CN208680937U - A kind of check-valves core automatic assembly equipment - Google Patents
A kind of check-valves core automatic assembly equipment Download PDFInfo
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- CN208680937U CN208680937U CN201821145254.2U CN201821145254U CN208680937U CN 208680937 U CN208680937 U CN 208680937U CN 201821145254 U CN201821145254 U CN 201821145254U CN 208680937 U CN208680937 U CN 208680937U
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- lower cover
- ball
- check
- conveying track
- valves
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Abstract
A kind of check-valves automatic assembly equipment, it can realize the automatic assembling of check-valves core, labor-saving while being greatly improved production efficiency, it can ensure that simultaneously and be respectively mounted upper core in each check-valves, to be greatly improved final product quality, it includes workbench, rotating disk mechanism is provided on the table top of the workbench, it is provided with the check-valves lower cover that several are evenly arranged on the rotating disk mechanism and places groove, feeding mechanism is provided with around the workbench, the feeding mechanism includes lower cover feeding mechanism, ball feeding mechanism, the lower cover feeding mechanism, ball feeding mechanism is arranged around the rotating disk mechanism.
Description
Technical field
The utility model relates to check-valves automatic assembly equipment technical field, specially a kind of check-valves organizes installing automatically
It is standby.
Background technique
Check-valves be it is a kind of by medium itself flows and valve that automatic open and close flap is used to prevent medium from flowing backwards, mesh
It is preceding core to be installed there are commonly ball core type check-valves between the upper cover and lower cover of ball core type check-valves, in traditional check-valves
The assembling of core is realized by artificial, and core is placed in check-valves lower cover by worker in an assembling process, then again will
Non-return valve upper cover is tightened against on lower lid, and the mode of this assembling is time-consuming and laborious, production efficiency is low, and manually in assembling core mistake
There are unstability in journey, and core neglected loading easily occur leads to the problem of final product quality difference.
Utility model content
For traditional manually installed check-valves core mode it is time-consuming and laborious, production efficiency is low, easily core neglected loading occurs
Lead to poor product quality, the utility model provides a kind of check-valves automatic assembly equipment, can realize check-valve ball
The automatic assembling of core labor-saving while being greatly improved production efficiency, while can ensure that and pacify in each check-valves
Core is loaded onto, to be greatly improved final product quality.
Its technical solution is such that a kind of check-valves core automatic assembly equipment comprising workbench, the workbench
Table top on be provided with rotating disk mechanism, be provided on the rotating disk mechanism check-valves lower cover that several are evenly arranged place it is recessed
Slot is provided with feeding mechanism around the workbench, which is characterized in that the feeding mechanism includes lower cover feeding mechanism, ball
Feeding mechanism, the lower cover feeding mechanism, ball feeding mechanism are arranged around the rotating disk mechanism, and the ball feeding mechanism includes ball
First conveying track output end of the ball pallet that vibrating disk and one end are mutually spliced with the ball vibrating disk, the ball pallet is set
It is equipped with the second conveying track, second conveying track is located in same level and is mutually perpendicular to first conveying track
It arranges, ball push plate is provided on second conveying track, the close first conveying track output end in the ball push plate
Side is provided with cylinder shape groove, and the groove is set on the side end face of the ball push plate, the concave face of the groove and first
The corresponding arrangement of through-hole, the diameter of the groove are greater than the diameter of ball, one end of the ball push plate and the piston of third flat-removing air cyclinder
Bar is fixedly connected, and the third flat-removing air cyclinder is located at the side of second conveying track, second conveying track it is another
Side is provided with the second through-hole, and second through-hole is circle, and the diameter of second through-hole is greater than the diameter of the ball, works as installation
When the ball, the third flat-removing air cyclinder drives ball push plate mobile to the tangential direction of the rotating disk mechanism, make the groove with
Second through-hole is corresponding, be equipped with the lower cover check-valves lower cover place groove be moved to second through-hole just under
Fang Shi, second through-hole is corresponding with the inner hole of the lower cover in check-valves lower cover placement groove below, institute
It states and the first photoelectric sensor is installed on the two sides first baffle in the middle position of the first conveying track, second conveying track
Bottom end the position of second through-hole is provided with the second photoelectric sensor.
It is further characterized by,
The rotating disk mechanism includes turntable, and the turntable rotates under speed regulating motor driving effect, the turntable bottom end peace
Equipped with divider, the divider is used to carry out the turntable limit control, and the check-valves lower cover places the shape of groove
Match with the shape of the lower cover；
The lower cover feeding mechanism includes that lower cover vibrating disk and one end are transported with the lower cover that the lower cover vibrating disk mutually splices
Frame, the side of the lower cover pallet are provided with lower cover carrier, the lower cover carrier include the first transverse shifting mould group and
First vertically movable mould group, the first vertically movable mould group is installed on the sliding block of the first transverse shifting mould group, described
Lower cover claw is installed on the sliding block of the first vertically movable mould group, when the lower cover claw is moved to above the turntable with it is described
Check-valves lower cover placement groove is corresponding, and the first transverse shifting mould group is driven by the first flat-removing air cyclinder, and described first is perpendicular
It is driven to mobile mould group by the first lifting cylinder, the lower cover claw is the first clamping jaw cylinder, the first clamping jaw cylinder
The inner hole of clamping jaw and the lower cover is correspondingly arranged；
The two sides of first conveying track of the ball pallet are provided with to be mutually perpendicular to first conveying track
First baffle, the height of the first baffle is greater than the diameter of the ball, is provided with bar above first conveying track,
The distance between the bar and first conveying track are greater than the diameter of the ball, and the two sides of second conveying track are set
It is equipped with and the orthogonal second baffle of the second conveying track, the second baffle and the first conveying track output end
Adjacent position is provided with first through hole, and the width of the first through hole is greater than the diameter of the ball；
Control device, the control panel on the control device and the table surface are installed inside the workbench
Electricly connect, the lower cover feeding mechanism, ball feeding mechanism, rotating disk mechanism with the control device, the automatically controlled company of control panel
It connects.
The utility model is applied in check-valves core assembling process, lower cover feeding mechanism, ball feeding mechanism are surrounded
Rotating disk mechanism is set gradually, and is realized the automatic installation operation of check-valves core automatically, is sent first by lower cover in installation process
Material mechanism realizes the operation being placed in lower cover automatically on rotating disk mechanism, then is realized by ball feeding mechanism and put core automatically
The operation being placed in lower cover inner hole, by the device by the installation operating process of check-valves core by the work of traditional manual assembly
It is converted to Automatic manual transmission, Automatic manual transmission is not only high-efficient, but also efficiency that can be always consistent, to be greatly saved
Manpower, while production efficiency is substantially increased, the setting of the first photoelectric sensor, the second photoelectric sensor can accurately detect ball
Moving state, so that it is guaranteed that core is placed in each check-valves lower cover, to avoid the situation of core neglected loading in check-valves
Occur.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the structural schematic diagram of the vertical view of the utility model；
Fig. 3 is the structural schematic diagram of the lower cover feeding mechanism part-structure main view of the utility model；
Fig. 4 is the structural schematic diagram that the lower cover feeding mechanism part-structure of the utility model is overlooked；
Fig. 5 is the structural schematic diagram of the ball feeding mechanism part-structure main view of the utility model；
Fig. 6 is the structural schematic diagram (omitting turntable) that the ball feeding mechanism part-structure of the utility model is overlooked.
Specific embodiment
As shown in Figure 1 and Figure 2, a kind of check-valves automatic assembly equipment comprising workbench 1 is set on the table top of workbench 1
It is equipped with rotating disk mechanism 2, feeding mechanism is provided with around workbench 1, feeding mechanism includes lower cover feeding mechanism 3, ball feeder
Structure 4, lower cover feeding mechanism 3, ball feeding mechanism 4 are arranged around rotating disk mechanism 2.
Rotating disk mechanism 2 includes turntable 21, and turntable 21 is rotated in the case where the second servo motor (is not drawn into) driving effect in figure, is turned
It is provided with the check-valves lower cover that several are evenly arranged on disc mechanism 2 and places groove 22, check-valves lower cover places the shape of groove
Match with the shape of lower cover 5；
As shown in Figure 3, Figure 4, lower cover feeding mechanism 3 includes that lower cover vibrating disk 31 and one end are spliced with 31 phase of lower cover vibrating disk
Lower cover pallet 32, the side of lower cover pallet 32 is provided with lower cover carrier, and lower cover carrier includes the first transverse shifting
Mould group 33 and the first vertically movable mould group 34, the first vertically movable mould group 34 are installed on the sliding block of the first transverse shifting mould group 33
On, lower cover claw 35 is installed on the sliding block of first vertically movable mould group 34, when lower cover claw 35 is moved to 21 top of turntable with
Check-valves lower cover placement groove 22 is corresponding, and the first transverse shifting mould group 33 is driven by the first flat-removing air cyclinder 331, and first is vertical
Mobile mould group 34 is driven by the first lifting cylinder 341, and the lower cover claw is the first clamping jaw cylinder, the first clamping jaw cylinder
The inner hole of clamping jaw and the lower cover be correspondingly arranged；
As shown in Figure 5, Figure 6, ball feeding mechanism 4 includes that ball vibrating disk 41 and one end are transported with the ball that 41 phase of ball vibrating disk is spliced
Defeated frame, the two sides of the first conveying track 43 of ball pallet 42 are provided with and the orthogonal first baffle of the first conveying track 43
431, the height of first baffle 431 is greater than the diameter of ball 6, is provided with bar 432 above the first conveying track 43, bar 432 with
The distance between first conveying track 43 is greater than the diameter of ball 6, and bar 432 is fixedly installed in one of first by support plate
On baffle 431,43 output end of the first conveying track is provided with the second conveying track 44, the second conveying track 44 and the first transport rail
Road 43 is located in same level and is mutually perpendicular to arrange, the two sides of the second conveying track 44 are provided with and the second conveying track 44
Orthogonal second baffle 441, the position adjacent with 43 output end of the first conveying track of second baffle 441 are provided with first through hole
442, the width of first through hole 442 is greater than the diameter of ball 6, is provided with ball push plate 45 on the second conveying track 44, in ball push plate 45
Side close to 43 output end of the first conveying track is provided with cylinder shape groove 451, and groove 451 is set to the side end face of ball push plate 45
On, the concave face of groove 451 arrangement corresponding with first through hole 442, the diameter of groove 451 is greater than the diameter of ball 6, ball push plate 4545
One end be fixedly connected with 452 piston rod of third flat-removing air cyclinder, third flat-removing air cyclinder 452 is located at the one of the second conveying track 44
Side, the other side of the second conveying track 44 are provided with the second through-hole 46, and the second through-hole 46 is circle, and the diameter of the second through-hole 46 is big
In the diameter of ball 6, when mounting ball 6, third flat-removing air cyclinder 452 drives ball push plate 45 mobile to the tangential direction of rotating disk mechanism 2,
Keep groove 451 corresponding with the second through-hole 46, the check-valves lower cover for being equipped with lower cover 5 places groove 22 and is moved to the second through-hole 46
Underface when, the second through-hole 46 with below check-valves lower cover place groove 22 it is corresponding, in the first conveying track 43
Between position two sides first baffle 431 on the first photoelectric sensor 433 is installed, the bottom end of the second conveying track 44 is close to second
The position of through-hole 46 is provided with the second photoelectric sensor 443；
Control device (not shown), the control plane on control device and 1 table top of workbench are installed inside workbench 1
Plate electricly connects, and rotating disk mechanism 2, lower cover feeding mechanism 3, ball feeding mechanism 4 are electricly connected with control device, control panel.
That the specific working principle is as follows is described for it: the loading or unloading operation of lower cover 5, control device control are realized in starting control panel, (1)
Lower cover vibrating disk 31 processed vibrates, and the lower cover 5 on lower cover vibrating disk 31 is mobile to lower cover pallet 32 under effect of vibration, lower cover fortune
The defeated load of frame 32 transport of lower cover 5 is corresponding with lower cover claw 35 to the lower section of the vertically movable mould group 34 of lower cover, i.e., lower cover pallet 32 carries
The transport of lower cover 5 to the feeding position of lower cover claw 35, lower cover lifting cylinder 341 drives the sliding block in the vertically movable mould group 34 of lower cover
It moves down, and drives the lower cover 5 at the decline clamping of lower cover claw 35 32 feeding position of lower cover pallet, lower cover claw 35 is being grabbed
The inner hole of 351 clamping lower cover 5 of claw when removing lid, while control device control speed regulating motor driving turntable 22 rotates, turntable 22
So that one of check-valves lower cover on turntable 22 is placed groove 21 under the position-limiting action of Cam splitter and is moved to lower cover peace
The lower section of the vertically movable mould group 34 of station, that is, lower cover is filled, it is corresponding with the lower cover claw 35 in the vertically movable mould group 34 of the lower cover,
Then the claw 351 of claw cylinder, which retracts, unclamps lower cover 5, and lower cover 5 is placed in check-valves lower cover and is placed in groove 21, lower cover card
Pawl 35 is completed to return to feeding position after lower cover 5 is transferred, and two lower covers in the mould of lower cover transverse shifting shown in Fig. 1 group 33 vertically move
Dynamic model group 34 respectively indicates when the vertically movable mould group 34 of lower cover is located at feeding position and structural schematic diagram when discharge position.
(2) the installation operation of core is realized, control device controls ball vibrating disk 41 and vibrates, and the ball 6 on ball vibrating disk 41 exists
Mobile to ball pallet 42 under effect of vibration, ball pallet 42 carries ball 6 and is moved to outlet end along the first conveying track 43, and ball 6 moves
The first photoelectric sensor 433 is triggered during dynamic, the first photoelectric sensor 433 sends trigger signal to control device, control dress
Setting control third flat-removing air cyclinder 452 pushes ball push plate 45 to be moved to the outlet end of the first conveying track 43, makes in ball push plate 45
Groove 451 is corresponding with the position of first through hole 442 on the second conveying track 44, and third flat-removing air cyclinder 452 drives ball push plate
Ball 6 is pushed into the second through hole by 45 movements, and the check-valves lower cover equipped with lower cover 5 on rotating disk mechanism 2 places 21 work of groove at this time
Position is moved to the underface of the second through-hole 46, and ball 6 falls from the second through-hole 46 and falls into lower cover 5, and ball 6 is fallen from the second through-hole 46
When trigger the second photoelectric sensor 443, the second photoelectric sensor 443 sends under ball falling signal to control device, control device control
The work of the second servo motor is made, the second servo motor driving rotating disk mechanism 2 turns to next station, while third flat-removing air cyclinder
452 piston rod retracts, and ball push plate 45 is driven to be back to progress next round operation at the output port of the first conveying track 43, the
The setting of one photoelectric sensor 433, the second photoelectric sensor 443 can accurately detect the moving state of ball 6, so that it is guaranteed that each
It is placed with core in check-valves lower cover, so that the situation of core neglected loading in check-valves be avoided to occur.
Claims (5)
1. a kind of check-valves core automatic assembly equipment comprising workbench is provided with disk machine on the table top of the workbench
Structure is provided with the check-valves lower cover that several are evenly arranged on the rotating disk mechanism and places groove, sets around the workbench
It is equipped with feeding mechanism, which is characterized in that the feeding mechanism includes lower cover feeding mechanism, ball feeding mechanism, the lower cover feeding
Mechanism, ball feeding mechanism are arranged around the rotating disk mechanism, and the ball feeding mechanism includes ball vibrating disk and one end and the ball
First conveying track output end of the ball pallet that vibrating disk mutually splices, the ball pallet is provided with the second conveying track, institute
It states the second conveying track to be located in same level with first conveying track and be mutually perpendicular to arrange, second transport rail
Ball push plate is provided on road, the side of the close first conveying track output end is provided with cylinder shape groove in the ball push plate,
The groove is set on the side end face of the ball push plate, the concave face of groove arrangement corresponding with first through hole, described recessed
The diameter of slot is greater than the diameter of ball, and one end of the ball push plate is fixedly connected with the piston rod of third flat-removing air cyclinder, the third
Flat-removing air cyclinder is located at the side of second conveying track, and the other side of second conveying track is provided with the second through-hole, institute
The second through-hole is stated as circle, the diameter of second through-hole is greater than the diameter of the ball, and when installing the ball, the third is flat
Moving cylinder drives ball push plate mobile to the tangential direction of the rotating disk mechanism, keeps the groove corresponding with second through-hole,
The check-valves lower cover for being equipped with the lower cover places groove when being moved to the underface of second through-hole, second through-hole with
The inner hole that the check-valves lower cover below places the lower cover in groove is corresponding, the centre of first conveying track
First photoelectric sensor is installed, the bottom end of second conveying track is logical close to described second on the two sides first baffle of position
The position in hole is provided with the second photoelectric sensor.
2. a kind of check-valves core automatic assembly equipment according to claim 1, which is characterized in that the rotating disk mechanism packet
Turntable is included, the turntable rotates under speed regulating motor driving effect, and the turntable bottom end is equipped with divider, and the divider is used
In carrying out limit control to the turntable, the check-valves lower cover places the shape of groove and the shape of the lower cover matches.
3. a kind of check-valves core automatic assembly equipment according to claim 1, which is characterized in that the lower cover feeder
Structure includes the lower cover pallet that lower cover vibrating disk and one end are mutually spliced with the lower cover vibrating disk, the side of the lower cover pallet
It is provided with lower cover carrier, the lower cover carrier includes the first transverse shifting mould group and the first vertically movable mould group, and described the
One vertically movable mould group is installed on the sliding block of the first transverse shifting mould group, on the sliding block of the first vertically movable mould group
Lower cover claw is installed, it is opposite with the check-valves lower cover placement groove when lower cover claw is moved to above the turntable
It answers, the first transverse shifting mould group is driven by the first flat-removing air cyclinder, and the first vertically movable mould group passes through the first lifting
Cylinder driving, the lower cover claw are the first clamping jaw cylinder, the clamping jaw of the first clamping jaw cylinder and the inner hole pair of the lower cover
It should be arranged.
4. a kind of check-valves core automatic assembly equipment according to claim 1, which is characterized in that the ball pallet
The two sides of first conveying track are provided with and the orthogonal first baffle of the first conveying track, the first baffle
Height be greater than the diameter of the ball, be provided with bar, the bar and first transport above first conveying track
The distance between track is greater than the diameter of the ball, and the two sides of second conveying track are provided with and second conveying track
Orthogonal second baffle, it is logical that the second baffle position adjacent with the first conveying track output end is provided with first
Hole, the width of the first through hole are greater than the diameter of the ball.
5. a kind of check-valves core automatic assembly equipment according to claim 1, which is characterized in that inside the workbench
Control device is installed, the control device is electricly connected with the control panel on the table surface, the lower cover feeding
Mechanism, ball feeding mechanism, rotating disk mechanism are electricly connected with the control device, control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821145254.2U CN208680937U (en) | 2018-07-19 | 2018-07-19 | A kind of check-valves core automatic assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821145254.2U CN208680937U (en) | 2018-07-19 | 2018-07-19 | A kind of check-valves core automatic assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208680937U true CN208680937U (en) | 2019-04-02 |
Family
ID=65881529
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821145254.2U Active CN208680937U (en) | 2018-07-19 | 2018-07-19 | A kind of check-valves core automatic assembly equipment |
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| Country | Link |
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| CN (1) | CN208680937U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270806A (en) * | 2019-07-08 | 2019-09-24 | 浙江大学台州研究院 | Ceramic cartridge automatic material arranging machine |
| CN110842547A (en) * | 2019-11-20 | 2020-02-28 | 石门新星塑料有限公司 | Automatic valve ball assembling equipment for ball valve |
| CN113182862A (en) * | 2020-06-15 | 2021-07-30 | 金星螺栓工业株式会社 | Ball stud manufacturing device |
-
2018
- 2018-07-19 CN CN201821145254.2U patent/CN208680937U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270806A (en) * | 2019-07-08 | 2019-09-24 | 浙江大学台州研究院 | Ceramic cartridge automatic material arranging machine |
| CN110842547A (en) * | 2019-11-20 | 2020-02-28 | 石门新星塑料有限公司 | Automatic valve ball assembling equipment for ball valve |
| CN110842547B (en) * | 2019-11-20 | 2021-12-10 | 嘉兴达鼎自动化科技有限公司 | Automatic valve ball assembling equipment for ball valve |
| CN113182862A (en) * | 2020-06-15 | 2021-07-30 | 金星螺栓工业株式会社 | Ball stud manufacturing device |
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