CN208574955U - Column capacitor full-automatic detector - Google Patents

Column capacitor full-automatic detector Download PDF

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Publication number
CN208574955U
CN208574955U CN201820801034.4U CN201820801034U CN208574955U CN 208574955 U CN208574955 U CN 208574955U CN 201820801034 U CN201820801034 U CN 201820801034U CN 208574955 U CN208574955 U CN 208574955U
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China
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station
testing agency
cylinder
industrial camera
folder
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CN201820801034.4U
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Chinese (zh)
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杨洁
单以才
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Nanjing College of Information Technology
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Nanjing College of Information Technology
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Abstract

The utility model discloses a kind of column capacitor full-automatic detector, the technical issues of solution: the existing column capacitor mentioned in the background art technical problem low there are detection efficiency and detection accuracy using artificial detection.The technical solution taken, a kind of column capacitor full-automatic detector, including rack, linkage type carrying mechanism, the folder fortune of station one and testing agency, the folder fortune of station two and testing agency, the folder fortune of station three and testing agency, the folder fortune of station four and testing agency and rack-mounted controller.The beneficial effects of the utility model are: this column capacitor full-automatic detector, the setting of the first Jia Yun mechanism, the second Jia Yun mechanism of station two, the third Jia Yun mechanism, the 4th Jia Yun mechanism of station four of station three of station one effectively solves the separation problem of finished product and waste product on different station.

Description

Column capacitor full-automatic detector
Technical field
The utility model relates to a kind of column capacitor full-automatic detectors, belong to capacitor production auxiliary mould technical field.
Background technique
Column capacitor is in production process following defect frequent occurrence: casing cut open split, blister, scratch, beating trace, rubber plug exposes Deng.Before currently employed automatic braid system is to column capacitor sideband, it is often necessary to manually using high-power microscope to column capacitor Surface defect inspection is carried out, this has seriously affected the production efficiency of column capacitor.Not with capacitor manufacturing enterprise transition and upgrade Disconnected to go deep into, urgent capacitor needs some capacitor automatic checkout equipments.
Utility model content
Technical problem to be solved in the utility model is that existing column capacitor mentioned in the background art uses people Work detects the technical problem low there are detection efficiency and detection accuracy.
To solve the above problems, the utility model proposes a kind of column capacitor full-automatic detector, the technical solution taken It is:
A kind of column capacitor full-automatic detector, folder fortune and detection machine including rack, linkage type carrying mechanism, station one Structure, the folder fortune of station two and testing agency, the folder fortune of station three and testing agency, the folder fortune of station four and testing agency and installation Controller on the rack,
It connects in rack and is arranged at intervals with station one, station two, station three and station four, the setting of linkage type carrying mechanism On the rack, the folder fortune of station one and testing agency, the folder fortune of station two and testing agency, the folder fortune of station three and testing agency Be respectively provided on the rack with the folder of station four fortune and testing agency, the folder fortune of station one and testing agency, station two folder fortune and Station on the rack is respectively set in the folder fortune and testing agency of testing agency, the folder fortune of station three and testing agency and station four One, station two, station three and station everywhere,
Linkage type carrying mechanism is installed on above rack, for receiving the column capacitor from previous process feeding mechanism, And column capacitor is removed to the corresponding station to rectangular frame;
Station one folder fortune and testing agency, station two folder fortune and testing agency, station three folder fortune and testing agency, The folder of station four is transported and testing agency is mounted on rectangular frame, and is respectively positioned on the lower section of linkage type carrying mechanism, and being used for will Column capacitor after detection is sent respectively to corresponding finished product collecting box and waste collection case;Wherein, the folder fortune and detection of station one Mechanism is used to detect the size and capacity of column capacitor, and the folder fortune of station two and testing agency are for detecting column capacitor shell Front and back sides, the folder fortune of station three and testing agency are used to detect the left and right trailing flank of column capacitor shell, the folder fortune of station four And testing agency is used to detect the defect of the top of column capacitor shell, bottom.
To the preferred of technical solutions of the utility model, rack includes a panel, four supporting legs, the first waste product receipts Header, a second waste collection case, a third waste collection case, a 4th waste collection case and a finished product are collected Case,
Four supporting legs are respectively set on four angles on the back of the panel, are successively spaced from left to right in the plate face of panel Equipped with the first Blanking breach, the second material-dropping hole, third material-dropping hole and the 4th material-dropping hole for falling into capacitor waste product;It is fallen first Expect to be respectively provided with insertion station one in the right side plate face of notch, the second material-dropping hole, third material-dropping hole and the 4th material-dropping hole Folder fortune and the folder fortune and inspection of testing agency, the folder fortune of station two and testing agency, the folder fortune of station three and testing agency, station four Survey one rectangle counterbore of station, the four rectangle counterbore of two rectangle counterbore of station, three rectangle counterbore of station and station of mechanism;
First waste collection case, the second waste collection case, third waste collection case and the 4th waste collection case are put respectively In the first Blanking breach, the underface of the second material-dropping hole, third material-dropping hole and the 4th material-dropping hole;
Finished product collecting box is placed in the outside of panel right end.
To the preferred of technical solutions of the utility model, linkage type carrying mechanism include door shaped stent, first motor, gear, Rack gear, guide rail and manipulator support,
Door shaped stent is mounted on panel along panel length direction, and first motor is mounted on door shaped stent crossbeam downwards Middle position at, first motor output shaft rotationally passes through door shaped stent crossbeam, and first motor is electrically connected controller;Gear It is sleeved on first motor output shaft;Rack and pinion engagement, rack gear are mounted on manipulator support rear wall, manipulator support Be mounted on door shaped stent below the crossbeam, manipulator support upper surface is equipped with sliding slot, on manipulator support lower end surface from left to right according to It is secondary that first conveying robot, the second conveying robot, third conveying robot and the 4th conveying robot are housed;Guide rail and sliding slot It is slidably connected.
To the preferred of technical solutions of the utility model, the first conveying robot, the second conveying robot and the 4th carrying implement Tool hand includes the first lifting cylinder and first liang of finger-type clamping cylinder, and the first lifting cylinder is suspended on manipulator support lower end surface On, first liang of finger-type clamping cylinder is mounted on the first lifting cylinder piston rod;First lifting cylinder and first liang of finger-type clamp Cylinder is electrically connected controller.
To the preferred of technical solutions of the utility model, third conveying robot includes the second lifting cylinder, the first rotary pneumatic Cylinder and second liang of finger-type clamping cylinder, the second lifting cylinder are suspended on manipulator support lower end surface, the installation of the first rotary cylinder On the second lifting cylinder piston rod, the first rotary cylinder piston rod output end connects second liang of finger-type clamping cylinder;Second liter Sending down abnormally ascending cylinder, the first rotary cylinder and second liang of finger-type clamping cylinder are electrically connected controller.
To the preferred of technical solutions of the utility model, the folder of station one fortune and testing agency are mounted on the first material-dropping hole and the In panel plate face between two material-dropping holes, the folder fortune of station one and testing agency include the first testing agency and the first folder fortune machine Structure,
First Jia Yun mechanism includes the 4th lifting cylinder, second oscillating cylinder, two the first connecting plates and one A 4th liang of finger-type clamping cylinder, the 4th lifting cylinder, the second oscillating cylinder and the 4th liang of finger-type clamping cylinder are electrically connected control Device processed,
4th lifting cylinder is mounted on downwards on one rectangle counterbore bottom wall lower end surface of station, the 4th lifting cylinder piston Bar telescopically and across one rectangle counterbore of station is connected with the second oscillating cylinder, the two sides of the second oscillating cylinder piston rod output end It is connected respectively by two the first connecting plates with the 4th liang of finger-type clamping cylinder;
First testing agency include the first industrial camera and first support, the first industrial camera be electrically connected controller, first Industrial camera is mounted on the edge of panel panel, first the first Jia Yun of industrial camera face mechanism by first support.
To the preferred of technical solutions of the utility model, the folder of station two fortune and testing agency are mounted on the second material-dropping hole and the In panel plate face between three material-dropping holes, the folder fortune of station two and testing agency include the second testing agency and the second folder fortune machine Structure,
Second Jia Yun mechanism includes the 5th lifting cylinder, a third oscillating cylinder, two the second connecting plates and one A 5th liang of finger-type clamping cylinder, the 5th lifting cylinder, third oscillating cylinder and the 5th liang of finger-type clamping cylinder are electrically connected control Device processed,
5th lifting cylinder is mounted on upward vertically on two rectangle counterbore bottom wall lower end surface of station, the 5th lifting cylinder piston Bar telescopically passes through two rectangle counterbore of station and is connected with third oscillating cylinder, third oscillating cylinder piston rod output end two sides difference It is connected by two the second connecting plates with the 5th liang of finger-type clamping cylinder;
Second testing agency includes the second industrial camera, second support, third industrial camera and third bracket, the second industry Camera and third industrial camera are electrically connected controller, the second industrial camera and third industrial camera pass through respectively second support and Third bracket is mounted on the edge of panel, the second industrial camera and third industrial camera and is symmetrical arranged about the second Jia Yun mechanism And it is located at the second Jia Yun mechanism front and rear sides.
To the preferred of technical solutions of the utility model, the folder of station three fortune and testing agency are mounted on third material-dropping hole and the In panel plate face between four material-dropping holes, the folder fortune of station three and testing agency include third testing agency and third folder fortune machine Structure,
Third Jia Yun mechanism includes the 6th lifting cylinder, the 4th oscillating cylinder, two third connecting plates and one A 6th liang of finger-type clamping cylinder, the 6th lifting cylinder, the 4th oscillating cylinder and the 6th liang of finger-type clamping cylinder are electrically connected control Device processed,
6th lifting cylinder is mounted on upward vertically on three rectangle counterbore bottom wall lower end surface of station, the 6th lifting cylinder piston Bar telescopically passes through three rectangle counterbore of station and is connected with the 4th oscillating cylinder, the two sides point of the 4th oscillating cylinder piston rod output end The 6th liang of finger-type clamping cylinder is not connected by two third connecting plates,
Third testing agency includes the 4th industrial camera, the 4th bracket, the 5th industrial camera and the 5th bracket, the 4th industry Camera and the 5th industrial camera are electrically connected controller, the 4th industrial camera and the 5th industrial camera pass through respectively the 4th bracket and 5th bracket is mounted on the edge of panel, the 4th industrial camera and the 5th industrial camera and is symmetrical arranged about third Jia Yun mechanism And it is located at third Jia Yun mechanism front and rear sides.
To the preferred of technical solutions of the utility model, the folder fortune of station four and testing agency are mounted on the right side of the 4th material-dropping hole Panel plate face on, the folder of station four fortune and testing agency include the 4th testing agency and the 4th Jia Yun mechanism,
4th Jia Yun mechanism includes the 7th lifting cylinder, the 5th oscillating cylinder, the 6th oscillating cylinder, two A 4th connecting plate and a 7th liang of finger-type clamping cylinder, the 7th lifting cylinder, the 5th oscillating cylinder, the 6th oscillating cylinder and 7th liang of finger-type clamping cylinder is electrically connected controller,
7th lifting cylinder is mounted on upward vertically on four rectangle counterbore bottom wall lower end surface of station, the 7th lifting cylinder piston Bar telescopically passes through four rectangle counterbore bottom wall of station and is connected with the 5th oscillating cylinder, and the two of the 5th oscillating cylinder piston rod output end Side passes through two the 4th connecting plates respectively and is connected with the 6th oscillating cylinder, and the 6th oscillating cylinder is horizontally disposed, and the 6th swings gas Towards the 4th material-dropping hole, the 6th oscillating cylinder piston rod output end connects the 7th liang of finger-type and clamps gas the piston rod output end of cylinder Cylinder,
4th testing agency includes the 6th industrial camera, the 6th bracket, the 7th industrial camera and the 7th bracket, the 6th industry Camera and the 7th industrial camera are electrically connected controller, the 6th industrial camera and the 7th industrial camera pass through respectively the 6th bracket and 7th bracket is mounted on the edge of panel, and the 6th industrial camera and the 7th industrial camera are symmetrically set about the 4th Jia Yun mechanism It sets, and is located at the 4th Jia Yun mechanism front and rear sides.
Lifting cylinder described in the utility model, rotary cylinder, oscillating cylinder and two finger-type clamping cylinders are existing Routine techniques product in technology is all that direct purchase obtains.
The controller referred in the utility model is controller in the prior art, and industrial camera is electrically connected with the controller It is routine techniques.
The beneficial effects of the utility model are:
1, this column capacitor full-automatic detector, the setting for the carrying mechanism that links effectively solve the column between different station The transmitting of shape capacitor.
2, this column capacitor full-automatic detector, the first Jia Yun mechanism, the second Jia Yun mechanism, the work of station two of station one The setting of the third Jia Yun mechanism, the 4th Jia Yun mechanism of station four of position three effectively solves finished product and waste product on different station Separation problem.
Detailed description of the invention
Fig. 1 is the column capacitor full-automatic detector schematic diagram of the utility model.
Fig. 2 is rack schematic diagram.
Fig. 3 is linkage carrying mechanism schematic diagram.
Fig. 4 is the rearview of linkage carrying mechanism.
Fig. 5 is that the folder fortune of rack and station one and the folder of testing agency, the folder fortune of station two and testing agency, station three are transported And testing agency, the folder fortune of station four and testing agency's attaching schematic diagram.
Fig. 6 is that the first folder transports structural scheme of mechanism.
Fig. 7 is that the second folder transports structural scheme of mechanism.
Fig. 8 is third folder fortune structural scheme of mechanism.
Fig. 9 is that the 4th folder transports structural scheme of mechanism.
Specific embodiment
Technical solutions of the utility model are described in detail below, but the protection scope of the utility model is not limited to The embodiment.
To keep the content of the utility model more obvious and easy to understand, below in conjunction with attached drawing 1- Fig. 9 and specific embodiment do into The description of one step.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this Utility model is not used to limit the utility model.
As shown in Figure 1, column capacitor full-automatic detector in the present embodiment, including rack 100, linkage type carrying mechanism 200, the folder fortune of station one and the folder fortune and detection machine of testing agency 300, the folder fortune of station two and testing agency 400, station three Structure 500, the folder fortune of station four and testing agency 600 and the controller being mounted in rack 100.
It connects in rack 100 and is arranged at intervals with station one, station two, station three and station four, linkage type carrying mechanism 200 are arranged in rack 100, the folder fortune of station one and testing agency 300, the folder fortune of station two and testing agency 400, station three Folder fortune and testing agency 500 and station four folder fortune and testing agency 600 be arranged in rack 100, the folder fortune of station one And testing agency 300, the folder fortune of station two and testing agency 400, the folder fortune of station three and the folder of testing agency 500 and station four Fortune and testing agency 600 are separately positioned on station one in rack 100, station two, station three and station everywhere.
As shown in Figure 1, linkage type carrying mechanism 200 is installed on 100 top of rack, previous process feeding is come from for receiving The column capacitor of mechanism 700, and column capacitor is removed to the corresponding station to rectangular frame 100.Previous process feeding mechanism 700 For conventional conveyer belt mechanism in the prior art, for conveying column capacitor.
As shown in Figure 1, the folder fortune of station one and testing agency 300, the folder fortune of station two and testing agency 400, station three Folder fortune and testing agency 500, the folder fortune of station four and testing agency 600 be mounted on rectangular frame 100, and be respectively positioned on connection The lower section of ejector half carrying mechanism 200 is sent respectively for the column capacitor after will test to corresponding finished product collecting box and waste product receipts Header;Wherein, the folder fortune of station one and testing agency 300 are used to detect the size and capacity of column capacitor, the folder fortune of station two And testing agency 400 is used to detect the front and back sides of column capacitor shell, the folder fortune of station three and testing agency 500 are for detecting The left and right trailing flank of column capacitor shell, station four folder fortune and testing agency 600 be used for detect column capacitor shell top, The defect of bottom.
As shown in Fig. 2, rack 100 include a first waste collection case 103 of the supporting leg 102, one of panel 101, four, One 104, one, the second waste collection case the 4th waste collection case 106 of 105, one, third waste collection case and a finished product are received Header 107, four supporting legs 102 are separately positioned on four angles at 101 back side of panel, in the plate face of panel 101 from a left side to The right side is successively equipped at intervals with the first Blanking breach 101-1, the second material-dropping hole 101-2, third material-dropping hole for falling into capacitor waste product 101-3 and the 4th material-dropping hole 101-4;The first Blanking breach 101-1, the second material-dropping hole 101-2, third material-dropping hole 101-3 and Folder fortune and the testing agency 300, station two of insertion station one are respectively provided in the right side plate face of 4th material-dropping hole 101-4 Folder fortune and testing agency 400, the folder fortune of station three and testing agency 500, the folder fortune of station four and the station one of testing agency 600 Rectangle counterbore 101-5, four rectangle counterbore 101-8 of two rectangle counterbore 101-6 of station, three rectangle counterbore 101-7 of station and station;The One waste collection case 103, the second waste collection case 104, third waste collection case 105 and the 4th waste collection case 106 are put respectively Be placed on the first Blanking breach 101-1, the second material-dropping hole 101-2, third material-dropping hole 101-3 and the 4th material-dropping hole 101-4 just under Side;Finished product collecting box 107 is placed in the outside of 101 right end of panel.
As shown in Figures 3 and 4, linkage type carrying mechanism 200 includes door shaped stent 201, first motor 202, gear 203, tooth Item 204, guide rail 205 and manipulator support 206,
Door shaped stent 201 is mounted on panel 101 along 101 length direction of panel, and first motor 202 is mounted on downwards At the middle position of 201 crossbeam of door shaped stent, 202 output shaft of first motor rotationally passes through 201 crossbeam of door shaped stent, and first Motor 202 is electrically connected controller;Gear 203 is sleeved on 202 output shaft of first motor;Rack gear 204 is engaged with gear 203, tooth Item 204 is mounted on 206 rear wall of manipulator support, and manipulator support 206 is mounted on 201 below the crossbeam of door shaped stent, mechanical 206 upper surface of hand bracket is equipped with sliding slot 206-1, and manipulator support is sequentially arranged with the first carrying implement on 206 lower end surface from left to right Tool hand, the second conveying robot, third conveying robot and the 4th conveying robot;Guide rail 205 and sliding slot 206-1 sliding connect It connects.
During the work time, controller driving first motor 202 works, and passes through gear 203, rack gear 204, guide rail 205, machine Tool hand bracket 206 drives the first conveying robot, the second conveying robot, third conveying robot and the 4th conveying robot, By the column capacitor from previous process feeding mechanism 700, folder fortune and the testing agency 300, station two of station one are successively moved to Folder fortune and testing agency 400, station three folder fortune and testing agency 500, station four folder fortune and testing agency 600 on.
As shown in figure 4, the first conveying robot, the second conveying robot and the 4th conveying robot include the first lifting Cylinder 207 and first liang of finger-type clamping cylinder 208, the first lifting cylinder 207 are suspended on 206 lower end surface of manipulator support, the One liang of finger-type clamping cylinder 208 is mounted on 207 piston rod of the first lifting cylinder;First lifting cylinder 207 and first liang of finger-type Clamping cylinder 208 is electrically connected controller.
As shown in figure 4, third conveying robot includes the second lifting cylinder 209, the first rotary cylinder 210 and second liang of finger Type clamping cylinder 211, the second lifting cylinder 209 are suspended on 206 lower end surface of manipulator support, the installation of the first rotary cylinder 210 On 209 piston rod of the second lifting cylinder, 210 piston rod output end of the first rotary cylinder connects second liang of finger-type clamping cylinder 211;Second lifting cylinder 209, the first rotary cylinder 210 and second liang of finger-type clamping cylinder 211 are electrically connected controller.
As it can be seen in figures 5 and 6, the folder fortune of station one and testing agency 300, for detecting the ruler of column capacitor in work one Very little and capacity.
The folder of station one is transported and testing agency 300 is mounted between the first material-dropping hole 101-1 and the second material-dropping hole 101-2 In 101 plate face of panel, the folder fortune of station one and testing agency 300 include the first testing agency 310 and the first Jia Yun mechanism 320,
First Jia Yun mechanism 320 includes that second oscillating cylinder 322, two first of the 4th lifting cylinder 321, one connects Fishplate bar 323 and a 4th liang of finger-type clamping cylinder 324, the 4th lifting cylinder 321, the second oscillating cylinder 322 and the 4th liang of finger Type clamping cylinder 324 is electrically connected controller,
4th lifting cylinder 321 is mounted on downwards on one rectangle counterbore 101-5 bottom wall lower end surface of station, the 4th lifting 321 piston rod of cylinder telescopically and across one rectangle counterbore 101-5 of station is connected with the second oscillating cylinder 322, and second swings gas The two sides of 322 piston rod output end of cylinder pass through two the first connecting plates 323 respectively and are connected with the 4th liang of finger-type clamping cylinder 324;
First testing agency 310 includes the first industrial camera 311 and first support 312, the electrical connection of the first industrial camera 311 Controller, the first industrial camera 311 are mounted on the edge of 101 panel of panel, the first industrial camera by first support 312 311 the first Jia Yun of face mechanisms 320.
During the work time, in the folder fortune of station one and testing agency 300, the inspection of column capacitor size and capacity is carried out It surveys;Specifically, clamping the column capacitor sent by the first conveying robot, the industrial phase of starting first by the first Jia Yun mechanism 320 Machine 311 takes pictures to column capacitor, and whether the size of detection column capacitor meets the requirements;If column capacitor size satisfaction is wanted It asks, using the two fingers for the 4th liang of finger-type clamping cylinder 324 for clamping column capacitor pin, whether the capacity for detecting column capacitor is full Foot requires.
If column capacitor size is unsatisfactory for requiring, the 4th lifting cylinder 321 of starting, the second oscillating cylinder 322 and the 4th liang Finger-type clamping cylinder 324 send underproof column capacitor to the first waste collection case 103.
The capacity of column capacitor is detected, if column capacitance is met the requirements, qualified column capacitor is sent to next Station;Specifically, being transmitted by linkage type carrying mechanism 200.
The capacity for detecting column capacitor starts the 4th lifting cylinder 321, second if column capacitance is unsatisfactory for requiring Oscillating cylinder 322 and the 4th liang of finger-type clamping cylinder 324, underproof column capacitor is sent to the first waste collection case 103.
As shown in Fig. 5 and Fig. 7, the folder fortune of station two and testing agency 400 are used to detect column capacitor shell on station two Front and back sides defect.
The folder of station two is transported and testing agency 400 is mounted between the second material-dropping hole 101-2 and third material-dropping hole 101-3 In 101 plate face of panel, the folder fortune of station two and testing agency 400 include the second testing agency 410 and the second Jia Yun mechanism 420,
Second Jia Yun mechanism 420 includes that the third oscillating cylinder 422, two second of the 5th lifting cylinder 421, one connects Fishplate bar 423 and a 5th liang of finger-type clamping cylinder 424, the 5th lifting cylinder 421, third oscillating cylinder 422 and the 5th liang of finger Type clamping cylinder 424 is electrically connected controller,
5th lifting cylinder 421 is mounted on two rectangle counterbore 101-6 bottom wall lower end surface of station upward vertically, the 5th lifting 421 piston rod of cylinder telescopically passes through two rectangle counterbore 101-6 of station and is connected with third oscillating cylinder 422, third oscillating cylinder 422 piston rod output end two sides pass through two the second connecting plates 423 respectively and are connected with the 5th liang of finger-type clamping cylinder 424;
Second testing agency 410 includes the second industrial camera 411, second support 412, third industrial camera 413 and third Bracket 414, the second industrial camera 411 and third industrial camera 413 are electrically connected controller, the second industrial camera 411 and third Industrial camera 413 is mounted on the edge of panel 101, the second industrial camera by second support 412 and third bracket 414 respectively 411 and third industrial camera 413 be symmetrical arranged about the second Jia Yun mechanism 420 and be located at the front and back of the second Jia Yun mechanism 420 Two sides.
During the work time, the folder fortune of station two and testing agency 400, for carrying out column capacitor shell on station two The appearance of forward and backward side detects;Specifically, the column electricity sent by the clamping of the second Jia Yun mechanism 420 by the second conveying robot Hold;Start the second industrial camera 411 and third industrial camera 413, take pictures to the forward and backward side of column capacitor shell, detects Whether the forward and backward side of column capacitor shell is defective: if when the forward and backward side zero defect of column capacitor shell, qualified column electricity Appearance is sent to next station.If the forward and backward side of column capacitor shell is defective, the 5th lifting cylinder 421 of starting, third pendulum It takes offence cylinder 422 and the 5th liang of finger-type clamping cylinder 424, underproof column capacitor is sent to the second waste collection case 104.
As shown in figs. 5 and 8, the folder fortune of station three and testing agency 500 are used to detect column capacitor shell in station three The defect of left and right trailing flank.
The folder of station three is transported and testing agency 500 is mounted between third material-dropping hole 101-3 and the 4th material-dropping hole 101-4 In 101 plate face of panel, the folder fortune of station three and testing agency 500 include third testing agency 510 and third Jia Yun mechanism 520,
Third Jia Yun mechanism 520 includes that the third of the 4th oscillating cylinder 522, two of the 6th lifting cylinder 521, one connects Fishplate bar 523 and a 6th liang of finger-type clamping cylinder 524, the 6th lifting cylinder 521, the 4th oscillating cylinder 522 and the 6th liang of finger Type clamping cylinder 524 is electrically connected controller,
6th lifting cylinder 521 is mounted on three rectangle counterbore 101-7 bottom wall lower end surface of station upward vertically, the 6th lifting 521 piston rod of cylinder telescopically passes through three rectangle counterbore 101-7 of station and is connected with the 4th oscillating cylinder 522, the 4th oscillating cylinder The two sides of 522 piston rod output ends pass through two third connecting plates 523 respectively and connect the 6th liang of finger-type clamping cylinder 524,
Third testing agency 510 includes the 4th industrial camera 511, the 4th bracket 512, the 5th industrial camera 513 and the 5th Bracket 514, the 4th industrial camera 511 and the 5th industrial camera 513 are electrically connected controller, the 4th industrial camera 511 and the 5th Industrial camera 513 is mounted on the edge of panel 101, the 4th industrial camera by the 4th bracket 512 and the 5th bracket 514 respectively 511 and the 5th industrial camera 513 be symmetrical arranged about third Jia Yun mechanism 520 and be located at the front and back of third Jia Yun mechanism 520 Two sides.
During the work time, the folder fortune of station three and testing agency 500, for carrying out column capacitor shell on station three The appearance of left and right side (when column capacitor does not rotate) detects;Specifically, being clamped by third Jia Yun mechanism 520 by third carrying implement The column capacitor that tool hand is sent;Start the 4th industrial camera 511 and the 5th industrial camera 513, to column capacitor shell left and right sides Face (column capacitor does not rotate) is taken pictures, and whether detection column capacitor shell left and right side is defective: if column capacitor shell When the zero defect of left and right side, qualified column capacitor is sent to next station;If column capacitor shell left and right side is defective When, the 6th lifting cylinder 521 of starting, the 4th oscillating cylinder 522 and the 6th liang of finger-type clamping cylinder 524, by underproof column Capacitor is sent to third waste collection case 105.
As shown in figs. 5 and 9, the folder fortune of station four and testing agency 600 are used to detect detection column capacitor shell in station four The defect at the top of body, bottom.
The folder of station four is transported and testing agency 600 is mounted in 101 plate face of panel on the right side of the 4th material-dropping hole 101-4, work The folder fortune of position four and testing agency 600 include the 4th testing agency 610 and the 4th Jia Yun mechanism 620,
4th Jia Yun mechanism 620 includes the 5th oscillating cylinder 622, one the 6th of the 7th lifting cylinder 621, one pendulum It takes offence 624, two the 4th connecting plates 625 of cylinder and a 7th liang of finger-type clamping cylinder 624, the 7th lifting cylinder the 621, the 5th pendulum Take offence cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type clamping cylinder 624 is electrically connected controller,
7th lifting cylinder 621 is mounted on four rectangle counterbore 101-8 bottom wall lower end surface of station upward vertically, the 7th lifting 621 piston rod of cylinder telescopically passes through four rectangle counterbore 101-8 bottom wall of station and is connected with the 5th oscillating cylinder 622, and the 5th swings The two sides of 622 piston rod output end of cylinder pass through two the 4th connecting plates 625 respectively and are connected with the 6th oscillating cylinder 624, and the 6th Oscillating cylinder 624 is horizontally disposed, and the piston rod output end of the 6th oscillating cylinder 624 is put towards the 4th material-dropping hole 101-4, the 6th 624 piston rod output end of cylinder of taking offence connects the 7th liang of finger-type clamping cylinder 624,
4th testing agency 610 includes the 6th industrial camera 611, the 6th bracket 612, the 7th industrial camera 613 and the 7th Bracket 614, the 6th industrial camera 611 and the 7th industrial camera 613 are electrically connected controller, the 6th industrial camera 611 and the 7th Industrial camera 613 is mounted on the edge of panel 101, the 6th industrial camera by the 6th bracket 612 and the 7th bracket 614 respectively 611 and the 7th industrial camera 613 be symmetrical arranged about the 4th Jia Yun mechanism 620, and be located at the front and back of the 4th Jia Yun mechanism 620 Two sides.
During the work time, the folder fortune of station four and testing agency 600, carry out column capacitor housing top surface appearance and pin The detection of position;Specifically, clamping the column capacitor sent by the 4th conveying robot by the 4th Jia Yun mechanism 620;Starting the Six industrial cameras 611 take pictures to the housing top surface appearance of column capacitor shell, and whether detection column capacitor housing top surface has Defect;If when column capacitor housing top surface zero defect, starting the 7th industrial camera 613, to the housing bottom surface of column capacitor shell Pin is taken pictures, and whether detection column capacitor housing bottom surface Pin locations meet the requirements.
It whether defective detects column capacitor housing top surface, if column capacitor housing top surface is defective, starts the 7th liter Sending down abnormally ascending cylinder 621, the 5th oscillating cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type clamping cylinder 624, wherein the 5th swings Cylinder 622 is swung to the left, and underproof column capacitor is sent to the 4th waste collection case 106.
Whether detection column capacitor housing bottom surface Pin locations meet the requirements, if column capacitor pin position is met the requirements, Start the 7th lifting cylinder 621, the 5th oscillating cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type clamping cylinder 624, In the 5th oscillating cylinder 622 swing to the right, qualified column capacitor is sent to finished product collecting box 107.
Whether detection column capacitor housing bottom surface Pin locations meet the requirements, if column capacitor pin position is unsatisfactory for wanting It asks, the 7th lifting cylinder 621 of starting, the 5th oscillating cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type clamping cylinder 624, wherein the 5th oscillating cylinder 622 is swung to the left, underproof column capacitor is sent to the 4th waste collection case 106.
A kind of working principle of column capacitor full-automatic detector of the present embodiment is as follows:
A) controller driving first motor 202 works, and passes through gear 203, rack gear 204, guide rail 205, manipulator support 206, the first conveying robot, the second conveying robot, third conveying robot and the 4th conveying robot are driven, will be come from upper The column capacitor of procedure feeding mechanism 700, successively move to station one folder fortune and testing agency 300, station two folder fortune and In testing agency 400, the folder fortune of station three and testing agency 500, the folder fortune of station four and testing agency 600;
B) in the folder fortune of station one and testing agency 300, the detection of column capacitor size and capacity is carried out, is specifically included Following steps:
B1 the column capacitor sent by the first conveying robot) is clamped by the first Jia Yun mechanism 320;
B2) the first industrial camera 311 of starting takes pictures to column capacitor, and whether the size of detection column capacitor, which meets, is wanted It asks;If column capacitor size is met the requirements, it is transferred to step B3), otherwise it is transferred to step B4);
B3) using the two fingers for the 4th liang of finger-type clamping cylinder 324 for clamping column capacitor pin, the appearance of column capacitor is detected Whether amount meets the requirements;If column capacitance is met the requirements, qualified column capacitor is sent to next station, otherwise turns Enter step B4);
B4) start the 4th lifting cylinder 321, the second oscillating cylinder 322 and the 4th liang of finger-type clamping cylinder 324, will not conform to The column capacitor of lattice is sent to the first waste collection case 103.
C) in the folder fortune of station two and testing agency 400, the appearance detection of the forward and backward side of column capacitor shell is carried out, Specifically includes the following steps:
C1 the column capacitor sent by the second conveying robot) is clamped by the second Jia Yun mechanism 420;
C2) start the second industrial camera 411 and third industrial camera 413, the forward and backward side of column capacitor shell is clapped According to whether the detection forward and backward side of column capacitor shell is defective: if when the forward and backward side zero defect of column capacitor shell, it is qualified Column capacitor is sent to next station, is otherwise transferred to step C3);
C3) start the 5th lifting cylinder 421, third oscillating cylinder 422 and the 5th liang of finger-type clamping cylinder 424, will not conform to The column capacitor of lattice is sent to the second waste collection case 104.
D) in the folder fortune of station three and testing agency 500, carrying out column capacitor shell left and right side, (column capacitor does not revolve When turning) appearance detection, specifically includes the following steps:
D1 the column capacitor sent by third conveying robot) is clamped by third Jia Yun mechanism 520;
D2) start the 4th industrial camera 511 and the 5th industrial camera 513, to column capacitor shell left and right side (column electricity Rong Wei rotation) take pictures, detection column capacitor shell left and right side it is whether defective: if column capacitor shell left and right side without When defect, qualified column capacitor is sent to next station, is otherwise transferred to step D3);
D3) start the 6th lifting cylinder 521, the 4th oscillating cylinder 522 and the 6th liang of finger-type clamping cylinder 524, will not conform to The column capacitor of lattice is sent to third waste collection case 105.
E) in the folder fortune of station four and testing agency 600, column capacitor housing top surface appearance and Pin locations are carried out Detection, specifically includes the following steps:
E1 the column capacitor sent by the 4th conveying robot) is clamped by the 4th Jia Yun mechanism 620;
E2) start the 6th industrial camera 611, take pictures to the housing top surface appearance of column capacitor shell, detect column Whether capacitor housing top surface is defective;If entering step E3 when column capacitor housing top surface zero defect), otherwise it is transferred to step E5);
E3) start the 7th industrial camera 613, take pictures to the housing bottom surface pin of column capacitor shell, detect column Whether capacitor housing bottom surface Pin locations meet the requirements;If column capacitor pin position is met the requirements, E4 is entered step), it is no Then it is transferred to step E5);
E4) start the 7th lifting cylinder 621, the 5th oscillating cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type folder Tight cylinder 624 send qualified column capacitor to finished product collecting box 107 wherein the 5th oscillating cylinder 622 is swung to the right.
E5) start the 7th lifting cylinder 621, the 5th oscillating cylinder 622, the 6th oscillating cylinder 624 and the 7th liang of finger-type folder Tight cylinder 624 send underproof column capacitor to the 4th waste collection case wherein the 5th oscillating cylinder 622 is swung to the left 106。
The foregoing is merely the utility model relates to a kind of column capacitor full-automatic detector a preferable implementation case Example, but the scope of the utility model is not limited thereto example.
Be not specifically noted in all the utility model specifications be the prior art or can by existing technology It realizes, it should be appreciated that for those of ordinary skills, it can be modified or changed according to the above description, and All these modifications and variations all should belong to the protection scope of the appended claims for the utility model.

Claims (9)

1. a kind of column capacitor full-automatic detector, it is characterised in that: including rack (100), linkage type carrying mechanism (200), The folder of station one is transported and the folder fortune and detection machine of testing agency (300), the folder fortune of station two and testing agency (400), station three Structure (500), the folder fortune of station four and testing agency (600) and the controller being mounted on rack (100),
It connects in rack (100) and is arranged at intervals with station one, station two, station three and station four, linkage type carrying mechanism (200) it is arranged on rack (100), the folder fortune of station one and testing agency (300), the folder fortune of station two and testing agency (400), the folder fortune and testing agency (600) of the folder fortune of station three and testing agency (500) and station four are arranged at rack (100) on, the folder fortune of the folder fortune of station one and testing agency (300), the folder fortune of station two and testing agency (400), station three And the folder fortune and testing agency (600) of testing agency (500) and station four are separately positioned on station one, station on rack (100) Two, station three and station everywhere,
Linkage type carrying mechanism (200) is installed on above rack (100), comes from previous process feeding mechanism (700) for receiving Column capacitor, and column capacitor is removed to the corresponding station on rectangular frame (100);
The folder of station one is transported and the folder fortune and inspection of testing agency (300), the folder fortune of station two and testing agency (400), station three It surveys mechanism (500), the folder fortune of station four and testing agency (600) to be mounted on rectangular frame (100), and is respectively positioned on linkage type The lower section of carrying mechanism (200) is sent respectively for the column capacitor after will test to corresponding finished product collecting box and waste collection Case;Wherein, the folder fortune of station one and testing agency (300) are used to detect the size and capacity of column capacitor, the folder fortune of station two And testing agency (400) is used to detect the front and back sides of column capacitor shell, the folder fortune of station three and testing agency (500) are used for The left and right trailing flank of column capacitor shell is detected, the folder fortune of station four and testing agency (600) are for detecting column capacitor shell Top, bottom defect.
2. column capacitor full-automatic detector as described in claim 1, which is characterized in that rack (100) includes a panel (101), four supporting legs (102), a first waste collection case (103), a second waste collection case (104), one Three waste product collecting boxs (105), a 4th waste collection case (106) and a finished product collecting box (107),
Four supporting legs (102) are separately positioned on four angles at panel (101) back side, from a left side in the plate face of panel (101) To right the first Blanking breach (101-1) being successively equipped at intervals with for falling into capacitor waste product, the second material-dropping hole (101-2), third Material-dropping hole (101-3) and the 4th material-dropping hole (101-4);In the first Blanking breach (101-1), the second material-dropping hole (101-2), third The folder fortune and inspection of insertion station one are respectively provided in the right side plate face of material-dropping hole (101-3) and the 4th material-dropping hole (101-4) Survey mechanism (300), the folder fortune of station two and testing agency (400), the folder fortune of station three and testing agency (500), station four The one rectangle counterbore (101-5) of station of folder fortune and testing agency (600), two rectangle counterbore (101-6) of station, three rectangle of station are heavy Four rectangle counterbore (101-8) of hole (101-7) and station;
First waste collection case (103), the second waste collection case (104), third waste collection case (105) and the 4th waste collection Case (106) is placed in the first Blanking breach (101-1), the second material-dropping hole (101-2), third material-dropping hole (101-3) and respectively The underface of four material-dropping holes (101-4);
Finished product collecting box (107) is placed in the outside of panel (101) right end.
3. column capacitor full-automatic detector as claimed in claim 2, which is characterized in that linkage type carrying mechanism (200) packet Door shaped stent (201), first motor (202), gear (203), rack gear (204), guide rail (205) and manipulator support (206) are included,
Door shaped stent (201) is mounted on panel (101) along panel (101) length direction, and first motor (202) is pacified downwards At the middle position of door shaped stent (201) crossbeam, first motor (202) output shaft rotationally passes through door shaped stent (201) crossbeam, first motor (202) are electrically connected controller;Gear (203) is sleeved on first motor (202) output shaft;Rack gear (204) it is engaged with gear (203), rack gear (204) is mounted on manipulator support (206) rear wall, manipulator support (206) peace Mounted in door shaped stent (201) below the crossbeam, manipulator support (206) upper surface is equipped with sliding slot (206-1), manipulator support (206) the first conveying robot, the second conveying robot, third conveying robot and are sequentially arranged on lower end surface from left to right Four conveying robots;Guide rail (205) is slidably connected with sliding slot (206-1).
4. column capacitor full-automatic detector as claimed in claim 3, which is characterized in that the first conveying robot, second remove Fortune manipulator and the 4th conveying robot include the first lifting cylinder (207) and first liang of finger-type clamping cylinder (208), and first Lifting cylinder (207) is suspended on manipulator support (206) lower end surface, and first liang of finger-type clamping cylinder (208) is mounted on first On lifting cylinder (207) piston rod;First lifting cylinder (207) and first liang of finger-type clamping cylinder (208) are electrically connected control Device.
5. column capacitor full-automatic detector as claimed in claim 3, which is characterized in that third conveying robot includes second Lifting cylinder (209), the first rotary cylinder (210) and second liang of finger-type clamping cylinder (211), the second lifting cylinder (209) are outstanding It hanging on manipulator support (206) lower end surface, the first rotary cylinder (210) is mounted on the second lifting cylinder (209) piston rod, First rotary cylinder (210) piston rod output end connects second liang of finger-type clamping cylinder (211);Second lifting cylinder (209), One rotary cylinder (210) and second liang of finger-type clamping cylinder (211) are electrically connected controller.
6. column capacitor full-automatic detector as claimed in claim 2, which is characterized in that the folder of station one is transported and testing agency (300) it is mounted in panel (101) plate face between the first material-dropping hole (101-1) and the second material-dropping hole (101-2), station one Folder fortune and testing agency (300) include the first testing agency (310) and the first Jia Yun mechanism (320),
First Jia Yun mechanism (320) includes the 4th lifting cylinder (321), second oscillating cylinder (322), two first Connecting plate (323) and a 4th liang of finger-type clamping cylinder (324), the 4th lifting cylinder (321), the second oscillating cylinder (322) It is electrically connected controller with the 4th liang of finger-type clamping cylinder (324),
4th lifting cylinder (321) is mounted on downwards on one rectangle counterbore (101-5) bottom wall lower end surface of station, the 4th lifting Cylinder (321) piston rod telescopically and across one rectangle counterbore (101-5) of station is connected with the second oscillating cylinder (322), and second The two sides of oscillating cylinder (322) piston rod output end pass through two the first connecting plates (323) respectively and clamp gas with the 4th liang of finger-type Cylinder (324) is connected;
First testing agency (310) includes the first industrial camera (311) and first support (312), the first industrial camera (311) electricity Connecting controller, the first industrial camera (311) is mounted on the edge of panel (101) panel by first support (312), and first Industrial camera (311) the first Jia Yun of face mechanism (320).
7. column capacitor full-automatic detector as claimed in claim 2, which is characterized in that the folder of station two is transported and testing agency (400) it is mounted in panel (101) plate face between the second material-dropping hole (101-2) and third material-dropping hole (101-3), station two Folder fortune and testing agency (400) include the second testing agency (410) and the second Jia Yun mechanism (420),
Second Jia Yun mechanism (420) includes the 5th lifting cylinder (421), a third oscillating cylinder (422), two second Connecting plate (423) and a 5th liang of finger-type clamping cylinder (424), the 5th lifting cylinder (421), third oscillating cylinder (422) It is electrically connected controller with the 5th liang of finger-type clamping cylinder (424),
5th lifting cylinder (421) is mounted on two rectangle counterbore (101-6) bottom wall lower end surface of station upward vertically, the 5th lifting Cylinder (421) piston rod telescopically passes through two rectangle counterbore (101-6) of station and is connected with third oscillating cylinder (422), third pendulum Cylinder (422) piston rod output end two sides of taking offence pass through two the second connecting plates (423) and the 5th liang of finger-type clamping cylinder respectively (424) it is connected;
Second testing agency (410) include the second industrial camera (411), second support (412), third industrial camera (413) and Third bracket (414), the second industrial camera (411) and third industrial camera (413) are electrically connected controller, the second industrial camera (411) and third industrial camera (413) is mounted on panel (101) by second support (412) and third bracket (414) respectively Edge, the second industrial camera (411) and third industrial camera (413) are symmetrical arranged and divide about the second Jia Yun mechanism (420) It Wei Yu not second Jia Yun mechanism (420) front and rear sides.
8. column capacitor full-automatic detector as claimed in claim 2, which is characterized in that the folder of station three is transported and testing agency (500) it is mounted in panel (101) plate face between third material-dropping hole (101-3) and the 4th material-dropping hole (101-4), station three Folder fortune and testing agency (500) include third testing agency (510) and third Jia Yun mechanism (520),
Third Jia Yun mechanism (520) includes the 6th lifting cylinder (521), the 4th oscillating cylinder (522), two thirds Connecting plate (523) and a 6th liang of finger-type clamping cylinder (524), the 6th lifting cylinder (521), the 4th oscillating cylinder (522) It is electrically connected controller with the 6th liang of finger-type clamping cylinder (524),
6th lifting cylinder (521) is mounted on three rectangle counterbore (101-7) bottom wall lower end surface of station upward vertically, the 6th lifting Cylinder (521) piston rod telescopically passes through three rectangle counterbore (101-7) of station and is connected with the 4th oscillating cylinder (522), the 4th pendulum The take offence two sides of cylinder (522) piston rod output end pass through two third connecting plates (523) respectively and connect the 6th liang of finger-type and clamp gas Cylinder (524),
Third testing agency (510) include the 4th industrial camera (511), the 4th bracket (512), the 5th industrial camera (513) and 5th bracket (514), the 4th industrial camera (511) and the 5th industrial camera (513) are electrically connected controller, the 4th industrial camera (511) and the 5th industrial camera (513) is mounted on panel (101) by the 4th bracket (512) and the 5th bracket (514) respectively Edge, the 4th industrial camera (511) and the 5th industrial camera (513) are symmetrical arranged and divide about third Jia Yun mechanism (520) It Wei Yu not third Jia Yun mechanism (520) front and rear sides.
9. column capacitor full-automatic detector as claimed in claim 2, which is characterized in that the folder of station four is transported and testing agency (600) it is mounted in panel (101) plate face on the right side of the 4th material-dropping hole (101-4), the folder fortune of station four and testing agency (600) Including the 4th testing agency (610) and the 4th Jia Yun mechanism (620),
4th Jia Yun mechanism (620) includes the 7th lifting cylinder (621), the 5th oscillating cylinder (622), one the 6th Oscillating cylinder (624), two the 4th connecting plates (625) and a 7th liang of finger-type clamping cylinder (624), the 7th lifting cylinder (621), the 5th oscillating cylinder (622), the 6th oscillating cylinder (624) and the 7th liang of finger-type clamping cylinder (624) are electrically connected control Device processed,
7th lifting cylinder (621) is mounted on four rectangle counterbore (101-8) bottom wall lower end surface of station upward vertically, the 7th lifting Cylinder (621) piston rod telescopically passes through four rectangle counterbore (101-8) bottom wall of station and is connected with the 5th oscillating cylinder (622), the The two sides of five oscillating cylinders (622) piston rod output end pass through two the 4th connecting plates (625) and the 6th oscillating cylinder respectively (624) it is connected, the 6th oscillating cylinder (624) is horizontally disposed, and the piston rod output end direction the 4th of the 6th oscillating cylinder (624) Material-dropping hole (101-4), the 6th oscillating cylinder (624) piston rod output end connect the 7th liang of finger-type clamping cylinder (624),
4th testing agency (610) include the 6th industrial camera (611), the 6th bracket (612), the 7th industrial camera (613) and 7th bracket (614), the 6th industrial camera (611) and the 7th industrial camera (613) are electrically connected controller, the 6th industrial camera (611) and the 7th industrial camera (613) is mounted on panel (101) by the 6th bracket (612) and the 7th bracket (614) respectively Edge, the 6th industrial camera (611) and the 7th industrial camera (613) are symmetrical arranged about the 4th Jia Yun mechanism (620), and point It Wei Yu not the 4th Jia Yun mechanism (620) front and rear sides.
CN201820801034.4U 2018-05-28 2018-05-28 Column capacitor full-automatic detector Active CN208574955U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554833A (en) * 2018-05-28 2018-09-21 南京信息职业技术学院 Column capacitance full-automatic detector
CN109909186A (en) * 2019-03-21 2019-06-21 常熟理工学院 Solid-state aluminum electrolytic capacitor leakage current test macro and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108554833A (en) * 2018-05-28 2018-09-21 南京信息职业技术学院 Column capacitance full-automatic detector
CN109909186A (en) * 2019-03-21 2019-06-21 常熟理工学院 Solid-state aluminum electrolytic capacitor leakage current test macro and method
CN109909186B (en) * 2019-03-21 2020-12-25 常熟理工学院 Leakage current testing system and method for solid-state aluminum electrolytic capacitor

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