CN208898165U - 一种干法乙炔生产用电石渣除尘装车一体机 - Google Patents
一种干法乙炔生产用电石渣除尘装车一体机 Download PDFInfo
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- CN208898165U CN208898165U CN201821764497.4U CN201821764497U CN208898165U CN 208898165 U CN208898165 U CN 208898165U CN 201821764497 U CN201821764497 U CN 201821764497U CN 208898165 U CN208898165 U CN 208898165U
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- 125000002534 ethynyl group Chemical group data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [H]C#C* 0.000 title claims abstract description 30
- 238000001035 drying Methods 0.000 title claims abstract description 20
- 239000011435 rock Substances 0.000 title claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 5
- UONOETXJSWQNOL-UHFFFAOYSA-N Tungsten carbide Chemical compound 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[W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- UIXRSLJINYRGFQ-UHFFFAOYSA-N Calcium carbide Chemical compound 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Abstract
本实用新型涉及一种干法乙炔生产用电石渣除尘装车一体机，包括可移动设置的底座，固定设置于底座上的旋风分离器、布袋除尘器和螺旋输送机，所述旋风分离器的进风口设置进料管道，所述旋风分离器的出风口经中间管道与所述布袋除尘器的进料口相通，所述布袋除尘器的底端设置多个下料口，各下料口与螺旋输送机的进料口相通，以使布袋除尘器内的物料可进入螺旋输送机，所述布袋除尘器的出风口经出风管道与排气管道相通，所述螺旋输送机的出料口、旋风分离器的出料口设置可转动的正压输送臂，以使电石渣可经旋风分离器、布袋除尘器输送至正压输送臂，运输车辆装料时直接与正压输送臂相配合。
Description
技术领域
本实用新型涉及乙炔生产辅助设备技术领域，特别是一种干法乙炔生产用电石渣除尘装车一体机。
背景技术
干法乙炔工艺师相较于传统的“湿法”乙炔制备工艺而言，是使用略多于理论量的水以雾态喷在电石粉上使之水解，产生的电石渣为含水量很低的干粉末，因此称之为“干法”乙炔工艺。我国自2007年开始使用“干法”乙炔工艺，经过多年的研究和改进，“干法”乙炔工艺日趋成熟化。工业化生产出来的电石呈直径1米左右的圆盘状，经过多级破碎之后，形成小于3mm的电石细料。达到粒度要求的电石细料被输送到干法乙炔发生器中，与一定比例的水发生反应，生成乙炔气体。电石反应后形成电石渣，电石渣是优良的水泥原料，作为循环经济的综合利用原则，大型的干法乙炔厂会配套相应的水泥厂，对电石渣进行循环利用。
现有技术中，目前国内电石渣输送，采用敞开式或半封闭式的螺旋输送，刮板式输送、斗提机输送、卷管式输送，由于这些输送系统均不是封闭的，造成现场乙炔等有害杂质气污染和粉尘污染。同时，并不是所有的电石渣都可以直接输送至水泥厂，需要运输车辆进行中转，即需要对电石渣进行装卸，设计一种简单高效、操作方便的干法乙炔生产用电石渣除尘装车一体机是本领域技术人员急需解决的技术问题。
实用新型内容
本实用新型要解决的技术问题是提供一种简单高效、操作方便的干法乙炔生产用电石渣除尘装车一体机。
为解决上述技术问题，本实用新型提供的干法乙炔生产用电石渣除尘装车一体机，包括：可移动设置的底座，固定设置于底座上的旋风分离器、布袋除尘器和螺旋输送机，所述旋风分离器的进风口设置进料管道，所述旋风分离器的出风口经中间管道与所述布袋除尘器的进料口相通，所述布袋除尘器的底端设置多个下料口，各下料口与螺旋输送机的进料口相通，以使布袋除尘器内的物料可进入螺旋输送机，所述布袋除尘器的出风口经出风管道与排气管道相通，所述螺旋输送机的出料口、旋风分离器的出料口设置可转动的正压输送臂，以使电石渣可经旋风分离器、布袋除尘器输送至正压输送臂，运输车辆装料时直接与正压输送臂相配合，实现电石渣的收集、装车、除尘一机完成。
进一步，所述底座的底端设置多个滚轮，以使所述底座可方便的进行移动，便于灵活移动。
进一步，所述排气管道与所述出风管道之间设置引风机，以使所述布袋除尘器内的气体可迅速由排气管道排出。
进一步，所述底座上设置操作箱，所述操作箱与旋风分离器、布袋除尘器、螺旋输送机电连接，以使所述操作箱可控制旋风分离器、布袋除尘器、螺旋输送机。
进一步，所述旋风分离器、布袋除尘器的壳体内设置碳化钨涂层，所述进料管道、中间管道、出风管道、排气管道内设置聚四氟乙烯内衬，避免物料粘结。
上述干法乙炔生产用电石渣除尘装车一体机的工作方法，包括如下步骤：
A、通过移动底座将乙炔生产用电石渣除尘装车一体机移动至电石渣存放处，将用于运载电石渣粉料的运输车移动至乙炔生产用电石渣除尘装车一体机附近。
B、将干法乙炔生产用电石渣除尘装车一体机的进料管道的前端插入电石渣内，将正压输送臂转动至与运输车内的容器密封配合。
C、启动旋风分离器、布袋除尘器、正压输送臂和螺旋输送机，使得存放处的电石渣进入旋风分离器，由旋风分离器进行气、固分离，电石渣经旋风分离器的出料口进入正压输送臂，由正压输送臂进入运输车。
D、旋风分离器分离出的含有少量电石渣粉尘的气体经出气口、中间管道进入布袋除尘器，由布袋除尘器进行粉尘过滤，布袋除尘器收集的电石渣粉尘经下料口进入螺旋输送机，并由螺旋输送机送入正压输送臂，由正压输送臂进入运输车，布袋除尘器过滤后的气体由排气管道排出。
实用新型的技术效果：（1）本实用新型的干法乙炔生产用电石渣除尘装车一体机，相对于现有技术，采用旋风分离器、布袋除尘器对电石渣进行二级输送，使得旋风分离器溢出的少量扬尘可进入布袋除尘器进行二次吸收，确保粉尘回收效果，避免污染；（2）将旋风分离器、布袋除尘器设置在可移动的底座上，使得电石渣除尘装车一体机可方便的进行移动，可根据运输车辆的位置进行灵活调整，提高了装车效率；（3）旋风分离器、布袋除尘器的壳体内设置碳化钨涂层，管道内设置聚四氟乙烯内衬，可有效避免物料粘结。
附图说明
下面结合说明书附图对本实用新型作进一步详细说明：
图1是本实用新型干法乙炔生产用电石渣除尘装车一体机的结构示意图。
图中：底座1，支架11，旋风分离器2，旋风分离器出料口21，进风口22，中间管道23，布袋除尘器3，布袋除尘器进料口31，布袋除尘器出风口32，锥形塔33，螺旋输送机34，出料引风机35，控制箱4，排气管道5，出风管道51，引风机52。
具体实施方式
实施例1 如图1所示，本实施例的干法乙炔生产用电石渣除尘装车一体机，包括：可移动设置的底座1，固定设置于底座上的旋风分离器2、布袋除尘器3和螺旋输送机34，底座1由多根支架11焊接而成，底座1的底端设置多对滚轮（图中未示出），各滚轮由内燃机或电动机驱动，使得底座1可自由移动。
旋风分离器2的进风口设置进料管道（图中未示出），进料管道的一端与旋风分离器进风口22密封配合，另一端可伸入待转移电石渣的存储仓内，使得旋风分离器2启动时，可将电石渣负压引入旋风分离器2，由旋风分离器2进行旋风分离，旋风分离器2的出风口经中间管道23与布袋除尘器进料口31相通，旋风分离器2的底端设置旋风分离器出料口21，该旋风分离器出料口21经出料引风机（图中未示出）与可转动设置的正压输送臂（图中未示出）相通，使得旋风分离器2内收集的电石渣可经出料引风机进入正压输送臂。
布袋除尘器3的底端设置2个锥形塔33，过滤布袋置于锥形塔33内，各锥形塔33底端设置布袋除尘器下料口，各下料口与螺旋输送机34的进料口相通，以使布袋除尘器3内收集的电石渣可进入螺旋输送机34，螺旋输送机34的出料口同样经出料引风机35与可转动设置的正压输送臂（图中未示出）相通，使得布袋除尘器3内收集的电石渣可经螺旋输送机34、出料引风机35进入正压输送臂；布袋除尘器3的出风口经出风管道51与排气管道5相通，排气管道5与出风管道51之间设置引风机52，以使布袋除尘器3内的气体可迅速由排气管道5排出。
运输车辆装料时直接与正压输送臂相配合，实现电石渣的收集、装车、除尘一机完成。
底座1上设置操作箱4，操作箱4与旋风分离器2、布袋除尘器3、螺旋输送机34电连接，以使操作箱4可控制旋风分离器2、布袋除尘器3、螺旋输送机34。
在其它实施例中还可通过遥控装置（例如手持平板电脑）与旋风分离器2、布袋除尘器3、螺旋输送机34电连接，或者可通过上位机与旋风分离器2、布袋除尘器3、螺旋输送机34电连接，以实现远程操控或无线操控。
作为优选，旋风分离器2、布袋除尘器3的壳体内设置碳化钨涂层，进料管道、中间管道23、出风管道51、排气管道5内设置聚四氟乙烯内衬，避免物料粘结。
实施例2
上述干法乙炔生产用电石渣除尘装车一体机的工作方法，包括如下步骤：
A、通过移动底座将乙炔生产用电石渣除尘装车一体机移动至电石渣存放处，将用于运载电石渣粉料的运输车移动至乙炔生产用电石渣除尘装车一体机附近。
B、将干法乙炔生产用电石渣除尘装车一体机的进料管道的前端插入电石渣内，将正压输送臂转动至与运输车内的容器密封配合。
C、启动旋风分离器2、布袋除尘器3、正压输送臂和螺旋输送机34，使得存放处的电石渣进入旋风分离器2，由旋风分离器2进行气、固分离，电石渣经旋风分离器2的出料口21进入正压输送臂，由正压输送臂进入运输车。
D、旋风分离器2分离出的含有少量电石渣粉尘的气体经出气口、中间管道23进入布袋除尘器3，由布袋除尘器3进行粉尘过滤，布袋除尘器3收集的电石渣粉尘经下料口进入螺旋输送机34，并由螺旋输送机34送入正压输送臂，由正压输送臂进入运输车，布袋除尘器3过滤后的气体由排气管道5排出。
显然，上述实施例仅仅是为清楚地说明本实用新型所作的举例，而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本实用新型的精神所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之中。
Claims (5)
1.一种干法乙炔生产用电石渣除尘装车一体机，其特征在于，包括：可移动设置的底座，固定设置于底座上的旋风分离器、布袋除尘器和螺旋输送机，所述旋风分离器的进风口设置进料管道，所述旋风分离器的出风口经中间管道与所述布袋除尘器的进料口相通，所述布袋除尘器的底端设置多个下料口，各下料口与螺旋输送机的进料口相通，以使布袋除尘器内的物料可进入螺旋输送机，所述布袋除尘器的出风口经出风管道与排气管道相通，所述螺旋输送机的出料口、旋风分离器的出料口设置可转动的正压输送臂，以使电石渣可经旋风分离器、布袋除尘器输送至正压输送臂，运输车辆装料时直接与正压输送臂相配合。
2.根据权利要求1所述的干法乙炔生产用电石渣除尘装车一体机，其特征在于，所述底座的底端设置多个滚轮。
3.根据权利要求2所述的干法乙炔生产用电石渣除尘装车一体机，其特征在于，所述排气管道与所述出风管道之间设置引风机。
4.根据权利要求1至3之一所述的干法乙炔生产用电石渣除尘装车一体机，其特征在于，所述底座上设置操作箱，所述操作箱与旋风分离器、布袋除尘器、螺旋输送机电连接。
5.根据权利要求4所述的干法乙炔生产用电石渣除尘装车一体机，其特征在于，所述旋风分离器、布袋除尘器的壳体内设置碳化钨涂层，所述进料管道、中间管道、出风管道、排气管道内设置聚四氟乙烯内衬。
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