CN208584114U - A kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates - Google Patents
A kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates Download PDFInfo
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- CN208584114U CN208584114U CN201820813328.9U CN201820813328U CN208584114U CN 208584114 U CN208584114 U CN 208584114U CN 201820813328 U CN201820813328 U CN 201820813328U CN 208584114 U CN208584114 U CN 208584114U
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Abstract
The utility model discloses a kind of efficient, facilitation production lines for the processing of angle steel Turbogrid plates, it include: Turbogrid plates component, online welding tooling, rack, cutting agency, material stirring-up mechanism and control device, rack is equipped with feed mechanism, the first welding mechanism, the second welding mechanism, blanking device and a group welding tooling, online welding tooling is set to the leading portion of rack, and cutting agency is set to the tail portion of rack;Feed mechanism, the first welding mechanism, the second welding mechanism, blanking device and a group welding tooling in online welding tooling, cutting agency, material stirring-up mechanism and rack are connect with control device.By being provided with turnover mechanism in the utility model, it can be welded convenient for the solder joint of the bottom to Turbogrid plates, solder joint after avoiding welding, which protrudes from grid plate surface, influences the use and beauty in its later period, simultaneously, the setting of turnover mechanism, it allows it that welding of Turbogrid plates is divided into two steps, while guaranteeing its welding quality, greatly improves its welding efficiency.
Description
Technical field
The utility model belongs to angle steel Turbogrid plates manufacturing technology field, in particular to a kind of for the processing of angle steel Turbogrid plates
Efficiently, facilitation production line.
Background technique
With the rapid development of social economy, either people's lives or enterprise all gradually realize modernization and intelligence
Energyization has brought many convenient, realizations of production automation, while improving production efficiency, also significantly
The quality of production for improving product.Turbogrid plates technical field be also in this way, Turbogrid plates due to its welding particularity, for
The requirement of welding equipment is very high.
Current Turbogrid plates welding is most of or uses human weld, due to the difference of its product batches, solder joint
Position is also different, greatly improves the degree that its automation is realized, the speed of however human weld, welding are slower, and it is welded
Quality also disunity is connect, even if Some Enterprises use robot welding, however due to its welding surroundings and robot itself
The problem of, it also can serious its welding efficiency of influence and welding quality.
At the same time, due to the diversity of Turbogrid plates structure, the welding of existing Turbogrid plates be all mostly its front into
Row welding, however front welding, it is understood that its solder joint is protrusion, and some areas will appear solder skip phenomenon, not only can
Influence the beauty of product, at the same also can thus influence the quality that its later period uses, can also reduce the competitiveness of product in market, it is existing
Some Turbogrid plates processing technologies need to improve.
Utility model content
Purpose of utility model: in order to overcome the above deficiency, the purpose of the utility model is to provide one kind to be used for angle steel grid
Efficient, the facilitation production line of plate processing, structure is simple, and design rationally, is readily produced, high degree of automation, reduces artificial
The amount of labour improves work efficiency.
Technical solution: to achieve the goals above, the utility model provided it is a kind of for angle steel Turbogrid plates processing
Efficiently, facilitation production line, comprising: Turbogrid plates component, online welding tooling, rack, cutting agency, material stirring-up mechanism and control dress
It sets, wherein the rack is equipped with feed mechanism, the first welding mechanism, the second welding mechanism, blanking device and a group welding work
Dress, the online welding tooling are set to the leading portion of rack, and the cutting agency is set to the tail portion of rack;
The feed mechanism and blanking device are respectively arranged on the both ends of rack, and first welding mechanism is set to feed mechanism
Rear, the material stirring-up mechanism be set between the first welding mechanism and the second welding mechanism, second welding mechanism be set to turn over
Expect between mechanism and blanking device, the welding tooling is set in rack, and the two uses movable connection, the cutting agency
It is located at one end of blanking device in rack, and the cutting agency is matched with blanking device, the control device peace
Side loaded on rack;
The online welding tooling, cutting agency, material stirring-up mechanism and feed mechanism in rack, the first welding mechanism,
Second welding mechanism, blanking device and a group welding tooling are connect with control device.
A kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates described in the utility model, by setting
Turnover mechanism has been set, can have been welded convenient for the solder joint of the bottom to Turbogrid plates, the solder joint after avoiding welding protrudes from grid
Plate surface influences the use and beauty in its later period, meanwhile, the setting of turnover mechanism allows it that welding of Turbogrid plates is divided into two steps,
While guaranteeing its welding quality, its welding efficiency is greatly improved, so that it be allowed to better meet the demand of production.
It is equipped with angle steel side wrapped plate and gusset in Turbogrid plates component described in the utility model, is equipped in the gusset longitudinal
Gusset and lateral gusset, the longitudinal direction gusset are equipped with the waist hole for installing lateral gusset, and the transverse direction gusset is equipped with U-shaped
Connected in star, the transverse direction gusset is through in waist hole, and the open-ended bore of the U-shaped groove two sides is less than the groove body of groove
Diameter.The setting of U-shaped groove on the longitudinal direction gusset, and the setting of its bore inner bulge that is open, can effectively prevent
Lateral gusset falls off from groove in switching process, so that the stability of its connection is greatly improved, convenient for station below
Processing further increases the efficiency of its production.
Welding tooling described in the utility model is equipped with the mounting groove of one group of gusset for putting Turbogrid plates, described vertical
Be placed in mounting groove to gusset, the setting of mounting groove, good positioning action can be played to the gusset put, avoid its
It is deviated in mobile and process.
Feeding station and station to be welded are equipped in feed mechanism described in the utility model, the feeding station is equipped with
For fixing the welding tooling of workpiece, the station to be welded is set between feeding station and welding mechanism.
Welding post, welding bracing frame are equipped in first welding mechanism described in the utility model and the second welding mechanism
With a group welding robot, the welding post is set to the rear of station to be welded, and the welding bracing frame is set to welding post
Two sides, the welding robot is installed in welding bracing frame, and the welding post is equipped with for pressing Turbogrid plates
Pressing plate, the pressing plate are set to the side of welding post, and connect with driving mechanism.The setting of two welding mechanisms, allow its be distributed into
Row processing, greatly improves its working efficiency, while also can effectively improve the quality of its welding.
Column and crossbearer are equipped in welding bracing frame described in the utility model, the column is set to the two of welding post
Side, the crossbearer are installed between column, and the welding robot is installed on crossbearer, and the welding robot is adopted with crossbearer
With movable connection, welding robot and the movable connection of crossbearer can allow it according to the actual needs butt welding machine device people of welding
Position be adjusted, greatly improve its welding efficiency, also it can be allowed to meet the welding requirements of various sizes of Turbogrid plates,
To further increase its applicable range.
Blanking support frame and offline manipulator are equipped in cutting agency described in the utility model, the blanking support is set up
It is located at one end of blanking device in rack, and the blanking support frame is higher than rack, and the blanking support frame is close to rack
One end is set to the top of cutting agency, and the blanking support frame is equipped with transverse slat, and the offline manipulator is installed on transverse slat, and
It is connect with cylinder, the cylinder is installed on the top of transverse slat, and the lower section of the blanking support frame is equipped with offline welding tooling.
Blanking support frame described in the utility model is equipped with track, and the lower section of the transverse slat is equipped with pulley, the pulley
In track, transverse slat is allowed to realize movement on blanking support frame, to allow blanking mechanical hand to can be realized quick blanking, greatly
The big speed for improving its blanking avoids the occurrence of cargo accumulation, further increases the production efficiency of the organisation of working.
One group of mechanical arm, laser displacement sensor and welding gun are equipped in welding robot described in the utility model, it is described
Mechanical arm is installed on crossbearer, and the mechanical arm is equipped with fixing seat, and the laser displacement sensor is installed in fixing seat, institute
The bottom that welding gun is installed on mechanical arm is stated, the setting of the laser displacement sensor preferably improves the precision of detection, greatly
Its welding precision is improved greatly, improves the quality of production.
Welding tooling described in the utility model is equipped with pedestal, quickly folder and the driving cylinder for driving pedestal, institute
It states pedestal and is equipped with mounting groove for putting Turbogrid plates, the side for being quickly located in pedestal, the driving cylinder is set to
The lower section of pedestal.The setting quickly pressed from both sides can position well the Turbogrid plates being located on pedestal, greatly improve the weldering
The adaptability of tooling is connect, meanwhile, good positioning also has been carried out to Turbogrid plates, has avoided it from being displaced and causes product processing not
It is good, so that further increasing it produces precision.
Fixing seat, rollover stand and turnover driving mechanism, the fixing seat are equipped in material stirring-up mechanism described in the utility model
It is fixed in rack, the stage of the rollover stand is equipped with shaft, and the shaft is installed in fixing seat, the turnover driving mechanism
It is connect with rollover stand, and the turnover driving mechanism is connect with control device.
Feeding control module, welding control module, welding tooling control are equipped in control device described in the utility model
Module, blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module with it is upper
Expect mechanism connection, the welding control module is connect with welding mechanism, and the welding tooling control module is connect with welding tooling,
The blanking control module is connect with cutting agency, and the pressing plate control module is connect with driving mechanism, and the stirring controls mould
Block is connect with material stirring-up mechanism, the feeding control module, welding control module, welding tooling control module, blanking control module
And pressing plate control module, stirring control module are connect with controller module.
Above-mentioned technical proposal can be seen that the utility model has the following beneficial effects:
1, a kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates described in the utility model, passes through
Provided with turnover mechanism, can be welded convenient for the solder joint of the bottom to Turbogrid plates, the solder joint after avoiding welding protrudes from grid
Panel surface influences the use and beauty in its later period, meanwhile, the setting of turnover mechanism allows it that welding of Turbogrid plates is divided into two
Step, while guaranteeing its welding quality, greatly improves its welding efficiency, so that it be allowed to better meet the need of production
It asks.
2, it is equipped with angle steel side wrapped plate and gusset in Turbogrid plates component described in the utility model, is equipped in the gusset vertical
To gusset and lateral gusset, the longitudinal direction gusset is equipped with the groove for putting lateral gusset, and the groove is u-shaped, and
Protrusion is equipped on the inside of the open-ended bore of its two sides, the transverse direction gusset is installed on inside grooves.U-shaped on the longitudinal direction gusset
The setting of connected in star, and its be open bore inner bulge setting, can effectively prevent lateral gusset in switching process from
It falls off in groove, to greatly improve the stability of its connection, convenient for the processing of station below, further increases its production
Efficiency.
3, welding tooling described in the utility model is equipped with the mounting groove of one group of gusset for putting Turbogrid plates, described
Longitudinal gusset is placed in mounting groove, the setting of mounting groove, can be played good positioning action to the gusset put, be avoided it
It is deviated in mobile and process.
4, the setting of the first welding mechanism and the second welding mechanism described in the utility model allows the welding of Turbogrid plates to realize
It is processed step by step, greatly improves its working efficiency, while also can effectively improve the quality of its welding.
5, column and crossbearer are equipped in welding bracing frame described in the utility model, the column is set to welding post
Two sides, the crossbearer are installed between column, and the welding robot is installed on crossbearer, and the welding robot and crossbearer
Using movable connection, welding robot and the movable connection of crossbearer can allow it according to the actual needs butt welding machine device of welding
The position of people is adjusted, and greatly improves its welding efficiency, and the welding that also it can be allowed to meet various sizes of Turbogrid plates is wanted
It asks, to further increase its applicable range.
6, welding tooling described in the utility model is equipped with pedestal, quickly folder and the driving cylinder for driving pedestal,
The pedestal is equipped with the mounting groove for putting Turbogrid plates, the side for being quickly located in pedestal, and the driving cylinder is set
In the lower section of pedestal.The setting quickly pressed from both sides can position well the Turbogrid plates being located on pedestal, greatly improve this
The adaptability of welding tooling, meanwhile, good positioning also has been carried out to Turbogrid plates, has avoided it from being displaced and causes product processing not
It is good, so that further increasing it produces precision.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the partial schematic diagram of the first welding mechanism and the second welding mechanism in the utility model;
Fig. 3 is welding robot structural schematic diagram in the utility model;
Fig. 4 is Turbogrid plates component diagram in the utility model;
Fig. 5 is the structural schematic diagram of pressing plate in the utility model;
Fig. 6 is the structural schematic diagram of tooling in the utility model;
Fig. 7 is the structural schematic diagram of lateral gusset in the utility model;
Fig. 8 is the structural schematic diagram of turnover mechanism in the utility model.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the utility model is furtherd elucidate.
Embodiment 1
A kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates as shown in Figures 1 to 8 includes: Turbogrid plates
Component 1, online welding tooling 2, rack 3, cutting agency 4, material stirring-up mechanism 5 and control device 6, wherein the rack 3 is equipped with
Feed mechanism 31, the first welding mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35, it is described online
Welding tooling 2 is set to the leading portion of rack 3, and the cutting agency 5 is set to the tail portion of rack 3;
The feed mechanism 31 and blanking device 34 are respectively arranged on the both ends of rack 3, and first welding mechanism 32 is set to
The rear of feed mechanism 31, the material stirring-up mechanism 5 are set between the first welding mechanism 32 and the second welding mechanism 33, and described second
Welding mechanism 32 is set between material stirring-up mechanism 5 and blanking device 34, and the welding tooling 35 is set in rack 3, and the two uses
Movable connection, the cutting agency 4 is set in rack 3 one end for being located at blanking device 34, and the cutting agency 4 is under
Material device 34 matches, and the control device 6 is installed on the side of rack 3;
Feed mechanism 31, first in the online welding tooling 2, cutting agency 4, material stirring-up mechanism 5 and rack 3 welds
Mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35 are connect with control device 6.
It is equipped with angle steel side wrapped plate 11 and gusset 12 in Turbogrid plates component 1 described in the present embodiment, is set in the gusset 12
There are longitudinal gusset 121 and lateral gusset 122, the longitudinal direction gusset 121 is equipped with the waist hole 123 for installing lateral gusset 122,
The transverse direction gusset 122 is equipped with U-shaped groove 124, and the transverse direction gusset 122 is through in waist hole 123, and the U-shaped is recessed
The open-ended bore of 124 two sides of slot is less than the groove body diameter of groove.
Welding tooling 35 described in the present embodiment is equipped with the mounting groove of one group of gusset 12 for putting Turbogrid plates, described
Longitudinal gusset 121 is placed in mounting groove.
Feeding station 311 and station to be welded 312, the feeding station are equipped in feed mechanism 31 described in the present embodiment
311 are equipped with the welding tooling 35 for fixing workpiece, and the station 312 to be welded is set to feeding station 311 and welding mechanism
Between 32.
Welding post 36, welding branch are equipped in first welding mechanism 32 described in the present embodiment and the second welding mechanism 33
Support 37 and a group welding robot 38, the welding post 36 are set to the rear of station 312 to be welded, the welding bracing frame
37 are set to the two sides of welding post 36, and the welding robot 38 is installed in welding bracing frame 37, and the welding post 36
It is equipped with the pressing plate 7 for pressing Turbogrid plates, the pressing plate 7 is set to the side of welding post 36, and connect with driving mechanism 71.
Column and crossbearer are equipped in welding bracing frame 37 described in the present embodiment, the column is set to welding post 36
Two sides, the crossbearer are installed between column, and the welding robot 38 is installed on crossbearer, and the welding robot 38 with
Crossbearer uses movable connection.
Blanking support frame 41 and offline manipulator 42, the blanking support are equipped in cutting agency 4 described in the present embodiment
Frame 41 is set to one end that rack 3 is located at blanking device 34, and the blanking support frame 41 is higher than rack 3, and the blanking supports
Frame 41 is set to the top of cutting agency 43 close to one end of rack 3, and the blanking support frame 41 is equipped with transverse slat 43, described offline
Manipulator 42 is installed on transverse slat 43, and is connect with cylinder 44, and the cylinder 44 is installed on the top of transverse slat 43, the blanking branch
The lower section of support 41 is equipped with offline welding tooling 44.
Blanking support frame described in the present embodiment 41 is equipped with track 411, and the lower section of the transverse slat 43 is equipped with pulley 45, institute
Pulley 45 is stated in track 411.
One group of mechanical arm 381, laser displacement sensor 382 and welding gun are equipped in welding robot 38 described in the present embodiment
383, the mechanical arm 381 is installed on crossbearer, and the mechanical arm 381 is equipped with fixing seat, the laser displacement sensor 382
It is installed in fixing seat, the welding gun 383 is installed on the bottom of mechanical arm 381.
Welding tooling 35 described in the present embodiment is equipped with pedestal 351, quickly folder 352 and the drive for driving pedestal 351
It takes offence cylinder, the pedestal 351 is equipped with the mounting groove for putting Turbogrid plates, and the quick folder 352 is set to the one of pedestal 351
Side, the driving cylinder are set to the lower section of pedestal 351.
Fixing seat 51, rollover stand 52 and turnover driving mechanism 53 are equipped in material stirring-up mechanism 5 described in the present embodiment, it is described solid
Reservation 51 is fixed in rack 3, and the stage of the rollover stand 52 is equipped with shaft 54, and the shaft 54 is installed in fixing seat 51,
The turnover driving mechanism 53 is connect with rollover stand 52, and the turnover driving mechanism 53 is connect with control device 6.
It is equipped with feeding control module, welding control module, welding tooling in control device 6 described in the present embodiment and controls mould
Block, blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module and feeding
Mechanism 31 connects, and the welding control module is connect with welding mechanism 32, the welding tooling control module and welding tooling 35
Connection, the blanking control module are connect with cutting agency 4, and the pressing plate control module is connect with driving mechanism 71, described to turn over
Material control module is connect with material stirring-up mechanism 5, the feeding control module, welding control module, welding tooling control module, blanking
Control module and pressing plate control module, stirring control module are connect with controller module.
Embodiment 2
A kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates as shown in Figures 1 to 8 includes: Turbogrid plates
Component 1, online welding tooling 2, rack 3, cutting agency 4, material stirring-up mechanism 5 and control device 6, wherein the rack 3 is equipped with
Feed mechanism 31, the first welding mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35, it is described online
Welding tooling 2 is set to the leading portion of rack 3, and the cutting agency 5 is set to the tail portion of rack 3;
The feed mechanism 31 and blanking device 34 are respectively arranged on the both ends of rack 3, and first welding mechanism 32 is set to
The rear of feed mechanism 31, the material stirring-up mechanism 5 are set between the first welding mechanism 32 and the second welding mechanism 33, and described second
Welding mechanism 32 is set between material stirring-up mechanism 5 and blanking device 34, and the welding tooling 35 is set in rack 3, and the two uses
Movable connection, the cutting agency 4 is set in rack 3 one end for being located at blanking device 34, and the cutting agency 4 is under
Material device 34 matches, and the control device 6 is installed on the side of rack 3;
Feed mechanism 31, first in the online welding tooling 2, cutting agency 4, material stirring-up mechanism 5 and rack 3 welds
Mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35 are connect with control device 6.
It is equipped with angle steel side wrapped plate 11 and gusset 12 in Turbogrid plates component 1 described in the present embodiment, is set in the gusset 12
There are longitudinal gusset 121 and lateral gusset 122, the longitudinal direction gusset 121 is equipped with the waist hole 123 for installing lateral gusset 122,
The transverse direction gusset 122 is equipped with U-shaped groove 124, and the transverse direction gusset 122 is through in waist hole 123, and the U-shaped is recessed
The open-ended bore of 124 two sides of slot is less than the groove body diameter of groove.
Welding tooling 35 described in the present embodiment is equipped with the mounting groove of one group of gusset 12 for putting Turbogrid plates, described
Longitudinal gusset 121 is placed in mounting groove.
Feeding station 311 and station to be welded 312, the feeding station are equipped in feed mechanism 31 described in the present embodiment
311 are equipped with the welding tooling 35 for fixing workpiece, and the station 312 to be welded is set to feeding station 311 and welding mechanism
Between 32.
Welding post 36, welding branch are equipped in first welding mechanism 32 described in the present embodiment and the second welding mechanism 33
Support 37 and a group welding robot 38, the welding post 36 are set to the rear of station 312 to be welded, the welding bracing frame
37 are set to the two sides of welding post 36, and the welding robot 38 is installed in welding bracing frame 37, and the welding post 36
It is equipped with the pressing plate 7 for pressing Turbogrid plates, the pressing plate 7 is set to the side of welding post 36, and connect with driving mechanism 71.
Column and crossbearer are equipped in welding bracing frame 37 described in the present embodiment, the column is set to welding post 36
Two sides, the crossbearer are installed between column, and the welding robot 38 is installed on crossbearer, and the welding robot 38 with
Crossbearer uses movable connection.
Blanking support frame 41 and offline manipulator 42, the blanking support are equipped in cutting agency 4 described in the present embodiment
Frame 41 is set to one end that rack 3 is located at blanking device 34, and the blanking support frame 41 is higher than rack 3, and the blanking supports
Frame 41 is set to the top of cutting agency 43 close to one end of rack 3, and the blanking support frame 41 is equipped with transverse slat 43, described offline
Manipulator 42 is installed on transverse slat 43, and is connect with cylinder 44, and the cylinder 44 is installed on the top of transverse slat 43, the blanking branch
The lower section of support 41 is equipped with offline welding tooling 44.
Blanking support frame described in the present embodiment 41 is equipped with track 411, and the lower section of the transverse slat 43 is equipped with pulley 45, institute
Pulley 45 is stated in track 411.
One group of mechanical arm 381, laser displacement sensor 382 and welding gun are equipped in welding robot 38 described in the present embodiment
383, the mechanical arm 381 is installed on crossbearer, and the mechanical arm 381 is equipped with fixing seat, the laser displacement sensor 382
It is installed in fixing seat, the welding gun 383 is installed on the bottom of mechanical arm 381.
Welding tooling 35 described in the present embodiment is equipped with pedestal 351, quickly folder 352 and the drive for driving pedestal 351
It takes offence cylinder, the pedestal 351 is equipped with the mounting groove for putting Turbogrid plates, and the quick folder 352 is set to the one of pedestal 351
Side, the driving cylinder are set to the lower section of pedestal 351.
Fixing seat 51, rollover stand 52 and turnover driving mechanism 53 are equipped in material stirring-up mechanism 5 described in the present embodiment, it is described solid
Reservation 51 is fixed in rack 3, and the stage of the rollover stand 52 is equipped with shaft 54, and the shaft 54 is installed in fixing seat 51,
The turnover driving mechanism 53 is connect with rollover stand 52, and the turnover driving mechanism 53 is connect with control device 6.
It is equipped with feeding control module, welding control module, welding tooling in control device 6 described in the present embodiment and controls mould
Block, blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module and feeding
Mechanism 31 connects, and the welding control module is connect with welding mechanism 32, the welding tooling control module and welding tooling 35
Connection, the blanking control module are connect with cutting agency 4, and the pressing plate control module is connect with driving mechanism 71, described to turn over
Material control module is connect with material stirring-up mechanism 5, the feeding control module, welding control module, welding tooling control module, blanking
Control module and pressing plate control module, stirring control module are connect with controller module.
Working principle described in the present embodiment for the high-efficient production line of angle steel Turbogrid plates processing: first by angle steel packet
Side plate 11 is placed into welding tooling 35, and then longitudinal gusset 121 is installed in mounting groove, then lateral gusset 122 is placed
Into the groove 123 of longitudinal gusset 121, until after the completion of lateral gusset 122 is placed, by quickly pressing from both sides on 352 pairs of feeding stations 311
Workpiece positioned;Then driving cylinder 353 drives welding tooling to be moved to station 312 to be welded, when the first welding mechanism
After the completion of 32 corresponding welding posts 36 weld, driving cylinder drives the welding tooling 35 on station 312 to be welded to be moved to this
Welding post 36;When workpiece reaches welding post 36, the pressing plate control module in control device will be driven by driving mechanism 71
Dynamic pressure plate 7 presses the Turbogrid plates 13 on Turbogrid plates component 1, so that 13 coplanar flat of angle steel side wrapped plate 11 and Turbogrid plates;
Then Turbogrid plates component 1 after 382 pairs of laser displacement sensor in a group welding robot 38 of transverse slat are pressed
Contact point of upper 11 surrounding of angle steel side wrapped plate respectively with longitudinal gusset 121 and lateral gusset 122 is scanned, and detects the first step
The bond pad locations for needing to weld, with and by scanning data transmission to control device 5;Then control device 5 will be controlled by welding
By the welding gun 383 on mechanical arm 381 in previous step, the laser displacement on each welding robot 38 is passed for molding block command
The bond pad locations that sensor 382 detects are welded, and the fixation of Turbogrid plates 13 and angle steel side wrapped plate 11 is completed, and, in practical weldering
During connecing, the position for capableing of butt welding machine device people 38 according to the actual situation is adjusted;To angle steel side wrapped plate 11 and grid
After the completion of the welding of 13 junction of plate, welding tooling 35 is moved on the overturning corresponding welding post 36 of the second welding mechanism 33, so
The laser displacement sensor 382 in a group welding robot 38 of transverse slat is to angle steel packet on the Turbogrid plates component 1 after being reversed afterwards
Longitudinal gusset 121 and 122 crosspoint of lateral gusset inside side plate are scanned, and detect the solder joint position that second step needs to weld
Set, with and by scanning data transmission to control device 5;Then control device 5 will pass through machine by welding control module order
Welding gun 383 on tool arm 381 in previous step, what the laser displacement sensor 382 on each welding robot 38 detected
Bond pad locations are welded, and, during actual welding, can according to the actual situation butt welding machine device people 38 position into
Row adjustment;After the completion of longitudinal gusset 121 and lateral gusset 122 intersect spot welding, control device will pass through blanking control module
Offline manipulator 32 in order cutting agency 4 carries out blanking work, i.e., the grid after welding is caught by offline manipulator 32
After plate, transverse slat 34 moves at the downward wire bonding tooling 35 of track 311 on blanking support frame 31, in the mobile process of transverse slat
In, offline manipulator 32 drives Turbogrid plates, and wire bonding tooling 35 is mobile downwardly together, until after reaching offline welding tooling 35, it will
Turbogrid plates are placed on offline welding tooling 35.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvement can also be made, these improvement also should be regarded as
The protection scope of the utility model.
Claims (9)
1. a kind of efficient, facilitation production line for the processing of angle steel Turbogrid plates, it is characterised in that: include: Turbogrid plates component
(1), online welding tooling (2), rack (3), cutting agency (4), material stirring-up mechanism (5) and control device (6), wherein the machine
Frame (3) is equipped with feed mechanism (31), the first welding mechanism (32), the second welding mechanism (33), blanking device (34) and one group
Welding tooling (35), the online welding tooling (2) are set to the leading portion of rack (3), and the cutting agency (5) is set to rack (3)
Tail portion;
The feed mechanism (31) and blanking device (34) are respectively arranged on the both ends of rack (3), first welding mechanism (32)
Set on the rear of feed mechanism (31), the material stirring-up mechanism (5) is set to the first welding mechanism (32) and the second welding mechanism (33)
Between, second welding mechanism (32) is set between material stirring-up mechanism (5) and blanking device (34), and the welding tooling (35) sets
In on rack (3), and the two uses movable connection, and the cutting agency (4), which is set on rack (3), is located at blanking device (34)
One end, and the cutting agency (4) is matched with blanking device (34), and the control device (6) is installed on rack (3)
Side;
Feed mechanism (31) in the online welding tooling (2), cutting agency (4), material stirring-up mechanism (5) and rack (3),
One welding mechanism (32), the second welding mechanism (33), blanking device (34) and a group welding tooling (35) with control device (6)
Connection.
2. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It is equipped with angle steel side wrapped plate (11) and gusset (12) in the Turbogrid plates component (1) stated, longitudinal gusset is equipped in the gusset (12)
(121) and lateral gusset (122), the longitudinal direction gusset (121) are equipped with the waist hole (123) for installing lateral gusset (122),
The transverse direction gusset (122) is equipped with U-shaped groove (124), and the transverse direction gusset (122) is through in waist hole (123), and described
The open-ended bore of U-shaped groove (124) two sides is less than the groove body diameter of groove;The welding tooling (35) is equipped with one group
For putting the mounting groove of the gusset (12) of Turbogrid plates, the longitudinal direction gusset (121) is placed in mounting groove.
3. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It states and is equipped with feeding station (311) and station to be welded (312) in feed mechanism (31), the feeding station (311), which is equipped with, to be used
In the welding tooling (35) of fixed workpiece, the station (312) to be welded is set to feeding station (311) and the first welding mechanism
(32) between.
4. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It states and is equipped with welding post (36), welding bracing frame (37) and one group in the first welding mechanism (32) and the second welding mechanism (33)
Welding robot (38), the welding post (36) are set to the rear of station to be welded (312), and the welding bracing frame (37) sets
In the two sides of welding post (36), the welding robot (38) is installed on welding bracing frame (37), and the welding post
(36) be equipped with pressing plate (7) for pressing Turbogrid plates, the pressing plate (7) is set to the side of welding post (36), and with driving
Mechanism (71) connection, the driving mechanism (71) are installed on rack (3);Column and cross are equipped in the welding bracing frame (37)
Frame, the column are set to the two sides of welding post (36), and the crossbearer is installed between column, the welding robot (38)
It is installed on crossbearer, and the welding robot (38) and crossbearer use movable connection.
5. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It states and is equipped with blanking support frame (41) and offline manipulator (42) in cutting agency (4), the blanking support frame (41) is set to rack
(3) it is located at the one end of blanking device (34), and the blanking support frame (41) is higher than rack (3), and the blanking support frame
(41) top of blanking device (34) is set to close to the one end of rack (3), the blanking support frame (41) is equipped with transverse slat (43),
The offline manipulator (42) is installed on transverse slat (43), and connect with cylinder (44), and the cylinder (44) is installed on transverse slat
(43) lower section of top, the blanking support frame (41) is equipped with offline welding tooling.
6. according to efficient, the facilitation production line for the processing of angle steel Turbogrid plates described in claim 5, it is characterised in that: described
Blanking support frame (41) is equipped with track (411), and the lower section of the transverse slat (43) is equipped with pulley (45), and the pulley (45) is set to
In track (411).
7. efficient, the facilitation production line according to claim 4 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It states and is equipped with one group of mechanical arm (381), laser displacement sensor (382) and welding gun (383), the machinery in welding robot (38)
Arm (381) is installed on crossbearer, and the mechanical arm (381) is equipped with fixing seat, and the laser displacement sensor (382) is installed on
In fixing seat, the welding gun (383) is installed on the bottom of mechanical arm (381).
8. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
Welding tooling (35) are stated equipped with pedestal (351), quick folder (352) and the driving cylinder for driving pedestal (351), the base
Seat (351) is equipped with the mounting groove for putting Turbogrid plates, and the quick folder (352) is set to the side of pedestal (351), the drive
Cylinder of taking offence is set to the lower section of pedestal (351).
9. efficient, the facilitation production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that: institute
It states and is equipped with fixing seat (51), rollover stand (52) and turnover driving mechanism (53) in material stirring-up mechanism (5), the fixing seat (51) is fixed
In on rack (3), the stage of the rollover stand (52) is equipped with shaft (54), and the shaft (54) is installed on fixing seat (51),
The turnover driving mechanism (53) connect with rollover stand (52), and the turnover driving mechanism (53) is connect with control device (6).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108465967A (en) * | 2018-05-29 | 2018-08-31 | 苏州五圣通机器人自动化有限公司 | A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates |
CN110640468A (en) * | 2019-10-31 | 2020-01-03 | 中国铁建重工集团股份有限公司 | Block type steel pipe circular line type processing device and processing method thereof |
CN112440110A (en) * | 2020-11-13 | 2021-03-05 | 厦门金新展示架有限公司 | Metal display rack production process and equipment thereof |
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2018
- 2018-05-29 CN CN201820813328.9U patent/CN208584114U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108465967A (en) * | 2018-05-29 | 2018-08-31 | 苏州五圣通机器人自动化有限公司 | A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates |
CN108465967B (en) * | 2018-05-29 | 2023-11-17 | 苏州五圣通机器人自动化有限公司 | Efficient production line for angle steel grid plate machining and working method thereof |
CN110640468A (en) * | 2019-10-31 | 2020-01-03 | 中国铁建重工集团股份有限公司 | Block type steel pipe circular line type processing device and processing method thereof |
CN112440110A (en) * | 2020-11-13 | 2021-03-05 | 厦门金新展示架有限公司 | Metal display rack production process and equipment thereof |
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