JP2002321063A - Resistance welding device - Google Patents

Resistance welding device

Info

Publication number
JP2002321063A
JP2002321063A JP2001132838A JP2001132838A JP2002321063A JP 2002321063 A JP2002321063 A JP 2002321063A JP 2001132838 A JP2001132838 A JP 2001132838A JP 2001132838 A JP2001132838 A JP 2001132838A JP 2002321063 A JP2002321063 A JP 2002321063A
Authority
JP
Japan
Prior art keywords
lower member
welding
welding electrode
resistance welding
welded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001132838A
Other languages
Japanese (ja)
Other versions
JP4707870B2 (en
Inventor
Takanori Sato
隆則 佐藤
Haruo Hirasawa
春夫 平澤
Kiyoshi Takashina
清 高階
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Origin Electric Co Ltd
Original Assignee
Origin Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Origin Electric Co Ltd filed Critical Origin Electric Co Ltd
Priority to JP2001132838A priority Critical patent/JP4707870B2/en
Publication of JP2002321063A publication Critical patent/JP2002321063A/en
Application granted granted Critical
Publication of JP4707870B2 publication Critical patent/JP4707870B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To shorten a process cycle of an automatic resistance welding device which manufactures parts by automatically supplying materials to be welded to a welding electrode. SOLUTION: An upper member is taken out and turned round by a clamper 10 and positioned to a welding electrode 1 by a guide member 5 and a slider 6. A lower member is taken out by a clamper 17 and conveyed to a welding electrode 2 by a slider 12 and a guide member 11. A handler 15 is turned round to clamp a part, whose previous process welding on the welding electrode 2 is completed, by a clamper 16, and then turned round to position the lower member to the welding electrode 2. The above process is carried out independently to shorten the process. The lower member is placed in a vacant space above a tray 18 by the handler 15 after welding, and thus a supply tray for lower members and a part containing tray are shared to save space.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、抵抗溶接装置、特
に部材を溶接して部品を製造する自動抵抗溶接装置に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resistance welding apparatus, and more particularly to an automatic resistance welding apparatus for manufacturing parts by welding members.

【0002】[0002]

【従来の技術】従来、被溶接物を溶接電極に自動供給し
て部品製造を行うターンテーブル方式の抵抗溶接装置が
ある。一例としては、半導体素子製造において主に金属
からなる下部材と上部材をクリーン度の高い不活性ガス
雰囲気下で抵抗溶接して部品製造を行う自動溶接装置が
知られている。これらの装置にあっては、安定して自動
運転する必要がある。その動作は、部材トレイに分けて
装置設置場所に搬入されている下部材を一定速度で回転
するターンテーブル上の複数の下部溶接電極に順次供給
するとともに、上部材を上部溶接電極に供給し、被溶接
物どうしを位置合わせし、その状態で溶接し、完成部品
を溶接電極から搬出し、完成部品の部品収納トレイに収
納する、というものであった。
2. Description of the Related Art Conventionally, there is a turntable type resistance welding apparatus for automatically supplying a workpiece to a welding electrode and manufacturing parts. As an example, there is known an automatic welding apparatus for manufacturing parts by resistance-welding a lower member and an upper member mainly made of a metal in an inert gas atmosphere having a high degree of cleanliness in semiconductor element manufacturing. In these devices, it is necessary to perform stable automatic operation. The operation is to sequentially supply the lower member, which is carried into the device installation place in the member tray, to a plurality of lower welding electrodes on the turntable rotating at a constant speed, and to supply the upper member to the upper welding electrode, The objects to be welded are aligned with each other, welded in that state, the completed part is carried out from the welding electrode, and stored in the component storage tray for the completed part.

【0003】[0003]

【発明が解決しようとする課題】上記のような装置で
は、被溶接物の供給位置と取り出し位置が別なので高速
化できるという利点はあるが、下部溶接電極がターンテ
ーブル上に位置するために被溶接物間の位置合わせの精
度を高くできず、品質の高い溶接結果が得られないとい
う問題があった。また、上記のような装置では、溶接前
の部材と溶接後の部品を別々に収納していたので、収納
トレイの数が増えてその費用がかさむ問題があり、さら
には装置設置に広い場所が必要となり、クリーン度の高
い不活性ガス雰囲気を要する場合、そのような特殊な設
備が大きくなり、あるいは溶接装置内にそのような雰囲
気を作り出す場合には装置全体が大型化し、それぞれ設
備費がかさむという問題があった。さらに上記の問題
は、いずれも上記のような装置における部品製造コスト
が高くつくという問題にもなっていた。
The above-described apparatus has an advantage that the speed can be increased because the supply position and the take-out position of the workpiece are different. However, since the lower welding electrode is located on the turntable, the workpiece is not covered. There has been a problem that the accuracy of positioning between welded objects cannot be increased, and high-quality welding results cannot be obtained. Further, in the above-described apparatus, since the members before welding and the parts after welding are separately stored, there is a problem that the number of storage trays is increased and the cost is increased. Required, and a special facility becomes large when an inert gas atmosphere with a high degree of cleanliness is required, or when such an atmosphere is created in the welding equipment, the entire equipment becomes large and the equipment cost increases. There was a problem. Further, all of the above-mentioned problems have been accompanied by a problem that the component manufacturing cost of the above-described apparatus is high.

【0004】そこで本発明では、上記の問題を解決する
ことを課題とする。すなわち、水平方向には固定の溶接
電極を用いることで従来の問題点を解決した上で、この
ような機構を採用した従来技術よりも工程を減らすか、
または短縮することができる装置を提供し、全体として
工程サイクルを比較的短くできる装置を提供することを
目的とする。または、部材供給トレイと部品収納トレイ
とが兼用可能となる装置を提供し、必要なトレイの数を
減らすことができ、装置の大きさまたは設置場所が比較
的小さくてすむ装置を提供することを目的とする。さら
に、上記いずれかの目的を達成することによって、結果
として部品製造コストが少なくてすむ装置を提供するこ
とを目的とする。
Therefore, an object of the present invention is to solve the above problems. That is, after solving the conventional problems by using a fixed welding electrode in the horizontal direction, reduce the number of steps compared to the conventional technology employing such a mechanism,
Another object of the present invention is to provide a device that can be shortened, and to provide a device that can relatively shorten a process cycle as a whole. Alternatively, it is possible to provide an apparatus in which a member supply tray and a component storage tray can be used in combination, to reduce the number of necessary trays, and to provide an apparatus that requires a relatively small size or installation place. Aim. It is still another object of the present invention to provide an apparatus which achieves one of the above-mentioned objects, and as a result, costs for manufacturing parts are reduced.

【0005】[0005]

【課題を解決するための手段】本発明では、上記のいず
れかの課題を解決する。そのために、請求項1の装置で
は、互いに溶接されるべき上部材と下部材をそれぞれ第
1、第2の搬送手段を設けて溶接電極に搬送する構成に
した。いずれの搬送手段も、部材または部品を取り出
し、保持し、保持を解除する取り出し保持機構と、移動
するための移動手段を備えている。したがって、それぞ
れの部材をそれぞれの搬送手段でそれぞれの溶接電極に
搬送し、それぞれ独立に配置することができるので、工
程を短縮することができる。
The present invention solves any of the above-mentioned problems. For this purpose, in the apparatus according to the first aspect, the upper member and the lower member to be welded to each other are provided with first and second transfer means, respectively, and are transferred to the welding electrode. Each of the transporting means includes a take-out and holding mechanism for taking out and holding a member or a component and releasing the holding, and a moving means for moving. Therefore, since each member can be conveyed to each welding electrode by each convey means and arranged independently, the process can be shortened.

【0006】さらに、一方の搬送手段(第2の搬送手
段)は、下部材を溶接電極に搬送する際、下部材を保持
したまま、前工程ですでに溶接が終了して溶接電極上に
残っている溶接済み部品を回収保持する手段を設ける構
成とした。そのため、次工程の溶接をするための下部材
を溶接電極に搬送し、溶接電極上に存在する前工程の溶
接済み部品を回収し、それを保持したまま、次工程で溶
接すべき下部材を溶接電極に位置させ、前記溶接済み部
品を収納すべき場所に搬送することができるので、溶接
済み部品を回収し、所定場所に収納するための手段を1
つの搬送手段で兼ねることができる。さらには、搬送の
往復を部材の供給工程と部品の回収工程として活用する
ことができ、空の搬送工程を減らすことができる。
Further, when the lower member is conveyed to the welding electrode, the one conveying means (second conveying means) finishes the welding in the previous process and remains on the welding electrode while holding the lower member. A means is provided for collecting and holding the welded parts. Therefore, the lower member to be welded in the next process is transported to the welding electrode, the welded part of the previous process existing on the welding electrode is collected, and the lower member to be welded in the next process is held while holding it. Since it can be positioned at the welding electrode and transported to the place where the welded part is to be stored, a means for collecting the welded part and storing it at a predetermined place is provided.
One transfer means can be used. Further, the reciprocation of the transport can be used as a member supplying step and a part collecting step, and the number of empty transport steps can be reduced.

【0007】さらに上記搬送手段は、部材を溶接電極に
位置させるために必要な位置制御が可能に設けられる。
すなわち下部材と上部材はそれぞれの溶接電極に対し
て、上記搬送手段で位置決めされ、そのままの状態で溶
接電極に吸引クランプされ、その結果、下部材と上部材
は相対的に位置決めされる。したがって、部材または部
品を配置したあとに溶接の位置合わせをするという工程
を減らすことができる。
[0007] Further, the transfer means is provided so as to be capable of performing position control necessary for positioning the member on the welding electrode.
That is, the lower member and the upper member are positioned with respect to the respective welding electrodes by the above-described transporting means, and are suction-clamped to the welding electrodes as they are, so that the lower member and the upper member are relatively positioned. Therefore, it is possible to reduce the number of steps of performing welding alignment after arranging members or components.

【0008】ここで、下部材、上部材とは、必ずしも実
使用上の表現ではなく、形状・機能から、固定側溶接電
極にクランプされる主たる部材のことを、下部材と呼
び、加圧側溶接電極にクランプされる付加的な部材を上
部材と呼ぶ。例えば、本発明の適用分野の1つである半
導体素子の自動溶接装置においては、プリント基板に取
り付けるためのリード線と半導体素子が形成されている
ベース部材またはステム部材のことを下部材、半導体素
子を保護・封止するキャップ部材のことを上部材と呼
ぶ。
Here, the lower member and the upper member are not necessarily expressions in actual use, but the main member which is clamped to the fixed-side welding electrode due to its shape and function is called a lower member, The additional member that is clamped to the electrode is called the upper member. For example, in an automatic welding device for semiconductor elements, which is one of the application fields of the present invention, a base member or a stem member on which a lead wire for attaching to a printed board and a semiconductor element are formed is a lower member, a semiconductor element. The cap member that protects and seals is referred to as an upper member.

【0009】また、下部材、上部材は、溶接後の形態が
何らかの製品である以上、その製品にとっては部品の関
係にあるが、本明細書では説明の都合上、溶接前後の態
様を区別するために、溶接された製品のことだけを部品
と呼ぶことにする。誤解のおそれがないかぎり、単に部
材と言えば、下部材または上部材、あるいはその両方を
意味するものとする。
The lower member and the upper member are in a relationship of parts to the product as long as the form after welding is a product of some kind. However, in this specification, for the sake of explanation, the modes before and after welding are distinguished. For this reason, only the welded product will be referred to as a part. Unless there is a risk of misunderstanding, simply referring to a member means a lower member or an upper member, or both.

【0010】次に請求項2の装置では、請求項1の装置
の構成にさらに、下部材供給手段、上部材供給手段と溶
接済み部品の部品収納手段を追加する構成した。すなわ
ち、請求項1の抵抗溶接装置では、前記下部材・上部材
供給手段は、抵抗溶接装置から独立しているが、請求項
2の装置では装置に内蔵しているという違いがある。し
たがって、少なくとも請求項1の装置と同じ課題が解決
できる。さらに、下部材・上部材供給手段を内蔵してい
るので、抵抗溶接装置と部品供給装置をシステムとして
捉えた場合の全体の大きさを小さくすることができる。
またこの装置内部にクリーン度の高い不活性ガス雰囲気
を作ることができ、別屋の設備を必要とせず、設備費を
低減することができる。
Next, in the apparatus according to the second aspect, a lower member supply means, an upper member supply means, and a component storage means for a welded part are further added to the configuration of the first aspect. That is, in the resistance welding apparatus of the first aspect, the lower member / upper member supply means is independent of the resistance welding apparatus, but there is a difference that the apparatus of the second aspect is built in the apparatus. Therefore, at least the same problems as those of the device of claim 1 can be solved. Further, since the lower member / upper member supply means is incorporated, the overall size of the resistance welding device and the component supply device when viewed as a system can be reduced.
In addition, an inert gas atmosphere having a high degree of cleanliness can be created inside the apparatus, and equipment at a separate house is not required, and equipment costs can be reduced.

【0011】次に、請求項3の装置では、前記請求項1
または2の装置において、第2の搬送手段のうち前記取
り出し保持機構を、部材と部品それぞれを一体的に保持
し、保持した部材または部品の方向を所定方向に変える
ことができる方向規制手段として構成し、部材および部
品の移動は、前記方向規制手段を移動することにより行
う構成とした。したがって、少なくとも請求項1または
2と同じ課題を解決できる。
Next, in the apparatus according to the third aspect, the first aspect is provided.
In the apparatus of (2), the take-out and holding mechanism of the second transport means is configured as direction regulating means capable of integrally holding the member and the component and changing the direction of the held member or component to a predetermined direction. The members and components are moved by moving the direction regulating means. Therefore, at least the same object as that of claim 1 or 2 can be solved.

【0012】次に、請求項4の装置では、請求項3の装
置において、方向規制手段の少なくとも2つある保持部
を互いに同一直線上に対置するように配置し、その間の
直線上に1つの回動支点を設ける。方向規制手段は、第
1および第2の溶接電極の整列方向に整列するように回
動支点を中心に回動できるように構成した。
According to a fourth aspect of the present invention, in the third aspect of the present invention, at least two holding portions of the direction regulating means are arranged so as to face each other on the same straight line, and one of the holding portions is positioned on a straight line therebetween. A pivot point is provided. The direction restricting means is configured to be rotatable about a rotation fulcrum so as to be aligned in the alignment direction of the first and second welding electrodes.

【0013】さらにこの方向規制手段はこのように所定
方向に位置させられた状態から回動支点を中心にして位
置を反転できるよう構成する。すなわち、回動支点を中
心に180度の回転したのと同じ状態が可能となるよう
構成する。このように構成する結果、部材と部品の配置
方向を同一にすることにより、1回の反転動作のみで部
材の配置と部品の取り出しが可能になり、簡単な機構に
よって部品の取り出しと部材の溶接電極への配置の切り
替えが可能になり、結果として工程を短縮することがで
きる。
Further, the direction restricting means is configured to be capable of reversing the position about the rotation fulcrum from the state where it is positioned in the predetermined direction. That is, the same state as the rotation of 180 degrees about the rotation fulcrum is enabled. As a result of this configuration, by arranging the components and the components in the same direction, the components can be arranged and the components can be taken out only by one inversion operation, and the components can be taken out and welded by a simple mechanism. The arrangement of the electrodes can be switched, and as a result, the number of steps can be reduced.

【0014】次に請求項5の装置では、請求項2、3ま
たは4の装置において、下部材供給手段と部品収納手段
を共通となるように構成した。したがって少なくとも請
求項2、3または4の装置と同じ課題を解決できる。さ
らにこの構成では、部品収納手段は下部材収納手段と共
通にするので、前記下部材収納手段から下部材を取り出
して生じる空きスペースに溶接後の部品を収納するよう
に第2の搬送手段の動作を行わせることができる。した
がって、下部材を取り出して前工程の部品を収納するサ
イクルで、第2の搬送手段のとる搬送経路はまったく同
一となり、次工程で取り出す下部材は、ほとんどの場
合、部品を収納したすぐとなりの位置から取り出すこと
ができるから、この工程ではほとんど無駄な動作をなく
すことができる。また、下部材供給手段と部品収納手
段、すなわち従来別々に設けていた下部材供給トレイと
部品供給トレイを1つにできる。
Next, in the apparatus according to a fifth aspect, in the apparatus according to the second, third or fourth aspect, the lower member supply means and the component storage means are configured to be common. Therefore, at least the same objects as those of the device according to claim 2, 3 or 4 can be solved. Further, in this configuration, since the component storage means is shared with the lower member storage means, the operation of the second transfer means is performed so that the parts after welding are stored in an empty space generated by removing the lower member from the lower member storage means. Can be performed. Therefore, in the cycle in which the lower member is taken out and the parts of the previous process are stored, the transport path taken by the second transport means is exactly the same, and the lower member to be taken out in the next process is almost immediately after storing the components. Since it can be taken out from the position, almost unnecessary operation can be eliminated in this step. Further, the lower member supply means and the component storage means, that is, the lower member supply tray and the component supply tray which have been separately provided in the related art can be integrated into one.

【0015】次に請求項6の装置では、下部材・上部材
供給手段と部品収納手段は、トレイ部材をテーブル部材
に位置決めして載置し、テーブル部材がそれぞれの搬送
手段に対して変位可能なように構成した。この構成で
は、少なくとも請求項2、3、4または5の装置と同じ
課題を解決できる。さらにこの構成では、部材、部品の
位置を搬送手段に対して相対変位させることができるた
め、第1に、搬送手段の移動機構を簡素化でき、第2
に、搬送手段が動作している間、テーブル部材を動作さ
せて、部材の取り出しまたは部品の収納にあって搬送手
段と協調して、最適の相対位置関係を実現することが可
能になる。したがって、全体として部材、部品の搬送に
かかわる時間を短縮でき、工程を短縮できる。
Next, in the apparatus according to claim 6, the lower member / upper member supply means and the component storage means position and place the tray member on the table member, and the table member can be displaced with respect to the respective transport means. It was configured as follows. With this configuration, at least the same problem as that of the device according to the second, third, fourth, or fifth aspect can be solved. Further, in this configuration, since the positions of the members and components can be relatively displaced with respect to the transporting means, first, the moving mechanism of the transporting means can be simplified, and
In addition, while the transporting means is operating, the table member is operated to cooperate with the transporting means in taking out the members or storing the components, thereby realizing an optimum relative positional relationship. Therefore, as a whole, the time required for transporting members and components can be reduced, and the number of steps can be reduced.

【0016】[0016]

【発明の実施の形態】以下、添付図面を参照して発明の
実施の形態を説明する。図1は、本発明に係る抵抗溶接
装置の実施の形態を示す斜視図であり、構成の概略が示
されている。また図2は、その装置の動作を示す斜視図
である。また図3は、その装置における固定溶接電極部
B(第2の溶接電極)の構成を示す断面図である。
Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a perspective view showing an embodiment of a resistance welding apparatus according to the present invention, and schematically shows a configuration. FIG. 2 is a perspective view showing the operation of the apparatus. FIG. 3 is a sectional view showing the configuration of a fixed welding electrode portion B (second welding electrode) in the device.

【0017】図1の装置は、一対の溶接電極1、2を備
えた抵抗溶接装置である。溶接に関わる主要部分の構成
と作用は、従来の抵抗溶接装置と同様である。
The apparatus shown in FIG. 1 is a resistance welding apparatus provided with a pair of welding electrodes 1 and 2. The configuration and operation of the main parts involved in welding are the same as in a conventional resistance welding apparatus.

【0018】図1の装置の構成は、主には、溶接電極加
圧機構A(第1の溶接電極)、固定溶接電極部B(第2
の溶接電極)、上部材供給手段E、下部材供給手段F、
第1の搬送手段C、第2の搬送手段Dとからなる。この
装置では、下部材と上部材の取り出し位置、第1および
第2の溶接電極の位置は、1つの鉛直面内(図中のZX
平面内)に設けられている。以下にそれぞれの詳細な構
成を述べ、そのあとに本装置の動作を図2に基づいて説
明する。
The configuration of the apparatus shown in FIG. 1 mainly includes a welding electrode pressing mechanism A (first welding electrode) and a fixed welding electrode section B (second welding electrode).
, The upper member supply means E, the lower member supply means F,
It comprises a first transport means C and a second transport means D. In this apparatus, the take-out positions of the lower member and the upper member, and the positions of the first and second welding electrodes are within one vertical plane (ZX in the figure).
(Within a plane). The detailed configuration of each will be described below, and then the operation of the present apparatus will be described with reference to FIG.

【0019】固定溶接電極部B(第2の溶接電極)は、
溶接電極2(図1には不図示)と、支持台31上でY方
向に移動可能なスライド部材27a、27bと、スライ
ド部材27a、27bに取り付けられたクランプ手段2
8a、28bとからなる。図3は、下部材を溶接電極2
上に固定した状態をYZ平面で断面にした様子を示して
いる。溶接電極2には、下部材の被溶接面を鉛直上方
(Z方向上方)に向けて下部材を保持、固定するための
穴形状が設けられている。その穴形状は、下部材の溶接
時に溶接電極加圧機構Aによる溶接電極1からの加圧力
に抗して下部材をZ方向に保持可能で、下部材の導電部
位と溶接電極2との間に適切な溶接電流を流すための受
け面の面積が確保でき、かつ下部材の突起あるいは溶接
電極に接触してはならない部位を逃げるための大きさを
もつ穴形状である。さらに、その固定穴には吸引口33
が設けられており、不図示の真空吸着機構により下部材
を吸引して固定することができる。さらに、スライド部
材27a、27bにそれぞれ固定されたクランプ手段2
8a、28bには、下部材の外形をXY方向に精度よく
クランプする形状が設けられている。
The fixed welding electrode portion B (second welding electrode)
Welding electrode 2 (not shown in FIG. 1), slide members 27a and 27b movable on support table 31 in the Y direction, and clamp means 2 attached to slide members 27a and 27b
8a and 28b. FIG. 3 shows that the lower member is a welding electrode 2
The state fixed above is shown as a cross section in the YZ plane. The welding electrode 2 has a hole shape for holding and fixing the lower member with the surface to be welded of the lower member facing vertically upward (upward in the Z direction). The shape of the hole allows the lower member to be held in the Z direction against the pressing force from the welding electrode 1 by the welding electrode pressing mechanism A during welding of the lower member. The hole shape is large enough to ensure the area of the receiving surface for allowing an appropriate welding current to flow, and to escape the projections of the lower member or the parts that should not come into contact with the welding electrode. Further, the suction hole 33 is provided in the fixing hole.
The lower member can be sucked and fixed by a vacuum suction mechanism (not shown). Further, the clamping means 2 fixed to the slide members 27a and 27b, respectively.
8a and 28b are provided with a shape for accurately clamping the outer shape of the lower member in the XY directions.

【0020】次に溶接電極加圧機構A(第1の溶接電
極)は、その先端に不図示の上部材固定穴が設けられた
溶接電極1を備え、溶接面を鉛直下向き(Z方向下方)
に向けた上部材を吸引固定できる。さらに、溶接電極1
は、支持部材4に支持された電極加圧駆動部3により駆
動される案内ロッド29の先端に設けられており、鉛直
方向(Z方向)に移動可能である。
Next, the welding electrode pressurizing mechanism A (first welding electrode) is provided with a welding electrode 1 having an upper member fixing hole (not shown) provided at the end thereof, and the welding surface is directed vertically downward (downward in the Z direction).
Can be fixed by suction. Furthermore, welding electrode 1
Is provided at the tip of a guide rod 29 driven by the electrode pressing drive unit 3 supported by the support member 4, and is movable in the vertical direction (Z direction).

【0021】次に本装置は、上部材を部材受け渡し位置
から溶接電極1へ搬送するための第1の搬送手段Cを備
えている。第1の搬送手段Cは、不図示の支持部材によ
り装置に固定された案内部材5、案内部材5にX方向に
移動可能に取り付けられたスライダ6、スライダ6にZ
方向に移動可能に取り付けられた支持部材8、支持部材
8に対して、回動支点9aを中心に回動可能に取り付け
られ、上部材を取り出して吸着保持可能なクランパ10
を有するハンドラ9と、それぞれを移動または回動制御
するための制御部からなる。
Next, the present apparatus is provided with a first transfer means C for transferring the upper member from the member transfer position to the welding electrode 1. The first transport means C includes a guide member 5 fixed to the apparatus by a support member (not shown), a slider 6 movably attached to the guide member 5 in the X direction, and a Z
A support member 8 movably attached in the direction, a clamper 10 rotatably mounted about a rotation fulcrum 9a with respect to the support member 8, and capable of taking out and holding the upper member by suction.
And a control unit for controlling movement or rotation of each of them.

【0022】案内部材5、スライダ6、支持部材8とそ
れぞれのスライダ駆動部はX、Z方向にハンドラ9を移
動させる移動手段である。クランパ10と回動支点9a
を備えたハンドラ9は、クランパ10で上部材を取り出
し、溶接電極1への取り付け方向へ方向を反転させる方
向規制手段を構成する。
The guide member 5, the slider 6, the support member 8, and the respective slider driving units are moving means for moving the handler 9 in the X and Z directions. Clamper 10 and pivot 9a
The handler 9 provided with the above constitutes a direction regulating means for taking out the upper member by the clamper 10 and reversing the direction in the direction of attachment to the welding electrode 1.

【0023】案内部材5、スライダ6は、比較的安価に
精密な位置制御が実現できる潤滑されたすべりガイドに
支持されたスライド台をボールねじとサーボモータで駆
動制御する構成としている。他にも直線上の移動ができ
る手段であれば、例えば、すべりガイドは転がり軸受に
よるガイドでもよいし、エアスライダのように潤滑のな
いものでもよい。駆動方法は、ステッピングモータ駆動
やリニアモータ駆動でもよいし、油圧または空気圧シリ
ンダの圧制御駆動でもよい。制御に用いる位置検出は、
例えばロータリーエンコーダやリニアエンコーダを用い
たものあるいはレーザ変位センサを用いたものなどの種
々の既存技術を用いることができる。
The guide member 5 and the slider 6 are configured to drive and control a slide base supported by a lubricated slide guide which can realize precise position control relatively inexpensively with a ball screw and a servomotor. In addition, as long as the sliding guide can move in a straight line, the sliding guide may be a guide by a rolling bearing, or may be a non-lubricated one such as an air slider. The driving method may be stepping motor driving or linear motor driving, or pressure control driving of a hydraulic or pneumatic cylinder. The position detection used for control is
For example, various existing technologies such as those using a rotary encoder or a linear encoder or those using a laser displacement sensor can be used.

【0024】さらに、移動手段は、直線運動の組み合わ
せ以外にも、例えば、多関節のロボットアームを用いる
ものであってもよい。
Further, the moving means may use, for example, an articulated robot arm other than the combination of the linear motions.

【0025】またハンドラ9とクランパ10は、方向規
制手段であるが、図1の装置では、クランパ10で上部
材を保持し、Z方向に上部材を位置させ、回動支点9a
を中心にZX平面内で回転し、上部材の位置を反転でき
るよう構成されている。その保持するための機構は、上
部材の強度、材質に応じて、電磁力または油圧または空
気圧を応用したチャック機構、電磁吸着、真空吸着など
が採用できる。また、ハンドラ9の反転手段として、ス
テッピングモータ制御による180度回転、カムを応用
した機構、クラッチあるいはラチェット用いて回転をロ
ックする機構、またはばねとソレノイドの組み合わせに
よる機構などが採用できる。
The handler 9 and the clamper 10 are direction regulating means. In the apparatus shown in FIG. 1, the upper member is held by the clamper 10, the upper member is positioned in the Z direction, and the rotation fulcrum 9a is provided.
Is rotated in the ZX plane around the center, and the position of the upper member can be reversed. As a mechanism for holding the chuck, a chuck mechanism applying electromagnetic force or hydraulic or pneumatic pressure, electromagnetic suction, vacuum suction, or the like can be adopted according to the strength and material of the upper member. Further, as the reversing means of the handler 9, a 180-degree rotation by controlling a stepping motor, a mechanism using a cam, a mechanism for locking the rotation using a clutch or a ratchet, a mechanism using a combination of a spring and a solenoid, and the like can be adopted.

【0026】次に本装置は、下部材を部材受け渡し位置
から溶接電極2へ搬送するための第2の搬送手段Dを備
えている。第2の搬送手段Dは、不図示の支持部材によ
り装置に固定された案内部材11、案内部材11にX方
向に移動可能に取り付けられたスライダ12、スライダ
12にZ方向に移動可能に取り付けられた支持部材1
4、支持部材14に対して、回動支点15aを中心に回
動可能に取り付けられ、下部材を取り出して保持可能な
クランパ16、17を有するハンドラ15と、それぞれ
を移動または回動制御するための制御部からなる。第1
の搬送手段と異なるのは、独立に駆動できるクランパが
2つある点だけであり、具体的手段については上記の説
明がすべて当てはまる。
Next, the present apparatus is provided with a second transfer means D for transferring the lower member from the member transfer position to the welding electrode 2. The second transporting means D includes a guide member 11 fixed to the apparatus by a support member (not shown), a slider 12 movably attached to the guide member 11 in the X direction, and an movably attached Z direction to the slider 12. Support member 1
4. a handler 15 having clampers 16 and 17 which are rotatably mounted on the support member 14 about a rotation fulcrum 15a and which can take out and hold the lower member, and for controlling the movement or rotation of each of them. Control section. First
The only difference from the transfer means is that there are two clampers that can be driven independently, and the above description applies to specific means.

【0027】下部材を部材受け渡し位置へ供給する下部
材供給手段Fは、下部材を収納するトレイ18と、トレ
イ18を不図示の位置決め手段により載置したテーブル
19からなる。テーブル19は、案内部材20に固定さ
れており、スライダ駆動部30によって、第2の搬送手
段Dが移動する面と直交する方向、すなわち図1のZX
平面に対するY方向に駆動されるので、第2の搬送手段
Dに対してY方向に相対的に変位可能である(請求項
6)。案内部材20は前記した他の案内部材と同様の機
構を採用することができる。またトレイ18は、溶接す
べき下部材が整列して収納可能で、かつ溶接後の部品の
収納も可能な形状に合わせたくぼみが形成されており、
部品収納手段を兼ねることができる(請求項5、6)。
さらに、トレイ18はテーブル19に対して位置決めさ
れて載置される。その機構は、図示していないが位置決
め部材による嵌合、基準面への突き当てなどの機構が採
用できる。またトレイ18の材質は、金属、紙、合成樹
脂などが採用できる。さらに下部材および部品の静電気
保護が必要な場合、帯電防止処理されるか、ある程度の
導電性を有する材料を採用するのが望ましく、さらには
接地されていることが効果的である。なおトレイは、パ
レットまたはテープと言う場合もあるが、ここではトレ
イと言う。
The lower member supply means F for supplying the lower member to the member transfer position includes a tray 18 for storing the lower member, and a table 19 on which the tray 18 is placed by a positioning means (not shown). The table 19 is fixed to a guide member 20, and is moved by a slider drive unit 30 in a direction perpendicular to the plane on which the second transport unit D moves, that is, ZX in FIG.
Since it is driven in the Y direction with respect to the plane, it can be relatively displaced in the Y direction with respect to the second transport means D (claim 6). The guide member 20 can employ the same mechanism as the other guide members described above. Further, the tray 18 is formed with a recess in accordance with a shape in which the lower member to be welded can be aligned and housed, and the part after welding can be housed,
It can also serve as component storage means (claims 5 and 6).
Further, the tray 18 is positioned and placed on the table 19. Although not shown, a mechanism such as fitting by a positioning member or abutment against a reference surface can be adopted as the mechanism. The material of the tray 18 can be metal, paper, synthetic resin, or the like. Further, when it is necessary to protect the lower members and components from static electricity, it is desirable to carry out antistatic treatment or to use a material having a certain degree of conductivity, and it is more effective to be grounded. The tray may be called a pallet or a tape, but is called a tray here.

【0028】なお、本装置では下部材供給手段Fと部品
収納手段を共通化することによりもっとも効果をあげう
る例を示しているが、それぞれが別の手段であっても近
接して載置されていてもある程度の目的を達しうる。
In this apparatus, an example in which the lower member supply means F and the component storage means can be most effectively used is shown. However, even if they are different means, they are placed close to each other. Can achieve some purpose.

【0029】前記上部材を部材受け渡し位置へ供給する
上部材供給手段Eは、上部材を収納するトレイ21と、
トレイ21を不図示の位置決め手段により載置したテー
ブル22からなる。テーブル22は、案内部材23に固
定されており、スライダ駆動部24によって、第1の搬
送手段Cが移動する面と直交する方向、すなわち図1の
ZX平面に対するY方向に駆動されるので、第1の搬送
手段に対してY方向に相対的に変位可能である(請求項
6)。案内部材23、トレイ21の機構、材料について
は、それぞれ前記の案内部材20、トレイ18と同じ手
段が採用できる。
The upper member supply means E for supplying the upper member to the member transfer position includes a tray 21 for storing the upper member,
It comprises a table 22 on which a tray 21 is placed by a positioning means (not shown). The table 22 is fixed to the guide member 23, and is driven by the slider driving unit 24 in a direction perpendicular to the plane on which the first transport unit C moves, that is, in the Y direction with respect to the ZX plane in FIG. It is relatively displaceable in the Y direction with respect to one transport means (claim 6). Regarding the mechanism and material of the guide member 23 and the tray 21, the same means as those of the guide member 20 and the tray 18 can be adopted, respectively.

【0030】次に、図2を参照して本発明に係る抵抗溶
接装置の動作を説明する。図2(a)は、クランパ17
が溶接すべき下部材を、クランパ10が溶接すべき上部
材を、それぞれトレイ18、トレイ21から取り出して
保持した様子を示す。トレイ18には下部材が図のXY
面内に整列されており、クランパ17は案内部材11に
よってX方向の移動され、テーブル19がY方向に移動
することによって、トレイ18上の任意位置の下部材の
上に位置決めされ、スライダ12がZ方向に移動して、
クランパ17で下部材の上に降り、クランパ17の真空
吸着機構を作用させて下部材を吸着して取り出し、保持
する。それぞれのX、Y、Z方向の移動は独立して行え
るように構成されているので、それぞれが同時に動作し
て効率的に下部材を取り出すことができる。同様に、ク
ランパ10は、トレイ21上の任意位置の上部材を吸着
して取り出し、保持する。この動作も移動機構が独立な
のでクランパ17と独立に行える。このとき、溶接電極
1は図のように上方に退避している。
Next, the operation of the resistance welding apparatus according to the present invention will be described with reference to FIG. FIG. 2A shows the clamper 17.
Shows a state where the lower member to be welded and the upper member to be welded by the clamper 10 are taken out from the tray 18 and the tray 21 and held. The lower member of the tray 18 is XY in the figure.
The damper 17 is moved in the X direction by the guide member 11, and the table 19 is moved in the Y direction, whereby the clamper 17 is positioned on the lower member at an arbitrary position on the tray 18, and the slider 12 is moved. Move in the Z direction,
The clamper 17 descends on the lower member, and a vacuum suction mechanism of the clamper 17 acts to suck and take out and hold the lower member. Since the movements in the X, Y, and Z directions are configured to be performed independently, they can operate simultaneously to efficiently remove the lower member. Similarly, the clamper 10 sucks, takes out, and holds the upper member at an arbitrary position on the tray 21. This operation can also be performed independently of the clamper 17 since the moving mechanism is independent. At this time, the welding electrode 1 is retracted upward as shown in the figure.

【0031】図2(b)は、保持した部材をそれぞれの
搬送手段C、Dが、溶接電極1、2の所定位置にそれぞ
れの部材を位置させる様子を示す。溶接電極1は、溶接
電極1と溶接電極2の間に図に示すようにそれぞれのハ
ンドラ9、15が入ることができる間隔を空けた位置に
退避しており、それぞれの部材の搬送手段C、Dは干渉
することがないので、下部材、上部材それぞれの搬送動
作を独立に行うことができる。
FIG. 2 (b) shows a state in which the conveying means C and D respectively hold the members at predetermined positions of the welding electrodes 1 and 2. The welding electrode 1 is retracted to a position between the welding electrode 1 and the welding electrode 2 at an interval where the respective handlers 9 and 15 can enter as shown in the figure. Since D does not interfere with each other, the lower member and the upper member can be independently conveyed.

【0032】図2(b)の状態に至るまでに、つまり、
クランパ10、17が上部材、下部材をトレイ21、1
8からZ方向上方に取り出して、溶接電極1、2と間の
位置に整列させるべく、X方向に搬送する間に、ハンド
ラ9は上部材を溶接電極1に位置させるためにクランパ
10の反転を行う。同じ期間に、ハンドラ15は、前工
程で溶接電極2上に溶接の終了した部品が残っている場
合、クランパ17に下部材をクランプしたまま、反転動
作を行って、クランパ16を溶接電極2に向け、ハンド
ラ15をZ方向下方に移動させ、クランパ16で溶接の
終了した部品をクランプして、Z方向上方に持ち上げ、
反転動作をおこなって、クランパ17にクランプした下
部材を溶接電極2の方向に向け、Z方向下方に移動し
て、溶接電極2の所定位置に位置させる。前工程で溶接
電極2上に溶接の終了した部品が残っていない場合、た
だちにクランパ17をZ方向下方に移動して、溶接電極
2の所定位置に位置させる。
By the time the state shown in FIG.
The clampers 10 and 17 use the upper member and the lower member as trays 21 and 1.
8, while being transported in the X direction so as to be aligned with the welding electrodes 1 and 2 in the Z direction, the handler 9 inverts the clamper 10 to position the upper member on the welding electrode 1. Do. During the same period, if a part that has been welded remains on the welding electrode 2 in the previous process, the handler 15 performs an inverting operation while clamping the lower member on the clamper 17 to move the clamper 16 to the welding electrode 2. , The handler 15 is moved downward in the Z direction, the clamped parts are clamped by the clamper 16, and the parts are lifted upward in the Z direction.
By performing a reversing operation, the lower member clamped by the clamper 17 is directed toward the welding electrode 2, moved downward in the Z direction, and positioned at a predetermined position of the welding electrode 2. If no welded part remains on the welding electrode 2 in the previous step, the clamper 17 is immediately moved downward in the Z direction to be positioned at a predetermined position on the welding electrode 2.

【0033】それぞれの部材はそれぞれの溶接電極に配
置されると前記した吸引機構により溶接が終了するまで
溶接電極にクランプされる。そして、それぞれのクラン
パは部材の保持を解除して、クランパ10をZ方向上方
に、クランパ17をZ方向下方に移動して退避し、搬送
手段C、DによってX方向に向けて、溶接電極1の移動
範囲に干渉しないように退避する。
When each member is placed on each welding electrode, it is clamped to the welding electrode by the above-mentioned suction mechanism until welding is completed. Then, each clamper releases the holding of the member, moves the clamper 10 upward in the Z direction, moves the clamper 17 downward in the Z direction, and retreats. Evacuation so as not to interfere with the movement range of.

【0034】ここで溶接電極1、2の位置関係はX、Y
方向には一定である。溶接電極1の上部材のX、Y方向
の位置合わせは溶接電極1に対して、第1の搬送手段が
搬送した位置をそのまま吸引クランプして固定すること
で実現される。したがって、本装置では、第1の搬送手
段の位置決め精度は、上部材の許容される位置設定精度
を考慮して設計される。このような構成とすれば、上部
材の形状が変わった部品を製造するときは、搬送手段の
目標位置を変更することで容易に対応できる利点があ
る。
Here, the positional relationship between the welding electrodes 1 and 2 is X, Y
The direction is constant. The positioning of the upper member of the welding electrode 1 in the X and Y directions is realized by suction-clamping and fixing the position transferred by the first transfer means to the welding electrode 1 as it is. Therefore, in the present apparatus, the positioning accuracy of the first transport unit is designed in consideration of the allowable position setting accuracy of the upper member. With such a configuration, there is an advantage that when manufacturing a part in which the shape of the upper member is changed, it can be easily coped with by changing the target position of the conveying means.

【0035】また、溶接電極2については、図3に示す
溶接電極2の固定穴に載置された下部材はそれに合わせ
た位置決め形状を有する一対のクランプ手段28aと2
8bとで両側から挟んでクランプする。クランプ手段2
8aと28bはそれぞれスライド部材27a、27bに
支承されており、スライド部材27a、27bがY方向
に動くことによりいっしょに動いて、下部材をクランプ
したり、解放する。ここで、クランプ手段28aと28
bのクランプ作用は、溶接時に流れる溶接電流により生
じる力によって下部材がずれるのを防ぐ。なお、これら
溶接電極は拡径動作、縮径動作を行う分割型電極による
通常のコレットチャック構造のものでもよい。この場合
には別途クランプ作用を行う手段は不要となる。
As for the welding electrode 2, the lower member placed in the fixing hole of the welding electrode 2 shown in FIG.
8b and clamp it from both sides. Clamping means 2
8a and 28b are supported by slide members 27a and 27b, respectively, which move together as the slide members 27a and 27b move in the Y direction to clamp and release the lower member. Here, the clamping means 28a and 28
The clamping action b prevents the lower member from shifting due to the force generated by the welding current flowing during welding. Incidentally, these welding electrodes may have a normal collet chuck structure using a split type electrode which performs a diameter increasing operation and a diameter reducing operation. In this case, there is no need for a means for separately performing a clamping action.

【0036】次に、図2(c)は、抵抗溶接が行われて
いる様子を示す。まず不図示の電極加圧駆動部3によっ
て駆動される案内ロッド29がZ方向下方に移動するこ
とにより、上部材をクランプした溶接電極1がZ方向下
方に移動し、溶接電極2にクランプされた下部材と溶接
部分が突き当てられ、さらにそれぞれの下部材が加圧さ
れる。所定の加圧力に達したタイミングで溶接電流が流
され、抵抗溶接が行われる。
Next, FIG. 2C shows a state where resistance welding is being performed. First, when the guide rod 29 driven by the electrode pressing drive unit 3 (not shown) moves downward in the Z direction, the welding electrode 1 clamping the upper member moves downward in the Z direction and is clamped by the welding electrode 2. The lower member and the welded portion are abutted, and each lower member is pressed. A welding current is applied at the timing when the predetermined pressure is reached, and resistance welding is performed.

【0037】この溶接が終わると、溶接電極1がZ方向
上方に移動し、図2(a)の位置に戻る。この間に、第
1の搬送手段Cは次に溶接すべき上部材を取り出すた
め、X方向に移動し、それまでにハンドラ9を反転させ
てクランパ10の向きを変え、上部材を取り出す向きに
戻す。また、第2の搬送手段Dの動作も同様で、次に溶
接すべき下部材を取り出すため、X方向に移動して、ト
レイ18の空きスペースの位置に戻り、ハンドラ15を
Z方向下方に移動し、クランパ16にクランプしている
前工程で溶接された部品を収納する。そして、クランプ
を解除して、Z方向上方へ一旦退避し、ハンドラ15を
反転するともに、案内部材11、テーブル19をそれぞ
れ、X、Y方向に、独立に駆動し、クランパ17を次の
溶接のための下部材の受け渡し位置に移動させる。
When the welding is completed, the welding electrode 1 moves upward in the Z direction and returns to the position shown in FIG. During this time, the first transporting means C moves in the X direction to take out the upper member to be welded next, and by that time, the handler 9 is turned over to change the direction of the clamper 10 and return to the direction in which the upper member is taken out. . The operation of the second conveying means D is also the same, so that in order to take out the lower member to be welded next, it moves in the X direction, returns to the position of the empty space of the tray 18, and moves the handler 15 downward in the Z direction. Then, the parts which are welded in the previous process and clamped to the clamper 16 are stored. Then, the clamp is released and the handler 15 is turned upside down once, the guide member 11 and the table 19 are independently driven in the X and Y directions, respectively, and the clamper 17 is moved in the next welding. To the transfer position of the lower member for transfer.

【0038】なお、第2の搬送手段Dにより前工程で溶
接の終了した部品をトレイ18の空きスペースに収納す
る際、前回の溶接に用いた下部材と同じ位置に戻すよう
にすれば、前工程での搬送動作と溶接部品を戻す搬送経
路がまったく同じになり、最初の工程を除けば、空の搬
送路がなく、搬送動作の制御も簡単になる。
When the second conveying means D stores the parts, which have been welded in the previous step, in the empty space of the tray 18, if they are returned to the same position as the lower member used for the previous welding, The transfer operation in the process and the transfer path for returning the welded parts are exactly the same, and except for the first step, there is no empty transfer path and the control of the transfer operation is simplified.

【0039】なお、図1、2の装置では、ハンドラ9
は、1つのクランパ10のみを備えているが、これは少
なくとも1つあれば上記のような動作が可能になるから
である。第2の搬送手段Dと同様に2つの同じ構造のク
ランパを設けるようにしてもよい。この場合、いずれの
クランパでも上部材を取り出すことができる。例えば、
回動支点9aに対してクランパ10と点対称な位置に同
じ構造のクランパを設ければ、ハンドラ9の反転のたび
にいつも同じ位置に同じ構造のクランパが来ることにな
るので、ハンドラ9の反転動作を減らすことができ、反
転工程が減らせる効果がある。
In the apparatus shown in FIGS.
Is provided with only one clamper 10, because if at least one clamper 10 is provided, the above operation can be performed. Similar to the second transport unit D, two clampers having the same structure may be provided. In this case, any of the clampers can take out the upper member. For example,
If a clamper having the same structure is provided at a position symmetrical to the clamper 10 with respect to the rotation fulcrum 9a, the clamper having the same structure always comes to the same position every time the handler 9 is inverted. The number of operations can be reduced, which has the effect of reducing the inversion step.

【0040】またハンドラ15に設けられたクランパ1
6と17は、下部材も部品もクランプできる構成として
おけば、部品をトレイ18に収納したあと、ハンドラ1
5を反転しなくてすむので、ハンドラ9の反転工程を減
らすことができ、さらに時間を短縮できる。
The clamper 1 provided in the handler 15
If the components 6 and 17 are configured so that both the lower member and the components can be clamped, after the components are stored in the tray 18, the handler 1
Since it is not necessary to invert the handler 5, the number of steps for inverting the handler 9 can be reduced, and the time can be further reduced.

【0041】また、図1、2の装置では、ハンドラ15
の回動支点15aを含む直線上に対置されるクランパ1
6、17を備える例を示したが、クランパ16、17は
回動支点15aから、鋭角をなして伸びる直線上にそれ
ぞれ設けてもよい。この場合、それぞれのクランパ位置
の切り替えは、そのなす角度だけハンドラ15を回転す
ることによって行われ、その手段は、目標が180度で
ないだけで前記と同様の角度変更方法を採用できる。こ
のように構成した場合、移動角が少なくてすむので、制
御や機構の実現方法は反転動作と異なるが、比較的短い
時間で位置の切り替えができる利点がある。
In the apparatus shown in FIGS.
Clamper 1 disposed on a straight line including the rotation fulcrum 15a
Although an example in which the clampers 6 and 17 are provided has been described, the clampers 16 and 17 may be provided on straight lines extending at an acute angle from the rotation fulcrum 15a. In this case, the switching of each clamper position is performed by rotating the handler 15 by the angle made by the same, and the means can adopt the same angle changing method as described above, except that the target is not 180 degrees. In such a configuration, since the moving angle is small, the control and the mechanism realizing method are different from the reversing operation, but there is an advantage that the position can be switched in a relatively short time.

【0042】なお、第1、第2の搬送手段を多関節のロ
ボットアームとして実現する場合、ハンドラ9、15の
反転または回動運動に相当する動作をロボット関節の動
作として実現してもよい。
When the first and second transfer means are realized as articulated robot arms, an operation corresponding to the reversal or rotation of the handlers 9 and 15 may be realized as an operation of the robot joint.

【0043】ここで、図1、2の装置では、テーブル1
9、22がY方向に移動可能になっているが、第1、第
2の搬送手段にY方向の移動手段を備えておいて、テー
ブル19、22は固定してもよい。この場合、トレイの
収納量を増やして大きなトレイを採用してもトレイが移
動するための作動面積を装置の中にもつ必要がないの
で、1つのトレイによる製造バッチの量を大きくしなが
ら、装置全体の大きさを比較的小さくできる効果があ
る。
Here, in the apparatus shown in FIGS.
9 and 22 are movable in the Y direction, but the tables 19 and 22 may be fixed by providing the first and second transporting means with a moving means in the Y direction. In this case, even if the storage capacity of the tray is increased and a large tray is adopted, it is not necessary to have an operation area for moving the tray in the apparatus. This has the effect of making the overall size relatively small.

【0044】また、テーブル19、22は、第1、第2
の搬送手段と相対的に変位できるようにしておけば、搬
送経路を短く、あるいは簡素にできるのであって、移動
方向は、図1、2の装置のようにY方向とは限らない。
例えば、XとYの2軸方向に移動可能とすれば、部材ま
たは部品の受け渡し位置を空間上の1箇所に固定するこ
とが可能となる。この場合、それぞれの搬送手段の移動
動作がきわめて単純になるので、始点と終点が正確に定
まりさえすれば、その中間の位置・速度は必ずしも厳密
に制御されない移動手段を採用できる。例えば、空気圧
で、速度制御することなく2点間を移動する手段などが
問題なく採用でき、設備費を低減できる効果がある。
The tables 19 and 22 correspond to the first and second
If the transfer means is relatively displaceable, the transfer path can be shortened or simplified, and the moving direction is not limited to the Y direction as in the apparatus shown in FIGS.
For example, if it is possible to move in the X- and Y-axis directions, it is possible to fix the delivery position of the member or component to one location in space. In this case, since the moving operation of each transporting means becomes extremely simple, as long as the starting point and the ending point are accurately determined, the moving means whose intermediate position and speed are not necessarily strictly controlled can be adopted. For example, means for moving between two points by air pressure without speed control can be adopted without any problem, and there is an effect that equipment cost can be reduced.

【0045】また、下部材・上部材供給手段と部品収納
手段を2次元的に部材・部品を配列したトレイではな
く、1次元トレイに配列し、Y方向に搬送するコンベア
状の構成とすることもできる。この場合、2次元的なト
レイに比べて投影面積を減らすことができ、装置を小さ
く構成できる効果がある。
Further, the lower member / upper member supply means and the component storage means are arranged in a one-dimensional tray, not in a tray in which members / components are arranged two-dimensionally, and have a conveyor-like configuration for conveying in the Y direction. Can also. In this case, the projection area can be reduced as compared with a two-dimensional tray, and the apparatus can be made smaller.

【0046】[0046]

【発明の効果】以上説明したように、請求項1または2
に記載の発明によれば、上部材、下部材を、それぞれ第
1、第2の搬送手段で溶接電極1、2に搬送して、配置
することができ、しかもその動作はそれぞれ独立に位置
させることができるので、それぞれの工程を順次行う場
合に比べて工程を短縮することができる装置を提供でき
る。
As described above, claim 1 or claim 2
According to the invention described in (1), the upper member and the lower member can be transported to the welding electrodes 1 and 2 by the first and second transport means, respectively, and can be arranged, and their operations can be located independently. Therefore, it is possible to provide an apparatus capable of reducing the number of steps as compared with the case where each step is sequentially performed.

【0047】さらに、溶接済み部品を回収し、所定場所
に収納するための手段を1つの搬送手段で兼ねることが
でき、さらには、搬送の往復を部材の供給工程と部品の
回収工程として活用することができ、空の搬送工程を減
らすことができる装置を提供できる。
Further, the means for collecting the welded parts and storing them in a predetermined place can be combined with one transfer means, and the reciprocation of the transfer is utilized as a member supplying step and a part collecting step. And an apparatus capable of reducing the number of empty conveyance steps can be provided.

【0048】さらに上部材、下部材をそれぞれ溶接電極
1、2に位置させる際に溶接電極に対して位置決めして
配置する構成としたので、溶接電極を加圧する前に部材
どうしの位置合わせをするという工程を減らすことがで
きると同時に、溶接電流の通流時に生じる力で部材がず
れるのを防げる装置を提供できる。
Further, since the upper member and the lower member are arranged so as to be positioned relative to the welding electrodes when the upper and lower members are positioned at the welding electrodes 1 and 2, respectively, the members are aligned before the welding electrodes are pressurized. In addition, it is possible to provide a device that can prevent the members from being displaced by the force generated when the welding current flows, at the same time.

【0049】さらに請求項2に記載の発明によれば、下
部材・上部材供給手段を内蔵しているので全体の大きさ
を小さくすることができるとともに、装置内部にクリー
ン度の高い不活性ガス雰囲気を作ることができ、別屋の
設備を必要としない、設備費を低減することができる装
置を提供することができる。
According to the second aspect of the present invention, since the lower member / upper member supply means is incorporated, the overall size can be reduced, and the inert gas having a high degree of cleanliness inside the apparatus. It is possible to provide a device that can create an atmosphere, does not require facilities in a separate house, and can reduce facility costs.

【0050】請求項3に記載の発明によれば、部材と部
品の搬送路を共通化することができ、搬送手段が2つで
済む装置を提供することができる。
According to the third aspect of the present invention, it is possible to provide a device which can use a common conveying path for members and components and only requires two conveying means.

【0051】請求項4に記載の発明によれば、方向規制
手段を所定方向に位置させられた状態から回動支点を中
心にして位置を反転できるよう構成したので、部材と部
品の配置方向を同一にすることにより、1回の反転動作
のみで部材の配置と部品の取り出しが可能になり、簡単
な機構によって部品の取り出しと部材の溶接電極への配
置の切り替えが可能になり、結果として工程を短縮する
ことができる装置を提供できる。
According to the fourth aspect of the present invention, since the position of the direction regulating means can be reversed around the rotation fulcrum from the state where the direction regulating means is located in the predetermined direction, the arrangement direction of the members and components can be changed. By making them the same, it is possible to dispose the component and take out the component with only one reversing operation, and it is possible to take out the component and switch the disposition of the component to the welding electrode by a simple mechanism. Can be provided.

【0052】次に請求項5の装置では、下部材供給手段
と部品収納手段を共通となるように構成したので、下部
材収納手段から下部材を取り出して生じる空きスペース
に溶接後の部品を収納するように第2の搬送手段の動作
を行わせることができる。したがって、下部材を取り出
して前工程の部品を収納するサイクルで、第2の搬送手
段のとる搬送経路はまったく同一となり、次工程で取り
出す部材は、ほとんどの場合、部品を収納したすぐとな
りの位置から取り出すことができるから、この工程では
ほとんど無駄な動作をなくすことができる。また、下部
材供給トレイと部品供給トレイは1つで兼用でき、スペ
ースが小さくてすみ、装置の大きさも比較的小さくて済
む装置を提供できる。
Next, in the apparatus according to the fifth aspect, since the lower member supply means and the component storage means are configured to be common, the parts after welding are stored in an empty space formed by removing the lower member from the lower member storage means. Thus, the operation of the second transport unit can be performed. Therefore, in the cycle in which the lower member is taken out and the parts of the previous process are stored, the transport path taken by the second transport means is exactly the same, and the member to be taken out in the next process is almost always the position immediately after storing the components. Can be taken out of this step, almost unnecessary operation can be eliminated in this step. In addition, a single lower member supply tray and component supply tray can be used, so that an apparatus can be provided which requires a small space and a relatively small apparatus size.

【0053】次に請求項6の装置では、部材、部品の位
置を搬送手段に対して相対変位させることができるた
め、第1に、搬送手段の移動機構を簡素化でき、第2
に、搬送手段が動作している間、テーブル部材を動作さ
せて、部材の取り出しまたは部品の収納時に搬送手段と
協調して、最適の相対位置関係を実現することが可能に
なる。したがって、全体として部材、部品の搬送にかか
わる時間を短縮でき、工程を短縮できる。
Next, in the apparatus according to the sixth aspect, since the positions of the members and components can be displaced relative to the conveying means, first, the moving mechanism of the conveying means can be simplified, and
In addition, while the transporting means is operating, the table member is operated, and it is possible to realize the optimal relative positional relationship in cooperation with the transporting means when removing the member or storing the parts. Therefore, as a whole, the time required for transporting members and components can be reduced, and the number of steps can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係る抵抗溶接装置の実施の形態を示
す斜視図である。
FIG. 1 is a perspective view showing an embodiment of a resistance welding apparatus according to the present invention.

【図2】 本発明に係る抵抗溶接装置の動作を示す斜視
図である。
FIG. 2 is a perspective view showing the operation of the resistance welding apparatus according to the present invention.

【図3】 本発明に係る抵抗溶接装置における固定溶接
電極B(第2の溶接電極)の構成を示す断面図である。
FIG. 3 is a sectional view showing a configuration of a fixed welding electrode B (second welding electrode) in the resistance welding apparatus according to the present invention.

【符号の説明】[Explanation of symbols]

A 溶接電極加圧機構(第1の溶接電極) B 固定溶接電極部(第2の溶接電極) C 第1の搬送手段 D 第2の搬送手段 E 上部材供給手段 F 下部材供給手段 1、2 溶接電極 5、11、20、23 案内部材 6、12 スライダ 7、13、24、30 スライダ駆動部 9、15 ハンドラ 9a、15a 回動支点 10、16、17 クランパ 8、14 支持部材 18、21 トレイ 19、22 テーブル 29 案内ロッド A welding electrode pressurizing mechanism (first welding electrode) B fixed welding electrode section (second welding electrode) C first transport means D second transport means E upper member supply means F lower member supply means 1, 2 Welding electrode 5, 11, 20, 23 Guide member 6, 12 Slider 7, 13, 24, 30 Slider drive unit 9, 15 Handler 9a, 15a Rotating fulcrum 10, 16, 17 Clamper 8, 14, Support member 18, 21 Tray 19, 22 Table 29 Guide rod

フロントページの続き (72)発明者 高階 清 東京都豊島区高田1丁目18番1号 オリジ ン電気株式会社内 Fターム(参考) 4E065 CA02 CA06 Continuation of front page (72) Inventor Kiyoshi Takashina 1-18-1 Takada, Toshima-ku, Tokyo Origin Electric Co., Ltd. F term (reference) 4E065 CA02 CA06

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 それぞれ所定位置に置かれた下部材と上
部材とを溶接して部品を製造する抵抗溶接装置であっ
て、 前記上部材を第1の溶接電極に搬送する第1の搬送手段
と、 前記下部材を第2の溶接電極に搬送する第2の搬送手段
とを備え、 前記第2の搬送手段は、前記下部材を保持したまま、前
記第2の溶接電極にクランプされた溶接済みの部品を回
収保持し、前記下部材を前記第2の溶接電極に位置さ
せ、前記回収保持した溶接済みの部品を搬送することを
特徴とする抵抗溶接装置。
1. A resistance welding apparatus for manufacturing a part by welding a lower member and an upper member each placed at a predetermined position, wherein the first conveying means conveys the upper member to a first welding electrode. And second conveying means for conveying the lower member to a second welding electrode, wherein the second conveying means holds the lower member while welding the second member to the second welding electrode. A resistance welding apparatus for collecting and holding finished parts, positioning the lower member at the second welding electrode, and transporting the collected and held welded parts.
【請求項2】 下部材と、上部材とを溶接して部品を製
造する抵抗溶接装置であって、 前記下部材を部材受け渡し位置へ供給する下部材供給手
段と、前記上部材を部材受け渡し位置へ供給する上部材
供給手段と、前記下部材と上部材を溶接した部品を収納
する部品収納手段と、 前記上部材を前記部材受け渡し位置から第1の溶接電極
に搬送する第1の搬送手段と、前記下部材を前記部材受
け渡し位置から第2の溶接電極に搬送する第2の搬送手
段とを備え、 前記第2の搬送手段は、前記下部材を保持したまま、前
記第2の溶接電極にクランプされた溶接済みの部品を回
収保持し、前記下部材を前記第2の溶接電極に位置さ
せ、前記回収保持した溶接済みの部品を、前記部品収納
手段まで搬送することを特徴とする抵抗溶接装置。
2. A resistance welding apparatus for manufacturing a part by welding a lower member and an upper member to each other, comprising: a lower member supply unit for supplying the lower member to a member delivery position; An upper member supply unit that supplies the upper member to the first welding electrode, a component storage unit that stores a component obtained by welding the lower member and the upper member, and a first transport unit that transports the upper member from the member transfer position to the first welding electrode. And a second transport unit that transports the lower member from the member transfer position to a second welding electrode, wherein the second transport unit holds the lower member while holding the lower member. Resistance welding wherein the clamped and welded parts are collected and held, the lower member is positioned at the second welding electrode, and the collected and held welded parts are transported to the parts storage means. apparatus.
【請求項3】 請求項1または2に記載の抵抗溶接装置
において、 前記第2の搬送手段は、前記下部材と前記溶接済み部品
を一体的に保持可能であって、前記保持した下部材また
は溶接済み部品が所定方向に向くようその向きを規制す
る方向規制手段と、前記方向規制手段を移動させる移動
手段とからなることを特徴とする抵抗溶接装置。
3. The resistance welding apparatus according to claim 1, wherein the second transporting means is capable of integrally holding the lower member and the welded part, and the held lower member or A resistance welding apparatus comprising: a direction restricting means for restricting the direction of a welded part so as to face a predetermined direction; and a moving means for moving the direction restricting means.
【請求項4】 請求項3に記載の抵抗溶接装置におい
て、 前記方向規制手段は、前記保持した下部材と溶接済み部
品の位置を反転可能とする回動支点および反転手段を備
え、 前記下部材・上部材供給手段および部品収納手段におけ
る取り出しと収納の方向と、前記第1および第2の溶接
電極の整列方向とが一致しており、その方向を前記所定
方向として、前記保持した下部材または溶接済み部品を
反転させることを特徴とする抵抗溶接装置。
4. The resistance welding apparatus according to claim 3, wherein the direction regulating means includes a rotation fulcrum and a reversing means for reversing a position of the held lower member and a welded part, and the lower member. The direction of removal and storage in the upper member supply means and the part storage means coincides with the alignment direction of the first and second welding electrodes, and the direction is defined as the predetermined direction, and the held lower member or A resistance welding apparatus characterized by reversing a welded part.
【請求項5】 請求項2、3または4に記載の抵抗溶接
装置において、 前記第2の搬送手段により搬送される、前記下部材供給
手段と前記溶接済み部品を収納する部品収納手段とは、
共通の手段であることを特徴とする抵抗溶接装置。
5. The resistance welding apparatus according to claim 2, wherein the lower member supply unit and the component storage unit that stores the welded component, which are transported by the second transport unit,
A resistance welding apparatus, which is a common means.
【請求項6】 請求項2、3、4または5に記載の抵抗
溶接装置において、 前記上部材供給手段、前記下部材供給手段および前記溶
接済み部品の部品収納手段は、それぞれのトレイ部材と
前記それぞれのトレイ部材を所定位置に載置したそれぞ
れ前記第1または第2の搬送手段に対して相対的に変位
可能なテーブル部材からなることを特徴とする抵抗溶接
装置。
6. The resistance welding apparatus according to claim 2, 3, 4, or 5, wherein the upper member supply unit, the lower member supply unit, and the component storage unit for the welded component are each provided with a tray member and the component. A resistance welding apparatus comprising a table member on which each tray member is placed at a predetermined position and which can be relatively displaced with respect to the first or second transport means.
JP2001132838A 2001-04-27 2001-04-27 Resistance welding equipment Expired - Fee Related JP4707870B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001132838A JP4707870B2 (en) 2001-04-27 2001-04-27 Resistance welding equipment

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JP2002321063A true JP2002321063A (en) 2002-11-05
JP4707870B2 JP4707870B2 (en) 2011-06-22

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JP2008168336A (en) * 2007-01-08 2008-07-24 Yoshitaka Aoyama Device for supplying component in electric resistance welding machine
WO2012140833A1 (en) * 2011-04-14 2012-10-18 日本特殊陶業株式会社 Method for manufacturing spark plug
CN106475712A (en) * 2016-11-04 2017-03-08 中山市毅马五金有限公司 A kind of automatic loading and unloading device
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JP3308625B2 (en) * 1993-02-23 2002-07-29 マツダ株式会社 Welding line

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008168336A (en) * 2007-01-08 2008-07-24 Yoshitaka Aoyama Device for supplying component in electric resistance welding machine
WO2012140833A1 (en) * 2011-04-14 2012-10-18 日本特殊陶業株式会社 Method for manufacturing spark plug
JP5325342B2 (en) * 2011-04-14 2013-10-23 日本特殊陶業株式会社 Manufacturing method of spark plug
CN103444023A (en) * 2011-04-14 2013-12-11 日本特殊陶业株式会社 Method for manufacturing spark plug
US9431796B2 (en) 2011-04-14 2016-08-30 Ngk Spark Plug Co., Ltd. Method for manufacturing spark plug
CN106475712B (en) * 2016-11-04 2017-12-15 中山市毅马五金有限公司 A kind of automatic loading and unloading device
CN106475712A (en) * 2016-11-04 2017-03-08 中山市毅马五金有限公司 A kind of automatic loading and unloading device
CN107671458A (en) * 2016-11-04 2018-02-09 中山市毅马五金有限公司 A kind of charging and discharging mechanism
CN110153543A (en) * 2018-02-11 2019-08-23 律致新能源科技(上海)有限公司 A kind of thin metal electrode board automatic displacement mash welder of bilayer
CN108465967A (en) * 2018-05-29 2018-08-31 苏州五圣通机器人自动化有限公司 A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates
CN108465967B (en) * 2018-05-29 2023-11-17 苏州五圣通机器人自动化有限公司 Efficient production line for angle steel grid plate machining and working method thereof
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