CN108465967A - A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates - Google Patents
A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates Download PDFInfo
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- CN108465967A CN108465967A CN201810532215.6A CN201810532215A CN108465967A CN 108465967 A CN108465967 A CN 108465967A CN 201810532215 A CN201810532215 A CN 201810532215A CN 108465967 A CN108465967 A CN 108465967A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 239000010959 steel Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000003466 welding Methods 0.000 claims abstract description 307
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims description 26
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 210000001624 Hip Anatomy 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000000875 corresponding Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 abstract description 10
- 230000003796 beauty Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 208000008425 Protein Deficiency Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention discloses a kind of high-efficient production lines for the processing of angle steel Turbogrid plates, including：Turbogrid plates component, welding tooling of reaching the standard grade, rack, cutting agency, material stirring-up mechanism and control device, rack is equipped with feed mechanism, the first welding mechanism, the second welding mechanism, blanking device and a group welding tooling, welding tooling of reaching the standard grade is set to the leading portion of rack, and cutting agency is set to the tail portion of rack；The feed mechanism in welding tooling, cutting agency, material stirring-up mechanism and rack, the first welding mechanism, the second welding mechanism, blanking device and the group welding tooling of reaching the standard grade are connect with control device.By being provided with switching mechanism in the present invention, the solder joint to the bottom of Turbogrid plates can be convenient for weld, avoiding the solder joint after welding from protruding from grid plate surface influences use and the beauty in its later stage, simultaneously, the setting of switching mechanism, it allows it that welding of Turbogrid plates is divided into two steps, while ensureing its welding quality, greatly improves its welding efficiency.
Description
Technical field
It is the invention belongs to angle steel Turbogrid plates manufacturing technology field, more particularly to a kind of for the efficient of angle steel Turbogrid plates processing
Production line and its working method.
Background technology
With the rapid development of social economy, either people’s lives or enterprise all gradually realize modernization and intelligence
Energyization has brought many convenient, realizations of production automation, while improving production efficiency, also significantly
The quality of production for improving product.Turbogrid plates technical field be also in this way, Turbogrid plates due to its welding particularity, for
The requirement of welding equipment is very high.
Current Turbogrid plates welding is most of or uses human weld, due to the difference of its product batches, solder joint
Position is also different, greatly improves the degree that its automation is realized, the speed of however human weld, welding are slower, and it is welded
Quality also disunity is connect, even if Some Enterprises use robot welding, however due to its welding surroundings and robot itself
The problem of, it also can serious its welding efficiency of influence and welding quality.
At the same time, due to the diversity of grid harden structure, the welding of existing Turbogrid plates be all mostly its front into
Row welding, however front welding, it is understood that its solder joint is protrusion, and some areas will appear solder skip phenomenon, not only can
Influence the beauty of product, at the same also can thus influence the quality that its later stage uses, can also reduce the competitiveness of product in market, it is existing
Some Turbogrid plates processing technologies need to improve.
Invention content
Goal of the invention：In order to overcome the above deficiency, being used for what angle steel Turbogrid plates were processed the object of the present invention is to provide a kind of
High-efficient production line, simple in structure, reasonable design is readily produced, high degree of automation, is reduced manual labor amount, is improved work
Make efficiency.
Technical solution：To achieve the goals above, the present invention provides a kind of for the efficient of angle steel Turbogrid plates processing
Production line, including：Turbogrid plates component, welding tooling of reaching the standard grade, rack, cutting agency, material stirring-up mechanism and control device, wherein institute
State rack be equipped with feed mechanism, the first welding mechanism, the second welding mechanism, blanking device and a group welding tooling, it is described on
Wire bonding tooling is set to the leading portion of rack, and the cutting agency is set to the tail portion of rack；
The feed mechanism and blanking device are respectively arranged on the both ends of rack, after first welding mechanism is set to feed mechanism
Side, the material stirring-up mechanism are set between the first welding mechanism and the second welding mechanism, and second welding mechanism is set to upender
Between structure and blanking device, the welding tooling is set in rack, and the two uses movable connection, the cutting agency to be set to
It is located at one end of blanking device in rack, and the cutting agency is matched with blanking device, the control device is installed on
The side of rack；
The welding tooling of reaching the standard grade, cutting agency, material stirring-up mechanism and feed mechanism in rack, the first welding mechanism, second
Welding mechanism, blanking device and a group welding tooling are connect with control device.
Heretofore described a kind of high-efficient production line for the processing of angle steel Turbogrid plates, by being provided with tipper
Structure can be convenient for the solder joint to the bottom of Turbogrid plates to weld, and the solder joint after welding is avoided to protrude from the influence of grid plate surface
The use in its later stage and beauty, meanwhile, the setting of switching mechanism allows it that welding of Turbogrid plates is divided into two steps, is ensureing its weldering
While connecing quality, its welding efficiency is greatly improved, to allow it to better meet the demand of production.
It is equipped with angle steel side wrapped plate and gusset in heretofore described Turbogrid plates component, longitudinal gusset is equipped in the gusset
With lateral gusset, the longitudinal direction gusset is equipped with the waist hole for installing lateral gusset, and it is recessed that the transverse direction gusset is equipped with U-shaped
Slot, the transverse direction gusset is through in waist hole, and the open-ended bore of the U-shaped groove both sides is straight less than the groove body of groove
Diameter.The setting of U-shaped groove on the longitudinal direction gusset, and the setting of its bore inner bulge that is open, can effectively prevent cross
Fall off from groove in switching process to gusset, to greatly improve the stability of its connection, convenient for station below plus
Work further increases the efficiency of its production.
Heretofore described welding tooling is equipped with the mounting groove of one group of gusset for putting Turbogrid plates, the longitudinal rib
Plate is positioned in mounting groove, the setting of mounting groove, can be played good positioning action to the gusset put, be avoided it in movement
It is deviated in process.
Feeding station and station to be welded are equipped in heretofore described feed mechanism, the feeding station is equipped with and is used for
The welding tooling of fixed workpiece, the station to be welded are set between feeding station and welding mechanism.
Welding post, welding bracing frame and one are equipped in heretofore described first welding mechanism and the second welding mechanism
Group welding robot, the welding post are set to the rear of station to be welded, and the welding bracing frame is set to the two of welding post
Side, the welding robot are installed in welding bracing frame, and the welding post is equipped with the pressing plate for pressing Turbogrid plates,
The pressing plate is set to the side of welding post, and is connect with driving mechanism.The setting of two welding mechanisms allows its distribution to be added
Work greatly improves its working efficiency, while also can effectively improve the quality of its welding.
Column and crossbearer are equipped in heretofore described welding bracing frame, the column is set to the both sides of welding post,
The crossbearer is installed between column, and the welding robot is installed on crossbearer, and the welding robot is used with crossbearer
Movable connection, welding robot can allow it according to the actual needs butt welding machine device people's of welding with the movable connection of crossbearer
Position is adjusted, and greatly improves its welding efficiency, also it can be allowed to meet the welding requirements of various sizes of Turbogrid plates, from
And further increase its applicable range.
Blanking supporting rack and offline manipulator are equipped in heretofore described cutting agency, the blanking supporting rack is set to machine
Frame is located at one end of blanking device, and the blanking supporting rack is higher than rack, and the blanking supporting rack is close to one end of rack
Set on the top of cutting agency, the blanking supporting rack is equipped with transverse slat, and the offline manipulator is installed on transverse slat, and with gas
Cylinder connects, and the cylinder is installed on the top of transverse slat, and the lower section of the blanking supporting rack is equipped with offline welding tooling.
Heretofore described blanking supporting rack is equipped with track, and the lower section of the transverse slat is equipped with pulley, and the pulley is set to
In track, transverse slat is allowed to realize movement on blanking supporting rack, to allow blanking mechanical hand that can realize quick blanking, greatly
The speed for improving its blanking avoids the occurrence of cargo accumulation, further increases the production efficiency of the organisation of working.
One group of mechanical arm, laser displacement sensor and welding gun, the machinery are equipped in heretofore described welding robot
Arm is installed on crossbearer, and the mechanical arm is equipped with fixed seat, and the laser displacement sensor is installed in fixed seat, the weldering
Rifle is installed on the bottom of mechanical arm, and the setting of the laser displacement sensor preferably improves the precision of detection, carries significantly
Its high welding precision, improves the quality of production.
Heretofore described welding tooling is equipped with pedestal, quickly folder and the driving cylinder for driving pedestal, the base
Seat is equipped with the mounting groove for putting Turbogrid plates, the side for being quickly located in pedestal, and the driving cylinder is set to pedestal
Lower section.The setting quickly pressed from both sides can position the Turbogrid plates on pedestal well, greatly improve the Welder
The adaptability of dress, meanwhile, good positioning also has been carried out to Turbogrid plates, has avoided it from being displaced and causes product processing bad, from
And it further increases it and produces precision.
Fixed seat, rollover stand and turnover driving mechanism are equipped in heretofore described material stirring-up mechanism, the fixed seat is fixed
In in rack, the stage of the rollover stand is equipped with shaft, and the shaft is installed in fixed seat, the turnover driving mechanism with turn over
Pivoted frame connects, and the turnover driving mechanism is connect with control device.
In heretofore described control device be equipped with feeding control module, welding control module, welding tooling control module,
Blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module and feed mechanism
Connection, the welding control module are connect with welding mechanism, and the welding tooling control module is connect with welding tooling, under described
Material control module connect with cutting agency, the pressing plate control module is connect with driving mechanism, the stirring control module with turn over
Expect mechanism connection, the feeding control module, welding control module, welding tooling control module, blanking control module and pressure
Plate control module, stirring control module are connect with controller module.
The heretofore described high-efficient production line for the processing of angle steel Turbogrid plates, specific working method are as follows：
1）：Angle steel side wrapped plate is placed into welding tooling first, then longitudinal gusset is installed in mounting groove, then will be lateral
Gusset is placed into the groove of longitudinal gusset, until after the completion of lateral gusset is placed, by quickly pressing from both sides to the workpiece on feeding station
It is positioned；
2）：Then driving cylinder driving welding tooling is moved to station to be welded, when the corresponding welding post of the first welding mechanism
After the completion of welding, driving cylinder drives the welding tooling on station to be welded to be moved to the welding post；
3）：When workpiece reaches welding post, the pressing plate control module in control device will drive pressing plate pair by driving mechanism
Turbogrid plates on Turbogrid plates component are pressed so that angle steel side wrapped plate and Turbogrid plates coplanar flat；
4）：Then the laser displacement sensor in a group welding robot of transverse slat is to angle steel packet on Turbogrid plates component after being pressed
Contact point of the side plate surrounding respectively with longitudinal gusset and lateral gusset is scanned, and detects that the first step needs the solder joint position welded
Set, with and by scanning data transmission to control device；
5）：Then control device will be by welding control module order by the welding gun on mechanical arm in previous step, each
The bond pad locations that laser displacement sensor on welding robot detects are welded, and Turbogrid plates and angle steel side wrapped plate are completed
It is fixed, and, during actual welding, it can be adjusted according to the position of actual conditions butt welding machine device people；
6）：Angle steel side wrapped plate is waited for after the completion of the welding of Turbogrid plates junction, welding tooling is moved to the second welding mechanism pair of overturning
On the welding post answered, then the laser displacement sensor in a group welding robot of transverse slat is to the grid board group after being reversed
Longitudinal gusset and lateral gusset crosspoint on part inside angle steel side wrapped plate are scanned, and detect that second step needs the weldering welded
Point position, with and by scanning data transmission to control device；
7）：Then control device will be by welding control module order by the welding gun on mechanical arm in previous step, each
The bond pad locations that laser displacement sensor on welding robot detects are welded, and, during actual welding, energy
It is enough to be adjusted according to the position of actual conditions butt welding machine device people；
8）：After the completion of waiting for longitudinal gusset and the welding of lateral gusset crosspoint, control device will be by under blanking control module order
Expect that the offline manipulator in mechanism carries out blanking work, i.e., after catching the Turbogrid plates after welding by offline manipulator, transverse slat edge
It and is moved at the downward wire bonding tooling of track on blanking supporting rack, during transverse slat moves, offline machinery hand-motion grid
Wire bonding tooling moves panel downwardly together, until after reaching offline welding tooling, Turbogrid plates are placed into offline welding tooling
It is upper.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1, heretofore described a kind of high-efficient production line for the processing of angle steel Turbogrid plates, by being provided with switching mechanism,
The solder joint to the bottom of Turbogrid plates can be convenient for weld, avoiding the solder joint after welding from protruding from grid plate surface influences thereafter
The use of phase and beauty, meanwhile, the setting of switching mechanism allows it that welding of Turbogrid plates is divided into two steps, is ensureing its welding matter
While amount, its welding efficiency is greatly improved, to allow it to better meet the demand of production.
2, it is equipped with angle steel side wrapped plate and gusset in heretofore described Turbogrid plates component, longitudinal rib is equipped in the gusset
Plate and lateral gusset, the longitudinal direction gusset are equipped with the groove for putting lateral gusset, and the groove is u-shaped, and its two
Protrusion is equipped on the inside of the open-ended bore of side, the transverse direction gusset is installed on inside grooves.U-shaped is recessed on the longitudinal direction gusset
The setting of slot, and the setting of its bore inner bulge that is open, can effectively prevent lateral gusset in switching process from groove
In fall off, to greatly improve the stability of its connection, convenient for the processing of station below, further increase the effect of its production
Rate.
3, heretofore described welding tooling is equipped with the mounting groove of one group of gusset for putting Turbogrid plates, the longitudinal direction
Gusset is positioned in mounting groove, the setting of mounting groove, can play good positioning action to the gusset put, it is avoided to move
It is deviated in dynamic and process.
4, the setting of heretofore described first welding mechanism and the second welding mechanism allows the welding of Turbogrid plates to realize substep
Suddenly it is processed, greatly improves its working efficiency, while also can effectively improve the quality of its welding.
5, column and crossbearer are equipped in heretofore described welding bracing frame, the column is set to the two of welding post
Side, the crossbearer are installed between column, and the welding robot is installed on crossbearer, and the welding robot is adopted with crossbearer
With movable connection, welding robot can allow it according to the actual needs butt welding machine device people of welding with the movable connection of crossbearer
Position be adjusted, greatly improve its welding efficiency, also it can be allowed to meet the welding requirements of various sizes of Turbogrid plates,
To further increase its applicable range.
6, heretofore described welding tooling is equipped with pedestal, quickly folder and the driving cylinder for driving pedestal, described
Pedestal is equipped with the mounting groove for putting Turbogrid plates, the side for being quickly located in pedestal, and the driving cylinder is set to base
The lower section of seat.The setting quickly pressed from both sides can position the Turbogrid plates on pedestal well, greatly improve the welding
The adaptability of tooling, meanwhile, good positioning also has been carried out to Turbogrid plates, has avoided it from being displaced and causes product processing bad,
Precision is produced to further increase it.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the partial schematic diagram of the first welding mechanism and the second welding mechanism in the present invention；
Fig. 3 is welding robot structural schematic diagram in the present invention；
Fig. 4 is Turbogrid plates component diagram in the present invention；
Fig. 5 is the structural schematic diagram of center platen of the present invention；
Fig. 6 is the structural schematic diagram of tooling in the present invention；
Fig. 7 is the structural schematic diagram of lateral gusset in the present invention；
Fig. 8 is the structural schematic diagram of switching mechanism in the present invention.
Specific implementation mode
In the following with reference to the drawings and specific embodiments, the present invention is furture elucidated.
Embodiment 1
A kind of high-efficient production line for the processing of angle steel Turbogrid plates as shown in Figures 1 to 8 includes：Turbogrid plates component 1, upper wire bonding
Connect tooling 2, rack 3, cutting agency 4, material stirring-up mechanism 5 and control device 6, wherein the rack 3 be equipped with feed mechanism 31,
First welding mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35, the welding tooling 2 of reaching the standard grade are set
In the leading portion of rack 3, the cutting agency 5 is set to the tail portion of rack 3；
The feed mechanism 31 and blanking device 34 are respectively arranged on the both ends of rack 3, and first welding mechanism 32 is set to feeding
The rear of mechanism 31, the material stirring-up mechanism 5 are set between the first welding mechanism 32 and the second welding mechanism 33, second welding
Mechanism 32 is set between material stirring-up mechanism 5 and blanking device 34, and the welding tooling 35 is set in rack 3, and the two is using activity
Formula connects, and the cutting agency 4 is set in rack 3 one end for being located at blanking device 34, and the cutting agency 4 is filled with blanking
It sets 34 to match, the control device 6 is installed on the side of rack 3；
The welding tooling 2 of reaching the standard grade, cutting agency 4, material stirring-up mechanism 5 and feed mechanism 31, the first welding mechanism in rack 3
32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35 are connect with control device 6.
It is equipped with angle steel side wrapped plate 11 and gusset 12 in Turbogrid plates component 1 described in the present embodiment, is set in the gusset 12
There are longitudinal gusset 121 and lateral gusset 122, the longitudinal direction gusset 121 to be equipped with the waist hole 123 for installing lateral gusset 122,
The transverse direction gusset 122 is equipped with U-shaped groove 124, and the transverse direction gusset 122 is through in waist hole 123, and the U-shaped is recessed
The open-ended bore of 124 both sides of slot is less than the groove body diameter of groove.
Welding tooling 35 described in the present embodiment is equipped with the mounting groove of one group of gusset 12 for putting Turbogrid plates, described
Longitudinal gusset 121 is positioned in mounting groove.
Feeding station 311 and station to be welded 312, the feeding station are equipped in feed mechanism 31 described in the present embodiment
311 are equipped with the welding tooling 35 for fixing workpiece, and the station 312 to be welded is set to feeding station 311 and welding mechanism
Between 32.
Welding post 36, welding branch are equipped in first welding mechanism 32 described in the present embodiment and the second welding mechanism 33
Support 37 and a group welding robot 38, the welding post 36 are set to the rear of station 312 to be welded, the welding bracing frame
37 are set to the both sides of welding post 36, and the welding robot 38 is installed in welding bracing frame 37, and the welding post 36
It is equipped with the pressing plate 7 for pressing Turbogrid plates, the pressing plate 7 is set to the side of welding post 36, and is connect with driving mechanism 71.
Column and crossbearer are equipped in welding bracing frame 37 described in the present embodiment, the column is set to welding post 36
Both sides, the crossbearer are installed between column, and the welding robot 38 is installed on crossbearer, and the welding robot 38 with
Crossbearer uses movable connection.
Blanking supporting rack 41 and offline manipulator 42, the blanking support are equipped in cutting agency 4 described in the present embodiment
Frame 41 is set to one end that rack 3 is located at blanking device 34, and the blanking supporting rack 41 is higher than rack 3, and the blanking supports
Frame 41 is set to the top of cutting agency 43 close to one end of rack 3, and the blanking supporting rack 41 is equipped with transverse slat 43, described offline
Manipulator 42 is installed on transverse slat 43, and is connect with cylinder 44, and the cylinder 44 is installed on the top of transverse slat 43, the blanking branch
The lower section of support 41 is equipped with offline welding tooling 44.
Blanking supporting rack described in the present embodiment 41 is equipped with track 411, and the lower section of the transverse slat 43 is equipped with pulley 45, institute
Pulley 45 is stated in track 411.
One group of mechanical arm 381, laser displacement sensor 382 and welding gun are equipped in welding robot 38 described in the present embodiment
383, the mechanical arm 381 is installed on crossbearer, and the mechanical arm 381 is equipped with fixed seat, the laser displacement sensor 382
It is installed in fixed seat, the welding gun 383 is installed on the bottom of mechanical arm 381.
Welding tooling 35 described in the present embodiment is equipped with pedestal 351, quickly folder 352 and the drive for driving pedestal 351
It takes offence cylinder, the pedestal 351 is equipped with the mounting groove for putting Turbogrid plates, and the quick folder 352 is set to the one of pedestal 351
Side, the driving cylinder are set to the lower section of pedestal 351.
Fixed seat 51, rollover stand 52 and turnover driving mechanism 53 are equipped in material stirring-up mechanism 5 described in the present embodiment, it is described solid
Reservation 51 is fixed in rack 3, and the stage of the rollover stand 52 is equipped with shaft 54, and the shaft 54 is installed in fixed seat 51,
The turnover driving mechanism 53 is connect with rollover stand 52, and the turnover driving mechanism 53 is connect with control device 6.
It is equipped with feeding control module, welding control module, welding tooling in control device 6 described in the present embodiment and controls mould
Block, blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module and feeding
Mechanism 31 connects, and the welding control module is connect with welding mechanism 32, the welding tooling control module and welding tooling 35
Connection, the blanking control module are connect with cutting agency 4, and the pressing plate control module is connect with driving mechanism 71, described to turn over
Material control module is connect with material stirring-up mechanism 5, the feeding control module, welding control module, welding tooling control module, blanking
Control module and pressing plate control module, stirring control module are connect with controller module.
Embodiment 2
A kind of high-efficient production line for the processing of angle steel Turbogrid plates as shown in Figures 1 to 8 includes：Turbogrid plates component 1, upper wire bonding
Connect tooling 2, rack 3, cutting agency 4, material stirring-up mechanism 5 and control device 6, wherein the rack 3 be equipped with feed mechanism 31,
First welding mechanism 32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35, the welding tooling 2 of reaching the standard grade are set
In the leading portion of rack 3, the cutting agency 5 is set to the tail portion of rack 3；
The feed mechanism 31 and blanking device 34 are respectively arranged on the both ends of rack 3, and first welding mechanism 32 is set to feeding
The rear of mechanism 31, the material stirring-up mechanism 5 are set between the first welding mechanism 32 and the second welding mechanism 33, second welding
Mechanism 32 is set between material stirring-up mechanism 5 and blanking device 34, and the welding tooling 35 is set in rack 3, and the two is using activity
Formula connects, and the cutting agency 4 is set in rack 3 one end for being located at blanking device 34, and the cutting agency 4 is filled with blanking
It sets 34 to match, the control device 6 is installed on the side of rack 3；
The welding tooling 2 of reaching the standard grade, cutting agency 4, material stirring-up mechanism 5 and feed mechanism 31, the first welding mechanism in rack 3
32, the second welding mechanism 33, blanking device 34 and a group welding tooling 35 are connect with control device 6.
It is equipped with angle steel side wrapped plate 11 and gusset 12 in Turbogrid plates component 1 described in the present embodiment, is set in the gusset 12
There are longitudinal gusset 121 and lateral gusset 122, the longitudinal direction gusset 121 to be equipped with the waist hole 123 for installing lateral gusset 122,
The transverse direction gusset 122 is equipped with U-shaped groove 124, and the transverse direction gusset 122 is through in waist hole 123, and the U-shaped is recessed
The open-ended bore of 124 both sides of slot is less than the groove body diameter of groove.
Welding tooling 35 described in the present embodiment is equipped with the mounting groove of one group of gusset 12 for putting Turbogrid plates, described
Longitudinal gusset 121 is positioned in mounting groove.
Feeding station 311 and station to be welded 312, the feeding station are equipped in feed mechanism 31 described in the present embodiment
311 are equipped with the welding tooling 35 for fixing workpiece, and the station 312 to be welded is set to feeding station 311 and welding mechanism
Between 32.
Welding post 36, welding branch are equipped in first welding mechanism 32 described in the present embodiment and the second welding mechanism 33
Support 37 and a group welding robot 38, the welding post 36 are set to the rear of station 312 to be welded, the welding bracing frame
37 are set to the both sides of welding post 36, and the welding robot 38 is installed in welding bracing frame 37, and the welding post 36
It is equipped with the pressing plate 7 for pressing Turbogrid plates, the pressing plate 7 is set to the side of welding post 36, and is connect with driving mechanism 71.
Column and crossbearer are equipped in welding bracing frame 37 described in the present embodiment, the column is set to welding post 36
Both sides, the crossbearer are installed between column, and the welding robot 38 is installed on crossbearer, and the welding robot 38 with
Crossbearer uses movable connection.
Blanking supporting rack 41 and offline manipulator 42, the blanking support are equipped in cutting agency 4 described in the present embodiment
Frame 41 is set to one end that rack 3 is located at blanking device 34, and the blanking supporting rack 41 is higher than rack 3, and the blanking supports
Frame 41 is set to the top of cutting agency 43 close to one end of rack 3, and the blanking supporting rack 41 is equipped with transverse slat 43, described offline
Manipulator 42 is installed on transverse slat 43, and is connect with cylinder 44, and the cylinder 44 is installed on the top of transverse slat 43, the blanking branch
The lower section of support 41 is equipped with offline welding tooling 44.
Blanking supporting rack described in the present embodiment 41 is equipped with track 411, and the lower section of the transverse slat 43 is equipped with pulley 45, institute
Pulley 45 is stated in track 411.
One group of mechanical arm 381, laser displacement sensor 382 and welding gun are equipped in welding robot 38 described in the present embodiment
383, the mechanical arm 381 is installed on crossbearer, and the mechanical arm 381 is equipped with fixed seat, the laser displacement sensor 382
It is installed in fixed seat, the welding gun 383 is installed on the bottom of mechanical arm 381.
Welding tooling 35 described in the present embodiment is equipped with pedestal 351, quickly folder 352 and the drive for driving pedestal 351
It takes offence cylinder, the pedestal 351 is equipped with the mounting groove for putting Turbogrid plates, and the quick folder 352 is set to the one of pedestal 351
Side, the driving cylinder are set to the lower section of pedestal 351.
Fixed seat 51, rollover stand 52 and turnover driving mechanism 53 are equipped in material stirring-up mechanism 5 described in the present embodiment, it is described solid
Reservation 51 is fixed in rack 3, and the stage of the rollover stand 52 is equipped with shaft 54, and the shaft 54 is installed in fixed seat 51,
The turnover driving mechanism 53 is connect with rollover stand 52, and the turnover driving mechanism 53 is connect with control device 6.
It is equipped with feeding control module, welding control module, welding tooling in control device 6 described in the present embodiment and controls mould
Block, blanking control module, pressing plate control module, stirring control module and controller module, the feeding control module and feeding
Mechanism 31 connects, and the welding control module is connect with welding mechanism 32, the welding tooling control module and welding tooling 35
Connection, the blanking control module are connect with cutting agency 4, and the pressing plate control module is connect with driving mechanism 71, described to turn over
Material control module is connect with material stirring-up mechanism 5, the feeding control module, welding control module, welding tooling control module, blanking
Control module and pressing plate control module, stirring control module are connect with controller module.
The high-efficient production line for the processing of angle steel Turbogrid plates described in the present embodiment, specific working method are as follows：
1）：Angle steel side wrapped plate 11 is placed into welding tooling 35 first, then longitudinal gusset 121 is installed in mounting groove,
Lateral gusset 122 is placed into the groove 123 of longitudinal gusset 121 again, until after the completion of lateral gusset 122 is placed, by quick
Workpiece on 352 pairs of feeding stations 311 of folder positions；
2）：Then driving cylinder 353 drives welding tooling to be moved to station 312 to be welded, when the first welding mechanism 32 is corresponding
After the completion of welding post 36 welds, driving cylinder drives the welding tooling 35 on station 312 to be welded to be moved to the welding post
36；
3）：When workpiece reaches welding post 36, the pressing plate control module in control device will be driven by driving mechanism 71 presses
Plate 7 presses the Turbogrid plates 13 on Turbogrid plates component 1 so that 13 coplanar flat of angle steel side wrapped plate 11 and Turbogrid plates；
4）：Then the laser displacement sensor 382 in a group welding robot 38 of transverse slat is on Turbogrid plates component 1 after being pressed
Contact point of 11 surrounding of angle steel side wrapped plate respectively with longitudinal gusset 121 and lateral gusset 122 is scanned, and detects that the first step needs
The bond pad locations to be welded, with and by scanning data transmission to control device 5；
5）：Then control device 5 will be by welding control module order by the welding gun 383 on mechanical arm 381 to previous step
In, the bond pad locations that the laser displacement sensor 382 on each welding robot 38 detects are welded, and Turbogrid plates 13 are completed
With the fixation of angle steel side wrapped plate 11, and, can be according to the position of actual conditions butt welding machine device people 38 during actual welding
It sets and is adjusted；
6）：Angle steel side wrapped plate 11 is waited for after the completion of the welding of 13 junction of Turbogrid plates, welding tooling 35 is moved to the second welding of overturning
On 33 corresponding welding post 36 of mechanism, then the laser displacement sensor 382 in a group welding robot 38 of transverse slat is to quilt
Longitudinal gusset 121 and 122 crosspoint of lateral gusset on Turbogrid plates component 1 after overturning inside angle steel side wrapped plate are scanned,
Detect that second step needs the bond pad locations welded, with and by scanning data transmission to control device 5；
7）：Then control device 5 will be by welding control module order by the welding gun 383 on mechanical arm 381 to previous step
In, the bond pad locations that the laser displacement sensor 382 on each welding robot 38 detects are welded, and, in practical weldering
During connecing, it can be adjusted according to the position of actual conditions butt welding machine device people 38；
8）：After the completion of waiting for that longitudinal gusset 121 and lateral gusset 122 intersect spot welding, control device will pass through blanking control module
Offline manipulator 32 in order cutting agency 4 carries out blanking work, i.e., the grid after welding is caught by offline manipulator 32
After plate, transverse slat 34 moves at the 311 downward wire bonding tooling 35 of track on blanking supporting rack 31, in the process of transverse slat movement
In, offline manipulator 32 drives Turbogrid plates, and wire bonding tooling 35 moves downwardly together, until after reaching offline welding tooling 35, it will
Turbogrid plates are placed on offline welding tooling 35.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (10)
1. a kind of high-efficient production line for the processing of angle steel Turbogrid plates, it is characterised in that：Including：Turbogrid plates component（1）, upper wire bonding
Connect tooling（2）, rack（3）, cutting agency（4）, material stirring-up mechanism（5）And control device（6）, wherein the rack（3）It is equipped with
Feed mechanism（31）, the first welding mechanism（32）, the second welding mechanism（33）, blanking device（34）With a group welding tooling
（35）, the welding tooling of reaching the standard grade（2）Set on rack（3）Leading portion, the cutting agency（5）Set on rack（3）Tail portion；
The feed mechanism（31）And blanking device（34）It is respectively arranged on rack（3）Both ends, first welding mechanism（32）
Set on feed mechanism（31）Rear, the material stirring-up mechanism（5）Set on the first welding mechanism（32）With the second welding mechanism（33）
Between, second welding mechanism（32）Set on material stirring-up mechanism（5）And blanking device（34）Between, the welding tooling（35）If
In rack（3）On, and the two uses movable connection, the cutting agency（4）Set on rack（3）It is upper to be located at blanking device（34）
One end, and the cutting agency（4）With blanking device（34）It matches, the control device（6）It is installed on rack（3）'s
Side；
The welding tooling of reaching the standard grade（2）, cutting agency（4）, material stirring-up mechanism（5）And rack（3）On feed mechanism（31）,
One welding mechanism（32）, the second welding mechanism（33）, blanking device（34）With a group welding tooling（35）And control device（6）
Connection.
2. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：The grid
Board group part（1）In be equipped with angle steel side wrapped plate（11）And gusset（12）, the gusset（12）In be equipped with longitudinal gusset（121）And transverse direction
Gusset（122）, the longitudinal direction gusset（121）It is equipped with for installing lateral gusset（122）Waist hole（123）, the horizontal bar
Plate（122）It is equipped with U-shaped groove（124）, the transverse direction gusset（122）It is through at waist hole（123）In, and the U-shaped groove
（124）The open-ended bore of both sides is less than the groove body diameter of groove；The welding tooling（35）One group is equipped with for putting
The gusset of Turbogrid plates（12）Mounting groove, it is described longitudinal direction gusset（121）It is positioned in mounting groove.
3. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：The feeder
Structure（31）In be equipped with feeding station（311）With station to be welded（312）, the feeding station（311）It is equipped with and is used for regular worker
The welding tooling of part（35）, the station to be welded（312）Set on feeding station（311）With the first welding mechanism（32）Between.
4. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：First weldering
Connection mechanism（32）With the second welding mechanism（33）In be equipped with welding post（36）, welding bracing frame（37）With a group welding machine
People（38）, the welding post（36）Set on station to be welded（312）Rear, the welding bracing frame（37）Set on Welder
Position（36）Both sides, the welding robot（38）It is installed on welding bracing frame（37）On, and the welding post（36）On set
It is useful for the pressing plate of pressing Turbogrid plates（7）, the pressing plate（7）Set on welding post（36）Side, and and driving mechanism（71）
Connection, the driving mechanism（71）It is installed on rack（3）On.
5. the high-efficient production line according to claim 4 for the processing of angle steel Turbogrid plates, it is characterised in that：The welding branch
Support（37）In be equipped with column and crossbearer, the column be set to welding post（36）Both sides, the crossbearer is installed on column
Between, the welding robot（38）It is installed on crossbearer, and the welding robot（38）Movable connection is used with crossbearer.
6. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：The blanking machine
Structure（4）In be equipped with blanking supporting rack（41）With offline manipulator（42）, the blanking supporting rack（41）Set on rack（3）Under being located at
Expect device（34）One end, and the blanking supporting rack（41）Higher than rack（3）, and the blanking supporting rack（41）Close to rack
（3）One end be set to blanking device（34）Top, the blanking supporting rack（41）It is equipped with transverse slat（43）, the offline machinery
Hand（42）It is installed on transverse slat（43）On, and and cylinder（44）Connection, the cylinder（44）It is installed on transverse slat（43）Top, it is described
Blanking supporting rack（41）Lower section be equipped with offline welding tooling（44）；The blanking supporting rack（41）It is equipped with track（411）, institute
State transverse slat（43）Lower section be equipped with pulley（45）, the pulley（45）Set on track（411）In.
7. the high-efficient production line according to claim 4 for the processing of angle steel Turbogrid plates, it is characterised in that：The bonding machine
Device people（38）In be equipped with one group of mechanical arm（381）, laser displacement sensor（382）And welding gun（383）, the mechanical arm（381）
It is installed on crossbearer, the mechanical arm（381）It is equipped with fixed seat, the laser displacement sensor（382）It is installed on fixed seat
On, the welding gun（383）It is installed on mechanical arm（381）Bottom.
8. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：The Welder
Dress（35）It is equipped with pedestal（351）, quickly folder（352）With for driving pedestal（351）Driving cylinder, the pedestal（351）
It is equipped with the mounting groove for putting Turbogrid plates, the quick folder（352）Set on pedestal（351）Side, the driving cylinder
Set on pedestal（351）Lower section.
9. the high-efficient production line according to claim 1 for the processing of angle steel Turbogrid plates, it is characterised in that：The upender
Structure（5）In be equipped with fixed seat（51）, rollover stand（52）And turnover driving mechanism（53）, the fixed seat（51）It is fixed on rack
（3）On, the rollover stand（52）Stage be equipped with shaft（54）, the shaft（54）It is installed on fixed seat（51）On, it is described to turn over
Turn driving mechanism（53）With rollover stand（52）Connection, and the turnover driving mechanism（53）With control device（6）Connection.
10. the working method according to claim 1 to 9 any one of them for the high-efficient production line of angle steel Turbogrid plates processing,
It is characterized in that：Specific working method is as follows：
1）：First by angle steel side wrapped plate（11）It is placed into welding tooling（35）In, then by longitudinal gusset（121）It is installed to installation
In slot, then by lateral gusset（122）It is placed into longitudinal gusset（121）Groove（123）In, until lateral gusset（122）It has placed
Cheng Hou, by quickly pressing from both sides（352）To feeding station（311）On workpiece positioned；
2）：Then cylinder is driven（353）Driving welding tooling is moved to station to be welded（312）, when the first welding mechanism（32）
Corresponding welding post（36）After the completion of welding, driving cylinder drives station to be welded（312）On welding tooling（35）It is mobile
To the welding post（36）；
3）：When workpiece reaches welding post（36）When, the pressing plate control module in control device will pass through driving mechanism（71）It drives
Dynamic pressure plate（7）To Turbogrid plates component（1）On Turbogrid plates（13）It is pressed so that angle steel side wrapped plate（11）And Turbogrid plates（13）
Coplanar flat；
4）：Then a group welding robot of transverse slat（38）On laser displacement sensor（382）To grid board group after being pressed
Part（1）Upper angle steel side wrapped plate（11）Surrounding respectively with longitudinal gusset（121）With lateral gusset（122）Contact point be scanned,
Detect that the first step needs the bond pad locations welded, with and by scanning data transmission to control device（5）；
5）：Then control device（5）Mechanical arm will be passed through by welding control module order（381）On welding gun（383）To upper
In one step, each welding robot（38）On laser displacement sensor（382）The bond pad locations detected are welded, complete
At Turbogrid plates（13）With angle steel side wrapped plate（11）Fixation, and, can be according to actual conditions butt welding during actual welding
Welding robot（38）Position be adjusted；
6）：Wait for angle steel side wrapped plate（11）With Turbogrid plates（13）After the completion of the welding of junction, welding tooling（35）It is moved to overturning
Two welding mechanisms（33）Corresponding welding post（36）On, a then group welding robot of transverse slat（38）On laser displacement pass
Sensor（382）To the Turbogrid plates component after being reversed（1）Longitudinal gusset inside upper angle steel side wrapped plate（121）With lateral gusset
（122）Crosspoint is scanned, and detects that second step needs the bond pad locations welded, with and by scanning data transmission to control
Device（5）；
7）：Then control device（5）Mechanical arm will be passed through by welding control module order（381）On welding gun（383）To upper
In one step, each welding robot（38）On laser displacement sensor（382）The bond pad locations detected are welded,
It, can be according to actual conditions butt welding machine device people and during actual welding（38）Position be adjusted；
8）：Wait for longitudinal gusset（121）With lateral gusset（122）After the completion of intersecting spot welding, control device will be controlled by blanking
Module command cutting agency（4）In offline manipulator（32）Blanking work is carried out, that is, passes through offline manipulator（32）Catch weldering
After Turbogrid plates after connecing, transverse slat（34）Along blanking supporting rack（31）On track（311）Downward wire bonding tooling（35）Place moves
It is dynamic, during transverse slat moves, offline manipulator（32）Drive Turbogrid plates wire bonding tooling downwardly together（35）It is mobile, until
Reach offline welding tooling（35）Afterwards, Turbogrid plates are placed into offline welding tooling（35）It is upper.
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| CN201810532215.6A CN108465967A (en) | 2018-05-29 | 2018-05-29 | A kind of high-efficient production line and its working method for the processing of angle steel Turbogrid plates |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109623208A (en) * | 2018-12-25 | 2019-04-16 | 杭州固建机器人科技有限公司 | A kind of robot welding system for robot |
| CN109759685A (en) * | 2018-11-28 | 2019-05-17 | 鲁西工业装备有限公司 | A kind of automatic control system and method for steel grating pressure welding |
| CN113210945A (en) * | 2021-05-21 | 2021-08-06 | 中船黄埔文冲船舶有限公司 | Middle assembly welding device, plane segmentation assembly line and middle assembly welding method |
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2018
- 2018-05-29 CN CN201810532215.6A patent/CN108465967A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109759685A (en) * | 2018-11-28 | 2019-05-17 | 鲁西工业装备有限公司 | A kind of automatic control system and method for steel grating pressure welding |
| CN109759685B (en) * | 2018-11-28 | 2022-04-26 | 鲁西工业装备有限公司 | Automatic control system and method for pressure welding of steel grating |
| CN109623208A (en) * | 2018-12-25 | 2019-04-16 | 杭州固建机器人科技有限公司 | A kind of robot welding system for robot |
| CN109623208B (en) * | 2018-12-25 | 2021-03-30 | 杭州固建机器人科技有限公司 | Automatic welding system for robot |
| CN113210945A (en) * | 2021-05-21 | 2021-08-06 | 中船黄埔文冲船舶有限公司 | Middle assembly welding device, plane segmentation assembly line and middle assembly welding method |
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