CN208683192U - Multiplexing bit serial Ceramic Tiles packing machine - Google Patents
Multiplexing bit serial Ceramic Tiles packing machine Download PDFInfo
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- CN208683192U CN208683192U CN201821467745.9U CN201821467745U CN208683192U CN 208683192 U CN208683192 U CN 208683192U CN 201821467745 U CN201821467745 U CN 201821467745U CN 208683192 U CN208683192 U CN 208683192U
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Abstract
The utility model discloses a kind of multiplexing bit serial Ceramic Tiles packing machines, including rack, brick conveying machine structure, Ceramic Tiles transport mechanism, grabbing device, reciprocating moving device, paper storehouses, paper extraction unit, paper feeder and packing device, Ceramic Tiles transport mechanism, paper storehouses and packing device are set to the first rack layer, and reciprocating moving device, paper extraction unit and paper feeder are set to the second rack layer；Grabbing device, paper extraction unit, paper feeder, the quantity of packing device and paper storehouses are equal and identical as the multiplexing bit quantity of setting, connect between grabbing device, paper extraction unit, paper feeder, packing device and paper storehouses are arranged in a one-to-one correspondence；Grabbing device grabs more packet Ceramic Tiles, is transferred to packing device by reciprocating moving device, and paper extraction unit and paper feeder place packing board, complete to pack by packing device.The production capacity of ceramic package machine can be greatly improved in the case where not increasing packaging production line and new equipment using the multiplexing bit serial Ceramic Tiles packing machine of the utility model.
Description
Technical field
The utility model relates to intelligent packaging technical fields, and in particular to a kind of multiplexing bit serial Ceramic Tiles packing machine.
Background technique
In the packaging operation of Production of Ceramics, Ceramic Tiles packing machine replaces Manual Packaging, significantly reduces ceramic package work
The labor intensity of industry simultaneously improves production efficiency.Existing Ceramic Tiles packing machine technology comparative maturity, in the packet of Production of Ceramics
It pretends to play critically important effect in the Manual packaging processes of substitution worker in industry, but as the single line yield of Ceramic Tiles is also got over
Its yield can not still be matched in packaging speed by carrying out bigger, current packaging facilities, be still transitional product, for further drop
The labor intensity of low ceramic package operating worker, the production capacity of night shift is arranged in day shift and is completed, and is realized that Production of Ceramics is cut personnel and is increased
The target of effect, the equipment for needing production capacity bigger complete packaging operation.
The workflow of existing Ceramic Tiles packing machine is as follows:
1) it is equipped with 1 paper storehouses position, reciprocating type mobile paper-fetching mechanism, which takes out 1 packing board out of paper storehouses and send to packaging, to be rolled over
Paper position；
2) it is equipped with the crawl station of 1 Ceramic Tiles, reciprocating type mobile brick grasping machine structure grabs 1 packet Ceramic Tiles simultaneously from crawl station
It send to the packing board of multiple package position；
3) it is equipped with 1 multiple package position, the packaging paper folding operation of 1 packet Ceramic Tiles is completed in each work rhythm.
It is about at present or so 8 packets/minute using the maximum production capacity that the equipment of the principle can be completed, causes such packing machine packet
The reason of dress speed is difficult to improve, in addition to the time needed for the limited above-mentioned process of completion, another major reason is by single station
It is caused, i.e., in each working cycles, it can only realize the packaging operation of single packet Ceramic Tiles.
In conclusion leading to existing big specification since existing technology of the package and packaging facilities structure design upper Shortcomings
Ceramic Tiles are not able to satisfy the production requirement of automatic high speed packaging.
Utility model content
In view of the above-mentioned problems, the purpose of this utility model is to provide a kind of multiplexing bit serial Ceramic Tiles packing machines, using 2
Station or multistation, grabbing device, paper storehouses, paper extraction unit, paper feeder are identical with number of stations with the quantity of packing device, respectively grab
It takes device to be connected in series, 70% can be improved than the production capacity of existing ceramic package machine.
The utility model provides a kind of multiplexing bit serial Ceramic Tiles packing machine, including the transmission of rack, brick conveying machine structure, Ceramic Tiles
Mechanism, grabbing device, reciprocating moving device, paper storehouses, paper extraction unit, paper feeder, packing device and moving-out device, the rack
Including the first rack layer and the second rack layer for being parallel to the first rack layer, the Ceramic Tiles transport mechanism, the paper storehouses
The first rack layer, the reciprocating moving device, the grabbing device, the paper extraction unit are set to the packing device
The second rack layer is set to paper feeder；The grabbing device includes moving trolley, guide post, vertical cylinder, square frame, leads
Bar, guide sleeve, lateral cylinder and clamping plate, the guide post and the moving trolley form prismatic pair, and the vertical cylinder passes through described
Guide post is connected with the square frame, and the guide rod and the square frame are connected, and the guide sleeve and the guide rod form prismatic pair, institute
State guide sleeve, the clamping plate is connected with the lateral cylinder；The reciprocating moving device includes motor, retarder, belt wheel and transmission
Band, the first end of the motor and the second rack layer are connected, the second end of the motor by the retarder with it is described
Belt wheel is connected, and the belt wheel is connected with the conveyer belt, and the conveyer belt is connected with the moving trolley；The paper extraction unit packet
It including and takes paper bracket, take paper cylinder, sucker fixed frame and sucker, the first end for taking paper cylinder takes paper bracket to be connected with described,
The second end for taking paper cylinder is connected with the sucker fixed frame, and the sucker and the sucker fixed frame are connected；It is described to send
Paper device includes guide rail, the sliding block moved along guide rail, the finger cylinder mounting rod being connected with the sliding block and is connected to finger gas
Finger cylinder on cylinder mounting rod；The packing device includes holding to send band and packing assembly, and the packing assembly includes being set to
The longitudinal paper folding component for holding the lower section for sending band and being set to, which is held, send band side transverse direction paper folding component.
The grabbing device, the packing device, the paper storehouses, the quantity phase of the paper extraction unit and the paper feeder
Deng being serially connected between the grabbing device, the paper storehouses, the paper extraction unit, the paper feeder and the packing device one
One is correspondingly arranged.
The spacing of adjacent paper storehouses, the spacing of adjacent paper extraction unit, the spacing of adjacent paper feeder and adjacent packing device
Spacing is equal with the spacing of adjacent grabbing device.
The upper surface of the brick conveying machine structure is higher than the upper surface of the Ceramic Tiles transport mechanism, the centre of the brick conveying machine structure
The plane of symmetry is overlapped with the intermediate symmetry face of the Ceramic Tiles transport mechanism.
The upper surface of the moving-out device is lower than the upper surface of the packing device, the intermediate symmetry face of the moving-out device
It is overlapped with the intermediate symmetry face of the packing device.
The beneficial effects of the utility model are:
1, using 2 stations or multistation, in the case where not increasing packaging production line, ceramic package machine can be greatly improved
Production capacity；
2, required construction package is all contained in existing packaging production line, convenient for directly carrying out to existing packaging production line
It improves, improving cost is low, and can freely set station quantity according to the production line output of Ceramic Tiles.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment multiplexing bit serial Ceramic Tiles packing machine；
Fig. 2 is the structural schematic diagram of the utility model embodiment multistation parallel connection packing machine；
Fig. 3 is the structural schematic diagram of the utility model paper extraction unit；
Fig. 4 is the front view of the utility model grabbing device and reciprocating moving device；
Fig. 5 is the top view of the utility model paper feeder；And
Fig. 6 is the front view of the utility model packing device.
Main appended drawing reference:
Ceramic Tiles 1；Rack 2；Brick conveying machine structure 3；Ceramic Tiles transport mechanism 4；Grabbing device 5；Reciprocating moving device 6；Paper storehouses
7；Paper extraction unit 8；Paper feeder 9；Packing device 10；Moving-out device 11；
First rack layer 21；Second rack layer 22；
Moving trolley 51；Guide post 52；Vertical cylinder 53；Square frame 54；Guide rod 55；Guide sleeve 56；Lateral cylinder 57；Clamping plate
58；
Motor 61；Retarder 62；Belt wheel 63；Conveyer belt 64；
Take paper bracket 81；Take paper cylinder 82；Sucker fixed frame 83；Sucker 84；
Guide rail 91；Sliding block 92；Finger cylinder mounting rod 93；Finger cylinder 94；
It holds and send band 101；Packing assembly 102；Longitudinal paper folding component 1021；Lateral paper folding component 1022.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
The above is the preferred embodiment of the application, it is noted that for those skilled in the art
For, under the premise of not departing from this technology principle, several improvements and modifications can also be made, these improvements and modifications also should be regarded as
The protection scope of the application.
As shown in Figure 1, a kind of multiplexing bit serial Ceramic Tiles packing machine, including rack 2, brick conveying machine structure 3, Ceramic Tiles conveyer
Structure 4, grabbing device 5, reciprocating moving device 6, paper storehouses 7, paper extraction unit 8, paper feeder 9, packing device 10 and moving-out device 11.
Rack 2 includes the first rack layer 21 and the second rack layer 22 for being parallel to the first rack layer 21, and the first rack layer 21 is bottom
The steelframe support construction of one horizontal direction, Ceramic Tiles transport mechanism 4, paper storehouses 7 and packing device 10 are installed on the first rack layer 21
Or its extended structure, the second rack layer 22 are the steelframe support construction of higher horizontal direction, reciprocating moving device 6 takes paper to fill
Set 8 and paper feeder 9 be installed on the second rack layer 22 or its extended structure, reciprocating moving device 6 and paper extraction unit 8, paper feeding dress
Set 9 height it is not exactly the same.The upper surface of brick conveying machine structure 3 is higher than the upper surface of Ceramic Tiles transport mechanism 4, brick conveying machine structure 3
Intermediate symmetry face is overlapped with the intermediate symmetry face of Ceramic Tiles transport mechanism 4.The upper surface of moving-out device 11 is lower than packing device 10
Upper surface, the intermediate symmetry face of moving-out device 11 is overlapped with the intermediate symmetry face of packing device 10.
As shown in figure 3, paper extraction unit 8 includes taking paper bracket 81, taking paper cylinder 82, sucker fixed frame 83 and be fixed on sucker
Sucker 84 on fixed frame 83 takes paper bracket 81 and the second rack layer 22 to be connected, and takes the first end of paper cylinder 82 and takes paper bracket 81
It is connected, takes the second end of paper cylinder 82 to be connected with sucker fixed frame 83, take paper cylinder 82 that can drive on sucker fixed frame 83 and move down
Dynamic, sucker 84 can pick up packing board.
As shown in figure 4, reciprocating moving device 6 includes motor 61, retarder 62, belt wheel 63 and conveyer belt 64, motor 61
First end and the second rack layer 22 are connected, and the second end of motor 61 is connected by retarder 62 with belt wheel 63, belt wheel 63 and transmission
Band 64 is connected, and conveyer belt 64 is connected with moving trolley 51.Grabbing device 5 is arranged on the second rack layer 22, including moving trolley
51, guide post 52, vertical cylinder 53, square frame 54, guide rod 55, guide sleeve 56, lateral cylinder 57 and clamping plate 58, moving trolley 51 are passing
Under the drive for sending band 64, it can be moved along the upper beam of the second rack layer 22 by itself wheel, four guide posts 52 and moving trolley
51 are vertically connected and are formed prismatic pair, are connected respectively with vertical cylinder 53, square frame 54 by guide post 52, vertical cylinder 53 passes through
Guide post 52 is driven, so that square frame 54 be driven to move up and down；Guide rod 55 is connected on square frame 54, guide sleeve 56, clamping plate 58 and cross
It is linked together to cylinder 57, under the driving of lateral cylinder 57, guide sleeve 56 is moved along guide rod 55, so that clamping plate 58 or so be driven to move
It is dynamic.
As shown in figure 5, paper feeder 9 includes guide rail 91, sliding block 92, finger cylinder mounting rod 93 and finger cylinder 94, if
It is placed in the motor-driven belt running of one end, belt drives the sliding block 92 on guide rail 91 mobile, and finger cylinder mounting rod 93 is connected
It on sliding block 92, moves therewith, the finger cylinder 94 on finger cylinder mounting rod 93 can take paper cylinder 82 to pick up
Packing board, then multiple package position is moved to along guide rail 91 with sliding block 92.Packing device 10 includes holding to send band 101 and packing assembly
102, the structure chart of packing assembly 102 is as shown in fig. 6, packing assembly 102 includes being set to the longitudinal paper folding held and send 101 lower section of band
It component 1021 and is set to hold and send band 101 side transverse direction paper folding component 1022, it is preferable that packing assembly 102 is existing packaging
Paper foldling mechanism.
Grabbing device 5, packing device 10, paper storehouses 7, paper extraction unit 8 and the paper feeding dress of multiplexing bit serial Ceramic Tiles packing machine
Set 9 quantity it is equal, and to be multiple, be serially connected between grabbing device 5, paper storehouses 7, paper extraction unit 8, paper feeder 9 and packaging dress
It sets 10 to be arranged in a one-to-one correspondence, can either utmostly retain and utilizes the layout of Ceramic Tiles packing machine instantly, reduction upgrading difficulty
And workload, it can also maximize raising production capacity.And further, multiple paper extraction units 8 may be designed in one, make to extract
Paper device can take multiple packing boards simultaneously, and paper feeder 9 and paper storehouses 7 can also do similar designs, can reduce occupied area,
Reduce driving mechanism, simplified control system.
Multiple grabbing devices 5 are connected on conveyer belt 64, and its spacing is adjustable, it is preferable that the crawl where muti-piece Ceramic Tiles 1
The spacing between spacing, multiple paper storehouses 7 between station, the spacing between multiple paper extraction units 8, the spacing between multiple paper feeders 9 and
Spacing of the spacing between multiple grabbing devices 5 between multiple packing devices 10 is equal, ensure that Ceramic Tiles 1 entire crawl,
The accuracy of position in packaging process.
Packing method selected by the multiplexing bit serial Ceramic Tiles packing machine, specifically comprises the following steps:
N packet Ceramic Tiles 1 are sent to Ceramic Tiles transport mechanism 4 from piled bricks by S1, brick conveying machine structure 3, and Ceramic Tiles transport mechanism 4 will
N packet Ceramic Tiles 1 are moved to corresponding n crawl station；
S2, after n packet Ceramic Tiles 1 move to corresponding n crawl station, reciprocating moving device 6 transmits n grabbing device 5
To corresponding n crawl station, the n operation simultaneously of grabbing device 5, the work through each vertical cylinder 53 and each lateral cylinder 57
With, n clamping plate 58 declines and clamps n packet Ceramic Tiles 1, then in the case where each vertical cylinder 53 acts on, n clamping plate 58 rises to former height,
N packet Ceramic Tiles 1 are moved to the top of corresponding n multiple package position by reciprocating moving device 6；
S3 moves to the synchronization of corresponding n multiple package position in n packet Ceramic Tiles 1, and n paper extraction unit 8 will be in n paper storehouses 7
N packing board pick up, paper feeder 9 send n packing board to corresponding n multiple package position, and multiple grabbing devices 5 will
N packet Ceramic Tiles 1, which synchronize down, to be put on the packing board of corresponding package station, in the case where each vertical cylinder 53 acts on, n 58 liters of clamping plate
To former height, reciprocating moving device 6 drives n grabbing device 5 mobile to crawl station；
S4, while n clamping plate 58 rises to former height, the n packing assembly 102 in n packing device 10 is simultaneously to n
Packet Ceramic Tiles 1 are packed, and Ceramic Tiles 1 after molding, which are held, send band 101 to transmit, and are finally removed by moving-out device 11.
Above-mentioned steps are a complete working cycles.To improve efficiency, in step s 2, when n clamping plate 58 rises to original
While height, step S1 continues the working cycles of a new round.
It is specifically described by taking n=2 as an example.
Fig. 1 is the structural schematic diagram of the utility model embodiment multiplexing bit serial Ceramic Tiles packing machine, includes 2 works in figure
Position, is fetched and delivered while being able to achieve two packing boxes, is realized crawl while two packet Ceramic Tiles 1, is conveyed and pack simultaneously simultaneously, makes pottery
Two conveyer belts of ceramic tile transport mechanism 4 are aligned respectively with two conveyer belts of packing device 10, and right side Ceramic Tiles initially pass through a left side
The multiple package position of side Ceramic Tiles, then reach its multiple package position, the as packing machine of series form.Due to reciprocating moving device 6
Moving direction is identical as the direction of motion of Ceramic Tiles transport mechanism 4, and the integral layout of the multiplexing bit serial Ceramic Tiles packing machine is
Line style is more applicable for the layout of existing workshop suitable for narrow and long space.The serial packing machine of 2 stations is than existing ceramics
The production capacity of packing machine improves 70%, can reach 13 packets/minute.
Fig. 2 is the structural schematic diagram of the utility model embodiment multistation parallel connection packing machine, also includes two stations in figure,
It is fetched and delivered while being able to achieve two packing boxes, realizes crawl while two packet Ceramic Tiles 1, conveys and pack simultaneously simultaneously, but not
Be same as Fig. 1, in Fig. 2 two conveyer belts with packing device 10 of Ceramic Tiles transport mechanism 4 two conveyer belts mutually side by side, two Bao Tao
Ceramic tile 1 directly reaches respective multiple package position from crawl station, and the conveying time-consuming between two stations is shorter, rate is higher, as simultaneously
The packing machine of row form.Since the moving direction of reciprocating moving device 6 and the direction of motion of Ceramic Tiles transport mechanism 4 are perpendicular,
The integral layout of the multiplexing bit serial Ceramic Tiles packing machine is square, is suitable for the lesser space of length and width ratio.The parallel connection of 2 stations
Packing machine improves 80% than the production capacity of existing ceramic package machine, can reach 14 packets/minute.
The workflow of above two multistation packing machine can be carried out according to step S1~S4, and discrepancy is because of layout
The difference of the parameter setting of specific driving device caused by difference, in multistation parallel connection packing machine, two packet Ceramic Tiles 1 are from grabbing
Take station less to the used time from multiple package position, the rate of required matched brick conveying machine structure 3, paper extraction unit 8 and paper feeder 9
Also higher.
The above is the preferred embodiment of the application, does not limit the protection scope of the utility model with this, should be referred to
Out, for those skilled in the art, under the premise of not departing from this technology principle, several change can also be made
Into and retouching, these improvements and modifications also should be regarded as the protection scope of the application.
Claims (5)
1. a kind of multiplexing bit serial Ceramic Tiles packing machine, including it is rack, brick conveying machine structure, Ceramic Tiles transport mechanism, grabbing device, past
Multiple mobile device, paper storehouses, paper extraction unit, paper feeder, packing device and moving-out device, it is characterised in that:
The rack includes the first rack layer and the second rack layer for being parallel to the first rack layer, the Ceramic Tiles conveyer
Structure, the paper storehouses and the packing device are set to the first rack layer, the reciprocating moving device, the grabbing device,
The paper extraction unit and paper feeder are set to the second rack layer；
The grabbing device includes moving trolley, guide post, vertical cylinder, square frame, guide rod, guide sleeve, lateral cylinder and clamping plate, institute
It states guide post and the moving trolley forms prismatic pair, the vertical cylinder is connected by the guide post with the square frame, described
Guide rod and the square frame are connected, and the guide sleeve and the guide rod form prismatic pair, the guide sleeve, the clamping plate and the transverse direction
Cylinder is connected；
The reciprocating moving device includes motor, retarder, belt wheel and conveyer belt, the first end of the motor and second machine
Rack-layer is connected, and the second end of the motor is connected by the retarder with the belt wheel, the belt wheel and the conveyer belt phase
Even, the conveyer belt is connected with the moving trolley；
The paper extraction unit includes taking paper bracket, taking paper cylinder, sucker fixed frame and sucker, the first end for taking paper cylinder with
Described that paper bracket is taken to be connected, the second end for taking paper cylinder is connected with the sucker fixed frame, the sucker and the sucker
Fixed frame is connected；
The paper feeder includes guide rail, the sliding block moved along guide rail, the finger cylinder mounting rod being connected with the sliding block and company
The finger cylinder being connected on finger cylinder mounting rod, and
The packing device includes holding and sending band and packing assembly, and the packing assembly includes being set to described to hold the lower section for sending band
Longitudinal paper folding component and being set to, which is held, send band side transverse direction paper folding component.
2. multiplexing bit serial Ceramic Tiles packing machine according to claim 1, which is characterized in that the grabbing device, described
Packing device, the paper storehouses, the quantity of the paper extraction unit and the paper feeder are equal, and are mutually gone here and there between the grabbing device
Connection, the paper storehouses, the paper extraction unit, the paper feeder and the packing device are arranged in a one-to-one correspondence.
3. multiplexing bit serial Ceramic Tiles packing machine according to claim 2, which is characterized in that spacing, the phase of adjacent paper storehouses
Spacing of the spacing of the spacing of adjacent paper extraction unit, the spacing of adjacent paper feeder and adjacent packing device with adjacent grabbing device
It is equal.
4. multiplexing bit serial Ceramic Tiles packing machine according to claim 3, which is characterized in that the upper table of the brick conveying machine structure
Face is higher than the upper surface of the Ceramic Tiles transport mechanism, the intermediate symmetry face of the brick conveying machine structure and the Ceramic Tiles transport mechanism
Intermediate symmetry face be overlapped.
5. multiplexing bit serial Ceramic Tiles packing machine according to claim 4, which is characterized in that the upper table of the moving-out device
Face is lower than the upper surface of the packing device, the intermediate symmetry face of the moving-out device and the intermediate symmetry face of the packing device
It is overlapped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821467745.9U CN208683192U (en) | 2018-09-10 | 2018-09-10 | Multiplexing bit serial Ceramic Tiles packing machine |
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| CN201821467745.9U CN208683192U (en) | 2018-09-10 | 2018-09-10 | Multiplexing bit serial Ceramic Tiles packing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051053A (en) * | 2018-09-10 | 2018-12-21 | 陈颖 | Multiplexing bit serial Ceramic Tiles packing machine and its packing method |
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- 2018-09-10 CN CN201821467745.9U patent/CN208683192U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051053A (en) * | 2018-09-10 | 2018-12-21 | 陈颖 | Multiplexing bit serial Ceramic Tiles packing machine and its packing method |
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