CN108465967B - Efficient production line for angle steel grid plate machining and working method thereof - Google Patents
Efficient production line for angle steel grid plate machining and working method thereof Download PDFInfo
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- CN108465967B CN108465967B CN201810532215.6A CN201810532215A CN108465967B CN 108465967 B CN108465967 B CN 108465967B CN 201810532215 A CN201810532215 A CN 201810532215A CN 108465967 B CN108465967 B CN 108465967B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 34
- 239000010959 steel Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims description 19
- 238000003754 machining Methods 0.000 title description 2
- 238000003466 welding Methods 0.000 claims abstract description 339
- 230000007246 mechanism Effects 0.000 claims abstract description 184
- 238000007599 discharging Methods 0.000 claims abstract description 60
- 238000007514 turning Methods 0.000 claims abstract description 35
- 230000007306 turnover Effects 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims description 29
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention discloses a high-efficiency production line for processing angle steel grid plates, which comprises the following steps: the device comprises a grid plate assembly, an upper wire welding tool, a frame, a discharging mechanism, a turning mechanism and a control device, wherein the frame is provided with the feeding mechanism, a first welding mechanism, a second welding mechanism, the discharging device and a group of welding tools; the feeding mechanism, the first welding mechanism, the second welding mechanism, the discharging device and the group of welding tools on the feeding mechanism, the discharging mechanism, the turning mechanism and the frame are all connected with the control device. According to the invention, the turnover mechanism is arranged, so that welding of welding spots at the bottom of the grid plate can be facilitated, the phenomenon that the welded welding spots protrude out of the surface of the grid plate to affect the later use and the appearance is avoided, and meanwhile, the turnover mechanism divides the welding of the grid plate into two steps, so that the welding quality is ensured, and the welding efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of angle steel grid plate manufacturing, and particularly relates to a high-efficiency production line for angle steel grid plate processing and a working method thereof.
Background
Along with the rapid development of social economy, the modernization and the intellectualization are gradually realized for both life and enterprises, a plurality of convenience is brought to people, the production automation is realized, and the production quality of the product is greatly improved while the production efficiency of the product is improved. The same is true in the field of grid plate technology, which, due to its special nature of welding, requires very high demands on the welding equipment.
The current grid plate welding mostly adopts manual welding, and because of different product batches, the welding spot positions are also different, the automatic realization degree is greatly improved, however, the manual welding is slower, the welding quality is also non-uniform, and even part of enterprises adopt robot welding, however, the welding efficiency and the welding quality are also seriously influenced due to the welding environment and the problems of the robot.
Meanwhile, due to the diversity of the grid plate structure, most of welding of the existing grid plate is performed on the front face of the grid plate, however, the front face is welded, the welding spots are known to be convex, and part of the welding spots can be in a missing welding phenomenon, so that the appearance of a product can be influenced, the quality of the product used at the later stage can be influenced, the market competitiveness of the product can be reduced, and the existing grid plate processing technology is still to be improved.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the efficient production line for processing the angle steel grid plate, which has the advantages of simple structure, reasonable design, easiness in production, high degree of automation, reduction of the amount of manual labor and improvement of the working efficiency.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an efficient production line for angle steel grid plate processing, comprising: the device comprises a grid plate assembly, an upper wire welding tool, a frame, a blanking mechanism, a turning mechanism and a control device, wherein the frame is provided with the feeding mechanism, a first welding mechanism, a second welding mechanism, the blanking device and a group of welding tools, the upper wire welding tool is arranged at the front section of the frame, and the blanking mechanism is arranged at the tail of the frame;
the feeding mechanism and the discharging device are respectively arranged at two ends of the frame, the first welding mechanism is arranged at the rear of the feeding mechanism, the turning mechanism is arranged between the first welding mechanism and the second welding mechanism, the second welding mechanism is arranged between the turning mechanism and the discharging device, the welding fixture is arranged on the frame and is movably connected with the turning mechanism and the discharging device, the discharging mechanism is arranged at one end of the discharging device on the frame and is matched with the discharging device, and the control device is arranged at one side of the frame;
the feeding mechanism, the first welding mechanism, the second welding mechanism, the discharging device and the group of welding tools on the feeding and discharging mechanism, the turning mechanism and the frame are all connected with the control device.
According to the efficient production line for processing the angle steel grid plate, the turnover mechanism is arranged, so that welding spots at the bottom of the grid plate can be conveniently welded, the phenomenon that the welded welding spots protrude out of the surface of the grid plate to affect the later use and the appearance is avoided, meanwhile, due to the arrangement of the turnover mechanism, the welding of the grid plate is divided into two steps, the welding quality is ensured, and meanwhile, the welding efficiency is greatly improved, and therefore the production requirement is better met.
The grid plate assembly is provided with an angle steel edge wrapping plate and a rib plate, wherein a longitudinal rib plate and a transverse rib plate are arranged in the rib plate, a waist hole for installing the transverse rib plate is formed in the longitudinal rib plate, a U-shaped groove is formed in the transverse rib plate, the transverse rib plate penetrates through the waist hole, and the opening diameters of the end parts of the two sides of the U-shaped groove are smaller than the diameter of a groove body of the groove. The U-shaped groove is formed in the longitudinal rib plate, and the inner side of the opening caliber of the U-shaped groove is convex, so that the transverse rib plate can be effectively prevented from falling off from the groove in the overturning process, the connection stability of the transverse rib plate is greatly improved, the processing of a later station is facilitated, and the production efficiency of the transverse rib plate is further improved.
According to the invention, the welding tool is provided with the set of mounting grooves for placing the rib plates of the grid plate, the longitudinal rib plates are placed in the mounting grooves, and the arrangement of the mounting grooves can play a good role in positioning the placed rib plates, so that the rib plates are prevented from shifting in the moving and processing processes.
The feeding mechanism is provided with a feeding station and a station to be welded, the feeding station is provided with a welding tool for fixing a workpiece, and the station to be welded is arranged between the feeding station and the welding mechanism.
The first welding mechanism and the second welding mechanism are respectively provided with a welding station, a welding support frame and a group of welding robots, wherein the welding stations are arranged at the rear of the stations to be welded, the welding support frames are arranged at the two sides of the welding stations, the welding robots are arranged on the welding support frames, the welding stations are provided with pressing plates for pressing grid plates, and the pressing plates are arranged at one side of the welding stations and are connected with the driving mechanism. The arrangement of the two welding mechanisms enables the welding mechanisms to be distributed and processed, so that the working efficiency of the welding mechanisms is greatly improved, and the welding quality of the welding mechanisms can be effectively improved.
According to the welding support frame, the stand columns and the cross frames are arranged in the welding support frame, the stand columns are arranged on two sides of a welding station, the cross frames are arranged between the stand columns, the welding robot is arranged on the cross frames, the welding robot is movably connected with the cross frames, the position of the welding robot can be adjusted according to the actual welding requirement by the movable connection of the welding robot and the cross frames, the welding efficiency is greatly improved, and the welding requirement of grid plates with different sizes can be met, so that the application range of the welding robot is further improved.
According to the invention, the blanking mechanism is provided with the blanking support frame and the blanking manipulator, the blanking support frame is arranged at one end of the blanking device, the blanking support frame is higher than the frame, one end of the blanking support frame, which is close to the frame, is arranged above the blanking mechanism, the blanking support frame is provided with the transverse plate, the blanking manipulator is arranged on the transverse plate and is connected with the air cylinder, the air cylinder is arranged above the transverse plate, and the lower part of the blanking support frame is provided with the blanking welding fixture.
According to the invention, the track is arranged on the blanking support frame, the pulley is arranged below the transverse plate and is arranged in the track, so that the transverse plate can move on the blanking support frame, the blanking manipulator can realize quick blanking, the blanking speed is greatly improved, goods accumulation is avoided, and the production efficiency of the processing mechanism is further improved.
According to the welding robot disclosed by the invention, the group of mechanical arms, the laser displacement sensor and the welding gun are arranged in the welding robot, the mechanical arms are arranged on the transverse frame, the mechanical arms are provided with the fixing seats, the laser displacement sensor is arranged on the fixing seats, the welding gun is arranged at the bottom of the mechanical arms, and the laser displacement sensor is arranged, so that the detection accuracy is better improved, the welding precision is greatly improved, and the production quality is improved.
The welding tool is provided with a base, a quick clamp and a driving cylinder for driving the base, wherein the base is provided with a mounting groove for placing a grid plate, the quick clamp is arranged on one side of the base, and the driving cylinder is arranged below the base. The quick clamp can well position the grid plate on the base, greatly improves the adaptability of the welding tool, and simultaneously well positions the grid plate, avoids bad product processing caused by displacement, and further improves the production precision.
The turnover mechanism is provided with a fixed seat, a turnover frame and a turnover driving mechanism, the fixed seat is fixed on the frame, a rotating shaft is arranged on the ground of the turnover frame, the rotating shaft is arranged on the fixed seat, the turnover driving mechanism is connected with the turnover frame, and the turnover driving mechanism is connected with the control device.
The control device is provided with a feeding control module, a welding tool control module, a discharging control module, a pressing plate control module, a turning control module and a controller module, wherein the feeding control module is connected with a feeding mechanism, the welding control module is connected with a welding mechanism, the welding tool control module is connected with a welding tool, the discharging control module is connected with a discharging mechanism, the pressing plate control module is connected with a driving mechanism, the turning control module is connected with a turning mechanism, and the feeding control module, the welding tool control module, the discharging control module, the pressing plate control module and the turning control module are all connected with the controller module.
The invention relates to a high-efficiency production line for processing angle steel grid plates, which comprises the following specific working methods:
1): firstly, placing an angle steel edge-wrapping plate into a welding tool, then installing a longitudinal rib plate into an installation groove, and then placing a transverse rib plate into a groove of the longitudinal rib plate until the transverse rib plate is placed, and positioning a workpiece on a feeding station through a quick clamp;
2): then driving the air cylinder to drive the welding tool to move to a station to be welded, and driving the air cylinder to drive the welding tool on the station to be welded to move to the welding station after the welding of the welding station corresponding to the first welding mechanism is completed;
3): when a workpiece reaches a welding station, a pressing plate control module in the control device drives a pressing plate to press the grid plates on the grid plate assembly through a driving mechanism, so that the planes of the angle iron edge-covering plate and the grid plates are smooth;
4): then, scanning the contact points between the periphery of the angle steel edge-covering plate on the grid plate assembly and the longitudinal rib plates and the transverse rib plates after being pressed by a laser displacement sensor on a group of welding robots of the transverse plates, detecting the positions of welding spots to be welded in the first step, and transmitting scanned data to a control device;
5): then the control device instructs the welding gun on the mechanical arm to weld the welding spot position detected by the laser displacement sensor on each welding robot in the previous step through the welding control module, the grid plate and the angle steel wrapping plate are fixed, and in the actual welding process, the position of the welding robot can be adjusted according to the actual situation;
6): after the connection part of the angle steel edge-covering plate and the grid plate is welded, the welding tool is moved to a welding station corresponding to the turnover second welding mechanism, then a group of laser displacement sensors on a welding robot of the transverse plate scan the intersection points of the longitudinal rib plates and the transverse rib plates in the angle steel edge-covering plate on the turnover grid plate assembly, the welding spot position needing welding in the second step is detected, and scanned data are transmitted to the control device;
7): then the control device instructs the welding gun on the mechanical arm to weld the welding spot position detected by the laser displacement sensor on each welding robot in the previous step through the welding control module, and in the actual welding process, the position of the welding robot can be adjusted according to the actual situation;
8): after the cross points of the longitudinal rib plates and the transverse rib plates are welded, the control device commands the discharging manipulator in the discharging mechanism to perform discharging work through the discharging control module, namely, after the welded grid plates are grasped through the discharging manipulator, the transverse plates move to the lower line welding tool along the tracks on the discharging support frame, and in the moving process of the transverse plates, the discharging manipulator drives the grid plates to move to the lower line welding tool together until the lower line welding tool is reached, and then the grid plates are placed on the lower line welding tool.
The technical scheme can be seen that the invention has the following beneficial effects:
1. according to the efficient production line for processing the angle steel grid plate, the turnover mechanism is arranged, so that welding spots at the bottom of the grid plate can be conveniently welded, the phenomenon that the welded welding spots protrude out of the surface of the grid plate to affect the later use and the appearance is avoided, meanwhile, due to the arrangement of the turnover mechanism, the welding of the grid plate is divided into two steps, the welding quality is ensured, and meanwhile, the welding efficiency is greatly improved, and therefore the production requirement is better met.
2. The grid plate assembly is provided with an angle steel edge wrapping plate and a rib plate, wherein a longitudinal rib plate and a transverse rib plate are arranged in the rib plate, a groove for placing the transverse rib plate is formed in the longitudinal rib plate, the groove is U-shaped, bulges are arranged on the inner sides of opening calibers of the end parts on the two sides of the groove, and the transverse rib plate is arranged in the groove. The U-shaped groove is formed in the longitudinal rib plate, and the inner side of the opening caliber of the U-shaped groove is convex, so that the transverse rib plate can be effectively prevented from falling off from the groove in the overturning process, the connection stability of the transverse rib plate is greatly improved, the processing of a later station is facilitated, and the production efficiency of the transverse rib plate is further improved.
3. According to the invention, the welding tool is provided with the set of mounting grooves for placing the rib plates of the grid plate, the longitudinal rib plates are placed in the mounting grooves, and the arrangement of the mounting grooves can play a good role in positioning the placed rib plates, so that the rib plates are prevented from shifting in the moving and processing processes.
4. According to the invention, the first welding mechanism and the second welding mechanism are arranged, so that the grid plate is welded in steps, the working efficiency of the grid plate is greatly improved, and the welding quality of the grid plate can be effectively improved.
5. According to the welding support frame, the stand columns and the cross frames are arranged in the welding support frame, the stand columns are arranged on two sides of a welding station, the cross frames are arranged between the stand columns, the welding robot is arranged on the cross frames, the welding robot is movably connected with the cross frames, the position of the welding robot can be adjusted according to the actual welding requirement by the movable connection of the welding robot and the cross frames, the welding efficiency is greatly improved, and the welding requirement of grid plates with different sizes can be met, so that the application range of the welding robot is further improved.
6. The welding tool is provided with a base, a quick clamp and a driving cylinder for driving the base, wherein the base is provided with a mounting groove for placing a grid plate, the quick clamp is arranged on one side of the base, and the driving cylinder is arranged below the base. The quick clamp can well position the grid plate on the base, greatly improves the adaptability of the welding tool, and simultaneously well positions the grid plate, avoids bad product processing caused by displacement, and further improves the production precision.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a partial schematic view of a first welding mechanism and a second welding mechanism according to the present invention;
FIG. 3 is a schematic view of a welding robot according to the present invention;
FIG. 4 is a schematic view of a grid plate assembly of the present invention;
FIG. 5 is a schematic view of a platen according to the present invention;
FIG. 6 is a schematic structural diagram of the tooling of the present invention;
FIG. 7 is a schematic view of a transverse gusset in the present invention;
fig. 8 is a schematic structural view of the turnover mechanism in the present invention.
Detailed Description
The invention is further elucidated below in connection with the drawings and the specific embodiments.
Example 1
An efficient production line for angle steel grid plate processing as shown in fig. 1 to 8 includes: the grid plate assembly 1, an upper wire welding tool 2, a frame 3, a discharging mechanism 4, a turning mechanism 5 and a control device 6, wherein the frame 3 is provided with a feeding mechanism 31, a first welding mechanism 32, a second welding mechanism 33, a discharging device 34 and a group of welding tools 35, the upper wire welding tool 2 is arranged at the front section of the frame 3, and the discharging mechanism 5 is arranged at the tail of the frame 3;
the feeding mechanism 31 and the discharging device 34 are respectively arranged at two ends of the frame 3, the first welding mechanism 32 is arranged at the rear of the feeding mechanism 31, the turning mechanism 5 is arranged between the first welding mechanism 32 and the second welding mechanism 33, the second welding mechanism 32 is arranged between the turning mechanism 5 and the discharging device 34, the welding fixture 35 is arranged on the frame 3 and is movably connected with the frame 3, the discharging mechanism 4 is arranged at one end of the frame 3, which is positioned at the discharging device 34, the discharging mechanism 4 is matched with the discharging device 34, and the control device 6 is arranged at one side of the frame 3;
the upper wire welding fixture 2, the blanking mechanism 4, the turning mechanism 5, the feeding mechanism 31, the first welding mechanism 32, the second welding mechanism 33, the blanking device 34 and the group of welding fixtures 35 on the frame 3 are all connected with the control device 6.
The grid plate assembly 1 in this embodiment is provided with an angle ladle edge plate 11 and a rib plate 12, the rib plate 12 is provided with a longitudinal rib plate 121 and a transverse rib plate 122, the longitudinal rib plate 121 is provided with a waist hole 123 for installing the transverse rib plate 122, the transverse rib plate 122 is provided with a U-shaped groove 124, the transverse rib plate 122 penetrates through the waist hole 123, and the opening diameters of the end parts of the two sides of the U-shaped groove 124 are smaller than the diameter of the groove body of the groove.
In this embodiment, the welding fixture 35 is provided with a set of mounting grooves for placing the rib plates 12 of the grid plate, and the longitudinal rib plates 121 are placed in the mounting grooves.
In this embodiment, the feeding mechanism 31 is provided with a feeding station 311 and a station to be welded 312, the feeding station 311 is provided with a welding tool 35 for fixing a workpiece, and the station to be welded 312 is disposed between the feeding station 311 and the welding mechanism 32.
In this embodiment, the first welding mechanism 32 and the second welding mechanism 33 are respectively provided with a welding station 36, a welding support frame 37 and a set of welding robots 38, the welding station 36 is disposed at the rear of the station 312 to be welded, the welding support frames 37 are disposed at two sides of the welding station 36, the welding robots 38 are mounted on the welding support frames 37, the welding station 36 is provided with a pressing plate 7 for pressing the grid plate, and the pressing plate 7 is disposed at one side of the welding station 36 and is connected with the driving mechanism 71.
In this embodiment, the welding support 37 is provided with a vertical column and a transverse frame, the vertical columns are arranged on two sides of the welding station 36, the transverse frame is arranged between the vertical columns, the welding robot 38 is arranged on the transverse frame, and the welding robot 38 is movably connected with the transverse frame.
In this embodiment, a blanking support frame 41 and a wire-feeding manipulator 42 are disposed in the blanking mechanism 4, the blanking support frame 41 is disposed at one end of the frame 3 located on the blanking device 34, the blanking support frame 41 is higher than the frame 3, one end of the blanking support frame 41, which is close to the frame 3, is disposed above the blanking mechanism 43, a transverse plate 43 is disposed on the blanking support frame 41, the wire-feeding manipulator 42 is mounted on the transverse plate 43 and connected with an air cylinder 44, the air cylinder 44 is mounted above the transverse plate 43, and a wire-feeding welding tool 44 is disposed below the blanking support frame 41.
In this embodiment, a rail 411 is disposed on the blanking support 41, a pulley 45 is disposed below the transverse plate 43, and the pulley 45 is disposed in the rail 411.
In this embodiment, a set of mechanical arm 381, a laser displacement sensor 382 and a welding gun 383 are disposed in the welding robot 38, the mechanical arm 381 is mounted on a transverse frame, a fixing seat is disposed on the mechanical arm 381, the laser displacement sensor 382 is mounted on the fixing seat, and the welding gun 383 is mounted at the bottom of the mechanical arm 381.
In this embodiment, the welding fixture 35 is provided with a base 351, a quick clamp 352 and a driving cylinder for driving the base 351, the base 351 is provided with a mounting groove for placing the grid plate, the quick clamp 352 is arranged on one side of the base 351, and the driving cylinder is arranged below the base 351.
In this embodiment, a fixed seat 51, a roll-over stand 52 and a roll-over driving mechanism 53 are disposed in the material turning mechanism 5, the fixed seat 51 is fixed on the frame 3, a rotating shaft 54 is disposed on the ground of the roll-over stand 52, the rotating shaft 54 is mounted on the fixed seat 51, the roll-over driving mechanism 53 is connected with the roll-over stand 52, and the roll-over driving mechanism 53 is connected with the control device 6.
In this embodiment, a feeding control module, a welding tool control module, a discharging control module, a pressing plate control module, a turning control module and a controller module are arranged in the control device 6, the feeding control module is connected with the feeding mechanism 31, the welding control module is connected with the welding mechanism 32, the welding tool control module is connected with the welding tool 35, the discharging control module is connected with the discharging mechanism 4, the pressing plate control module is connected with the driving mechanism 71, the turning control module is connected with the turning mechanism 5, and the feeding control module, the welding tool control module, the discharging control module, the pressing plate control module and the turning control module are all connected with the controller module.
Example 2
An efficient production line for angle steel grid plate processing as shown in fig. 1 to 8 includes: the grid plate assembly 1, an upper wire welding tool 2, a frame 3, a discharging mechanism 4, a turning mechanism 5 and a control device 6, wherein the frame 3 is provided with a feeding mechanism 31, a first welding mechanism 32, a second welding mechanism 33, a discharging device 34 and a group of welding tools 35, the upper wire welding tool 2 is arranged at the front section of the frame 3, and the discharging mechanism 5 is arranged at the tail of the frame 3;
the feeding mechanism 31 and the discharging device 34 are respectively arranged at two ends of the frame 3, the first welding mechanism 32 is arranged at the rear of the feeding mechanism 31, the turning mechanism 5 is arranged between the first welding mechanism 32 and the second welding mechanism 33, the second welding mechanism 32 is arranged between the turning mechanism 5 and the discharging device 34, the welding fixture 35 is arranged on the frame 3 and is movably connected with the frame 3, the discharging mechanism 4 is arranged at one end of the frame 3, which is positioned at the discharging device 34, the discharging mechanism 4 is matched with the discharging device 34, and the control device 6 is arranged at one side of the frame 3;
the upper wire welding fixture 2, the blanking mechanism 4, the turning mechanism 5, the feeding mechanism 31, the first welding mechanism 32, the second welding mechanism 33, the blanking device 34 and the group of welding fixtures 35 on the frame 3 are all connected with the control device 6.
The grid plate assembly 1 in this embodiment is provided with an angle ladle edge plate 11 and a rib plate 12, the rib plate 12 is provided with a longitudinal rib plate 121 and a transverse rib plate 122, the longitudinal rib plate 121 is provided with a waist hole 123 for installing the transverse rib plate 122, the transverse rib plate 122 is provided with a U-shaped groove 124, the transverse rib plate 122 penetrates through the waist hole 123, and the opening diameters of the end parts of the two sides of the U-shaped groove 124 are smaller than the diameter of the groove body of the groove.
In this embodiment, the welding fixture 35 is provided with a set of mounting grooves for placing the rib plates 12 of the grid plate, and the longitudinal rib plates 121 are placed in the mounting grooves.
In this embodiment, the feeding mechanism 31 is provided with a feeding station 311 and a station to be welded 312, the feeding station 311 is provided with a welding tool 35 for fixing a workpiece, and the station to be welded 312 is disposed between the feeding station 311 and the welding mechanism 32.
In this embodiment, the first welding mechanism 32 and the second welding mechanism 33 are respectively provided with a welding station 36, a welding support frame 37 and a set of welding robots 38, the welding station 36 is disposed at the rear of the station 312 to be welded, the welding support frames 37 are disposed at two sides of the welding station 36, the welding robots 38 are mounted on the welding support frames 37, the welding station 36 is provided with a pressing plate 7 for pressing the grid plate, and the pressing plate 7 is disposed at one side of the welding station 36 and is connected with the driving mechanism 71.
In this embodiment, the welding support 37 is provided with a vertical column and a transverse frame, the vertical columns are arranged on two sides of the welding station 36, the transverse frame is arranged between the vertical columns, the welding robot 38 is arranged on the transverse frame, and the welding robot 38 is movably connected with the transverse frame.
In this embodiment, a blanking support frame 41 and a wire-feeding manipulator 42 are disposed in the blanking mechanism 4, the blanking support frame 41 is disposed at one end of the frame 3 located on the blanking device 34, the blanking support frame 41 is higher than the frame 3, one end of the blanking support frame 41, which is close to the frame 3, is disposed above the blanking mechanism 43, a transverse plate 43 is disposed on the blanking support frame 41, the wire-feeding manipulator 42 is mounted on the transverse plate 43 and connected with an air cylinder 44, the air cylinder 44 is mounted above the transverse plate 43, and a wire-feeding welding tool 44 is disposed below the blanking support frame 41.
In this embodiment, a rail 411 is disposed on the blanking support 41, a pulley 45 is disposed below the transverse plate 43, and the pulley 45 is disposed in the rail 411.
In this embodiment, a set of mechanical arm 381, a laser displacement sensor 382 and a welding gun 383 are disposed in the welding robot 38, the mechanical arm 381 is mounted on a transverse frame, a fixing seat is disposed on the mechanical arm 381, the laser displacement sensor 382 is mounted on the fixing seat, and the welding gun 383 is mounted at the bottom of the mechanical arm 381.
In this embodiment, the welding fixture 35 is provided with a base 351, a quick clamp 352 and a driving cylinder for driving the base 351, the base 351 is provided with a mounting groove for placing the grid plate, the quick clamp 352 is arranged on one side of the base 351, and the driving cylinder is arranged below the base 351.
In this embodiment, a fixed seat 51, a roll-over stand 52 and a roll-over driving mechanism 53 are disposed in the material turning mechanism 5, the fixed seat 51 is fixed on the frame 3, a rotating shaft 54 is disposed on the ground of the roll-over stand 52, the rotating shaft 54 is mounted on the fixed seat 51, the roll-over driving mechanism 53 is connected with the roll-over stand 52, and the roll-over driving mechanism 53 is connected with the control device 6.
In this embodiment, a feeding control module, a welding tool control module, a discharging control module, a pressing plate control module, a turning control module and a controller module are arranged in the control device 6, the feeding control module is connected with the feeding mechanism 31, the welding control module is connected with the welding mechanism 32, the welding tool control module is connected with the welding tool 35, the discharging control module is connected with the discharging mechanism 4, the pressing plate control module is connected with the driving mechanism 71, the turning control module is connected with the turning mechanism 5, and the feeding control module, the welding tool control module, the discharging control module, the pressing plate control module and the turning control module are all connected with the controller module.
The specific working method of the efficient production line for processing the angle steel grid plate in the embodiment is as follows:
1): firstly, placing the angle steel edge-covering plate 11 into a welding tool 35, then installing a longitudinal rib plate 121 into an installation groove, and then placing a transverse rib plate 122 into a groove 123 of the longitudinal rib plate 121 until the transverse rib plate 122 is placed, and positioning a workpiece on a feeding station 311 through a quick clamp 352;
2): then, driving the air cylinder 353 to drive the welding tool to move to the station to be welded 312, and driving the air cylinder to drive the welding tool 35 on the station to be welded 312 to move to the station to be welded 36 after the welding of the corresponding station to be welded 36 of the first welding mechanism 32 is completed;
3): when the workpiece reaches the welding station 36, a pressing plate control module in the control device drives the pressing plate 7 to press the grid plate 13 on the grid plate assembly 1 through the driving mechanism 71, so that the planes of the angle iron edge-covering plate 11 and the grid plate 13 are flat;
4): then, the laser displacement sensors 382 on a group of welding robots 38 of the transverse plates scan the contact points of the periphery of the angle steel edge-covering plate 11 on the grid plate assembly 1 after being pressed and the longitudinal rib plates 121 and the transverse rib plates 122 respectively, the positions of welding points to be welded in the first step are detected, and scanned data are transmitted to the control device 5;
5): then the control device 5 will instruct the welding gun 383 on the mechanical arm 381 to weld the welding spot position detected by the laser displacement sensor 382 on each welding robot 38 in the previous step through the welding control module, so as to complete the fixation of the grid plate 13 and the angle steel wrapping plate 11, and in the actual welding process, the position of the welding robot 38 can be adjusted according to the actual situation;
6): after the connection part of the angle steel edge-covering plate 11 and the grid plate 13 is welded, the welding tool 35 moves to a welding station 36 corresponding to the turnover second welding mechanism 33, then a laser displacement sensor 382 on a group of welding robots 38 of the transverse plates scans the intersection point of a longitudinal rib plate 121 and a transverse rib plate 122 inside the angle steel edge-covering plate on the turnover grid plate assembly 1, the welding spot position needing welding in the second step is detected, and scanned data is transmitted to the control device 5;
7): then the control device 5 will instruct the welding gun 383 on the mechanical arm 381 to weld the welding spot position detected by the laser displacement sensor 382 on each welding robot 38 in the previous step, and in the actual welding process, the position of the welding robot 38 can be adjusted according to the actual situation;
8): after the intersection point of the longitudinal rib plates 121 and the transverse rib plates 122 is welded, the control device commands the blanking manipulator 32 in the blanking mechanism 4 to perform blanking work through the blanking control module, namely, after the welded grid plates are grasped through the blanking manipulator 32, the transverse plates 34 move along the rails 311 on the blanking support frame 31 to the position of the lower wire welding tool 35, and in the process of moving the transverse plates, the blanking manipulator 32 drives the grid plates to move together to the lower wire welding tool 35 until the grid plates reach the lower wire welding tool 35, and then the grid plates are placed on the lower wire welding tool 35.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (1)
1. A high-efficient production line for angle steel grid plate processing, its characterized in that: comprising the following steps: the grid plate assembly (1), an upper wire welding tool (2), a frame (3), a discharging mechanism (4), a turning mechanism (5) and a control device (6), wherein the frame (3) is provided with the feeding mechanism (31), a first welding mechanism (32), a second welding mechanism (33), a discharging device (34) and a group of welding tools (35), the upper wire welding tool (2) is arranged at the front section of the frame (3), and the discharging mechanism (4) is arranged at the tail of the frame (3);
the feeding mechanism (31) and the discharging device (34) are respectively arranged at two ends of the frame (3), the first welding mechanism (32) is arranged at the rear of the feeding mechanism (31), the turning mechanism (5) is arranged between the first welding mechanism (32) and the second welding mechanism (33), the second welding mechanism (33) is arranged between the turning mechanism (5) and the discharging device (34), the welding tool (35) is arranged on the frame (3), the two are movably connected, the discharging mechanism (4) is arranged at one end of the discharging device (34) above the frame (3), the discharging mechanism (4) is matched with the discharging device (34), and the control device (6) is arranged at one side of the frame (3);
the upper wire welding tool (2), the blanking mechanism (4), the turning mechanism (5) and the feeding mechanism (31), the first welding mechanism (32), the second welding mechanism (33), the blanking device (34) and the group of welding tools (35) on the frame (3) are all connected with the control device (6);
the grid plate assembly (1) is internally provided with an angle steel edge-covering plate (11) and a rib plate (12), the rib plate (12) is internally provided with a longitudinal rib plate (121) and a transverse rib plate (122), the longitudinal rib plate (121) is provided with a waist hole (123) for installing the transverse rib plate (122), the transverse rib plate (122) is provided with a U-shaped groove (124), the transverse rib plate (122) penetrates through the waist hole (123), and the opening diameters of the end parts at the two sides of the U-shaped groove (124) are smaller than the diameter of a groove body of the groove; the welding tool (35) is provided with a group of mounting grooves for placing rib plates (12) of the grid plate, and the longitudinal rib plates (121) are placed in the mounting grooves;
the welding device comprises a frame (3), a first welding mechanism (32) and a second welding mechanism (33), wherein the first welding mechanism (32) and the second welding mechanism (33) are respectively provided with a welding station (36), a welding support frame (37) and a group of welding robots (38), the welding stations (36) are arranged at the rear of a station (312) to be welded, the welding support frames (37) are arranged at the two sides of the welding stations (36), the welding robots (38) are arranged on the welding support frames (37), a pressing plate (7) for pressing grid plates is arranged on the welding stations (36), the pressing plate (7) is arranged at one side of the welding stations (36) and is connected with a driving mechanism (71), and the driving mechanism (71) is arranged on the frame (3); the welding machine is characterized in that an upright post and a transverse frame are arranged in the welding supporting frame (37), the upright posts are arranged on two sides of the welding station (36), the transverse frame is arranged between the upright posts, the welding robot (38) is arranged on the transverse frame, and the welding robot (38) is movably connected with the transverse frame; a blanking support frame (41) and a wire-descending manipulator (42) are arranged in the blanking mechanism (4), the blanking support frame (41) is arranged at one end of the frame (3) located at the blanking device (34), the blanking support frame (41) is higher than the frame (3), one end, close to the frame (3), of the blanking support frame (41) is arranged above the blanking device (34), a transverse plate (43) is arranged on the blanking support frame (41), the wire-descending manipulator (42) is arranged on the transverse plate (43) and connected with a cylinder (44), the cylinder (44) is arranged above the transverse plate (43), and a wire-descending welding tool is arranged below the blanking support frame (41); a track (411) is arranged on the blanking support frame (41), a pulley (45) is arranged below the transverse plate (43), and the pulley (45) is arranged in the track (411); a group of mechanical arms (381), a laser displacement sensor (382) and a welding gun (383) are arranged in the welding robot (38), the mechanical arms (381) are arranged on the transverse frame, a fixed seat is arranged on the mechanical arms (381), the laser displacement sensor (382) is arranged on the fixed seat, and the welding gun (383) is arranged at the bottom of the mechanical arms (381); the welding tool (35) is provided with a base (351), a quick clamp (352) and a driving air cylinder for driving the base (351), the base (351) is provided with a mounting groove for placing a grid plate, the quick clamp (352) is arranged on one side of the base (351), and the driving air cylinder is arranged below the base (351); a fixed seat (51), a turnover frame (52) and a turnover driving mechanism (53) are arranged in the turnover mechanism (5), the fixed seat (51) is fixed on the frame (3), a rotating shaft (54) is arranged at the bottom step of the turnover frame (52), the rotating shaft (54) is arranged on the fixed seat (51), the turnover driving mechanism (53) is connected with the turnover frame (52), and the turnover driving mechanism (53) is connected with the control device (6);
a feeding station (311) and a station to be welded (312) are arranged in the feeding mechanism (31), a welding tool (35) for fixing a workpiece is arranged on the feeding station (311), and the station to be welded (312) is arranged between the feeding station (311) and the first welding mechanism (32);
the control device (6) is internally provided with a feeding control module, a welding tool control module, a discharging control module, a pressing plate control module, a turning control module and a controller module, wherein the feeding control module, the welding tool control module, the discharging control module, the pressing plate control module and the turning control module are all connected with the controller module;
the working method of the efficient production line for processing the angle steel grid plate comprises the following steps of:
1): firstly, placing an angle steel edge-wrapping plate (11) into a welding tool (35), then installing a longitudinal rib plate (121) into an installation groove, then placing a transverse rib plate (122) into a waist hole (123) of the longitudinal rib plate (121), and positioning a workpiece on a feeding station (311) through a quick clamp (352) after the transverse rib plate (122) is placed;
2): then, driving the air cylinder (353) to drive the welding tool to move to the station (312) to be welded, and driving the air cylinder to drive the welding tool (35) on the station (312) to be welded to move to the station (36) after the welding of the corresponding welding station (36) of the first welding mechanism (32) is completed;
3): when a workpiece reaches a welding station (36), a pressing plate control module in the control device drives a pressing plate (7) to press a grid plate (13) on the grid plate assembly (1) through a driving mechanism (71), so that planes of the angle steel edge-covering plate (11) and the grid plate (13) are flat;
4): then, a laser displacement sensor (382) on a group of welding robots (38) of the transverse plates scans the contact points between the periphery of an angle steel edge-covering plate (11) on the grid plate assembly (1) and the longitudinal rib plates (121) and the transverse rib plates (122) after being pressed, the positions of welding spots needing to be welded in the first step are detected, and scanned data are transmitted to a control device (6);
5): then the control device (6) commands a welding gun (383) on the mechanical arm (381) to weld the welding spot position detected by the laser displacement sensor (382) on each welding robot (38) in the previous step through the welding control module, so that the fixation of the grid plate (13) and the angle steel wrapping plate (11) is completed, and in the actual welding process, the position of the welding robot (38) can be adjusted according to the actual situation;
6): after the connection part of the angle steel edge-covering plate (11) and the grid plate (13) is welded, the welding tool (35) is turned over to a welding station (36) corresponding to the second welding mechanism (33), then a group of laser displacement sensors (382) on a welding robot (38) of the transverse frame scan the crossing points of the longitudinal rib plates (121) and the transverse rib plates (122) in the angle steel edge-covering plate on the turned grid plate assembly (1), the welding spot position required to be welded in the second step is detected, and scanned data are transmitted to the control device (6);
7): then the control device (6) commands a welding gun (383) on the mechanical arm (381) to weld the welding spot position detected by the laser displacement sensor (382) on each welding robot (38) in the previous step through the welding control module, and in the actual welding process, the position of the welding robot (38) can be adjusted according to the actual situation;
8): after the cross points of the longitudinal rib plates (121) and the transverse rib plates (122) are welded, the control device (6) commands the lower wire manipulator (42) in the lower wire mechanism (4) to carry out the blanking work through the blanking control module, namely, after the welded grid plates are grasped through the lower wire manipulator (42), the transverse plates (43) move towards the lower wire welding tool along the tracks (411) on the blanking support frame (41), and in the moving process of the transverse plates, the lower wire manipulator (42) drives the grid plates to move towards the lower wire welding tool together until the lower wire welding tool is reached, and then the grid plates are placed on the lower wire welding tool.
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| CN109759685B (en) * | 2018-11-28 | 2022-04-26 | 鲁西工业装备有限公司 | Automatic control system and method for pressure welding of steel grating |
| CN109623208B (en) * | 2018-12-25 | 2021-03-30 | 杭州固建机器人科技有限公司 | Automatic welding system for robot |
| CN110497139A (en) * | 2019-08-08 | 2019-11-26 | 福建明鑫智能科技股份有限公司 | Based on a kind of large shape automatic welding production line |
| CN113210945B (en) * | 2021-05-21 | 2023-03-28 | 中船黄埔文冲船舶有限公司 | Middle assembly welding device, plane segmentation assembly line and middle assembly welding method |
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