cylinder 7d that other assemblies connect by positioning unit 4 relatively, be used for the combination section 7a after driving cylinder 7c to regulate by the 3rd and be positioned at positioning cylinder 7e directly over the corresponding positioning unit 4 arranged with it.
Plastic cap assembling mechanism combination section 7a, for providing the feeding system 7b of the vertical part of group to combination section 7a, for the group be positioned on the 7a of combination section is found part 10(plastic cap) send into transmission system on the corresponding positioning unit arranged with it.
Further, the push rod 7f that is wholely set of transmission system bag and combination section 7a and the propelling movement cylinder 7g for driving push rod 7f to move along its length direction.
Discharge unit 8 comprises discharge 80, driving mechanism 81 for driving discharge 80 to be taken out by the positioning unit 4 be positioned at below discharge 80.
In addition, in this example, positioning unit 4 comprise the positioning seat 40 be fixed on disk 3 and the both sides being positioned at positioning seat 40 and for the adjacent both sides of the pushing tow cylinder 41(of the assembly location that will be positioned at positioning seat 40).
Simultaneously, locating rack (aluminium section bar) 20 is provided with at work top 2, driving shaft 30 is provided with at the middle part of disk 3, and the upper end of driving shaft 30 is arranged in locating rack 20, and on driving shaft 30, be provided with multiple joint 9 arranged along himself length direction spiral, this joint 9 is to provide air pressure to the pushing tow cylinder 41 on positioning unit 4, ensures that disk 3 pushing tow cylinder 41 in rotary course still can normally work.
Specifically being implemented as follows of the present embodiment:
Protractor obtain electric after bring into operation, disc rotated, each turn station, after arriving position of rest, assembly is sent in positioning unit according to the assembling sequence of product by multiple feed mechanism successively, then, be rotated further disk, time below the combination section that assembly moves to pressure riveting mechanism, by positioning cylinder, vertical for group part is located, then under four-wheel drive air cylinder driven, complete and once press, then mobile disk is continued, when assembly after pressing moves to the combination section correspondence position of plastic cap assembling mechanism, by propelling movement cylinder plastic cap pushed in positioning unit and assemble, finally, rotating circular disk, making all to assemble complete product is positioned at immediately below discharge, directly product is taken out from the positioning unit of correspondence by driving mechanism, thus realize, the automation processing of this product.
Above-described embodiment is only for illustrating technical conceive of the present utility model and feature; its object is to person skilled in the art can be understood content of the present utility model and implement according to this; protection domain of the present utility model can not be limited with this; all equivalences done according to the utility model Spirit Essence change or modify, and all should be encompassed within protection domain of the present utility model.

Claims (10)

1. an automatic assembling machine, it comprises frame, be arranged on the work top in described frame, it is characterized in that: described automatic assembling machine also comprise flatly be arranged on described work top and can around Pivot Point Center line rotate disk, the equally distributed multiple positioning unit for placing product component of circumference around described disk, be arranged on the protractor of described disk bottom, around the feeding unit material that the direction of described disk rotational sets gradually in proper order by assembling product, assembled unit, discharge unit, the quantity of wherein said positioning unit is described protractor the integral multiple of number such as to divide, described feeding unit material, described assembled unit, described discharge unit is after described disk often rotates an angle, its material loading portion, combination section, discharge is all positioned at directly over the described positioning unit of corresponding setting with it.
2. automatic assembling machine according to claim 1, is characterized in that: the quantity of described positioning unit is described protractor a times of number such as to divide.
3. automatic assembling machine according to claim 1, it is characterized in that: described feeding unit material has the feed mechanism of multiple different assembly, the material loading portion of each described feed mechanism is all positioned at directly over the described positioning unit of corresponding setting with it, described feed mechanism comprises helical vibration feeder, for the described material loading portion that the assembly after arrangement is taken out one by one, drive the first driving cylinder that described material loading portion moves up and down along vertical direction, and drive described material loading portion and described first to drive to move horizontally together with cylinder assembly is positioned at directly over the corresponding described positioning unit arranged with it second drive cylinder.
4. automatic assembling machine according to claim 3, it is characterized in that: in described material loading portion, be provided with sucker, described feed mechanism also comprise for provide to described sucker negative pressure for pick-up component extract system, be arranged in described material loading portion for detecting the described sucker whether proximity transducer of normal sorption assembly and processor, wherein when described proximity transducer fails to sense the information of described assembly, described processor sends warns.
5. automatic assembling machine according to claim 3, it is characterized in that: in described material loading portion, be provided with gas pawl, described feed mechanism also comprise for provide to described gas pawl power for grabbing assembly grasping system, being arranged on described gas pawl for the fixture block of gripping assembly, being arranged in described material loading portion for detecting the described fixture block whether sensor of normal grabbing assembly and treatment system, wherein, when described sensor fails to sense the information of described assembly, described processor sends warns.
6. automatic assembling machine according to claim 1, it is characterized in that: described assembled unit has the combined mechanism of multiple different assembly, each described combined mechanism comprises combination section, for providing the transmission system on the feeding system organizing vertical part, the described positioning unit sending into corresponding setting with it for the group be positioned on described combination section being found part to described combination section.
7. automatic assembling machine according to claim 6, is characterized in that: described transmission system comprise drive described combination part directly over the corresponding described positioning unit arranged with it the 3rd driving cylinder, pushing to for the group be positioned on described combination section being found part four-wheel drive cylinder that other assemblies connect by described positioning unit relatively, being used for the described combination section after driving cylinder to regulate by the described 3rd and being positioned at positioning cylinder directly over the corresponding described positioning unit arranged with it.
8. automatic assembling machine according to claim 6, is characterized in that: transmission system comprises the push rod that is wholely set with described combination section and the propelling movement cylinder for driving described push rod to move along its length direction.
9. automatic assembling machine according to claim 1, is characterized in that: described discharge unit comprises discharge, driving mechanism for driving described discharge to be taken out by the described positioning unit be positioned at below described discharge.
10. automatic assembling machine according to claim 1, is characterized in that: described positioning unit comprises the positioning seat be fixed on described disk and the both sides being positioned at described positioning seat and for the pushing tow cylinder of the assembly location by being positioned at described positioning seat.
CN201520517053.0U 2015-07-16 2015-07-16 Automatic change kludge Active CN204771537U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141670A (en) * 2016-08-15 2016-11-23 广州科技职业技术学院 Automatic assembling
CN109014822A (en) * 2017-01-03 2018-12-18 东莞理工学院 A kind of electric machine casing air extracting seal kludge facilitating charging
CN109420897A (en) * 2017-08-25 2019-03-05 深圳市飞速精密模具有限公司 Perambulator automated manufacturing system and manufacturing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141670A (en) * 2016-08-15 2016-11-23 广州科技职业技术学院 Automatic assembling
CN109014822A (en) * 2017-01-03 2018-12-18 东莞理工学院 A kind of electric machine casing air extracting seal kludge facilitating charging
CN109014822B (en) * 2017-01-03 2019-10-18 东莞理工学院 A kind of electric machine casing air extracting seal kludge facilitating charging
CN109420897A (en) * 2017-08-25 2019-03-05 深圳市飞速精密模具有限公司 Perambulator automated manufacturing system and manufacturing method
CN109420897B (en) * 2017-08-25 2021-12-28 深圳市飞速精密模具有限公司 Automatic manufacturing system and manufacturing method for baby carrier

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Address after: High tech Industrial Development Zone, Suzhou City, Jiangsu province 215151 Xuguan Industrial Park Hu Chen Road No. 28

Patentee after: Suzhou resmark precision industry Limited by Share Ltd

Address before: High tech Industrial Development Zone, Suzhou City, Jiangsu province 215151 Xuguan Industrial Park Hu Chen Road No. 28

Patentee before: Suzhou Cheersson Precision Metal Forming Co., Ltd.